CN209239480U - A fully automatic profile processing equipment - Google Patents
A fully automatic profile processing equipment Download PDFInfo
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- CN209239480U CN209239480U CN201822119783.1U CN201822119783U CN209239480U CN 209239480 U CN209239480 U CN 209239480U CN 201822119783 U CN201822119783 U CN 201822119783U CN 209239480 U CN209239480 U CN 209239480U
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- 238000005553 drilling Methods 0.000 claims abstract description 44
- 238000005520 cutting process Methods 0.000 claims description 36
- 238000001514 detection method Methods 0.000 claims description 29
- 238000007664 blowing Methods 0.000 claims description 21
- 238000009434 installation Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 15
- 230000033001 locomotion Effects 0.000 abstract description 9
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000002224 dissection Methods 0.000 abstract 3
- 238000010586 diagram Methods 0.000 description 10
- 239000002826 coolant Substances 0.000 description 6
- 238000003754 machining Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于型材自动化加工技术领域,具体地说是涉及一种全自动型材加工设备。The utility model belongs to the technical field of profile automatic processing, in particular relates to a fully automatic profile processing equipment.
背景技术Background technique
一种工件,所述工件,具有长度方向上截面一致的本体,在所述本体一侧具有加工孔,此工件需求量大,如果采用单个成型加工制作,成本高极高,效率低,不经济。A workpiece. The workpiece has a body with a uniform cross-section in the length direction. There are processing holes on one side of the body. The demand for this workpiece is large. If it is produced by a single molding process, the cost is extremely high, the efficiency is low, and it is uneconomical .
实用新型内容Utility model content
本实用新型的目的是提供一种全自动型材加工设备,用于加工制作一种工件,所述工件,具有长度方向上截面一致的本体,在所述本体一侧具有加工孔a1。The purpose of this utility model is to provide a fully automatic profile processing equipment, which is used to process and manufacture a workpiece. The workpiece has a body with a uniform section in the length direction, and a processing hole a1 on one side of the body.
为解决上述技术问题,本实用新型的目的是这样实现的:For solving the problems of the technologies described above, the purpose of this utility model is achieved in that:
一种全自动型材加工设备,包括输送单元、钻孔加工单元和切段加工单元,所述输送单元、钻孔加工单元和切段加工单元依次设置;输送单元,具有夹持装置,和带动夹持装置往复移动的直线往复运动装置;钻孔加工单元,具有支撑座,和与支撑座相对的钻孔装置;切段加工单元,具有旋转且可以往复移动的锯片。A full-automatic profile processing equipment, comprising a conveying unit, a drilling processing unit and a section-cutting processing unit, the conveying unit, drilling processing unit and section-cutting processing unit are arranged in sequence; the conveying unit has a clamping device, and a driving clamp The linear reciprocating motion device for the reciprocating movement of the holding device; the drilling processing unit has a support seat and a drilling device opposite to the support seat; the section cutting processing unit has a saw blade that can rotate and reciprocate.
作为本实用新型再进一步的技术方案,所述输送单元还包括安装架;所述夹持装置包括与安装架滑动连接的安装支座,固定在安装支座上的第一直线往复驱动器,和相对设置的支撑块和夹持块,所述支撑块连接在安装支座上,所述夹持块固定在第一直线往复驱动器的伸缩端上;所述直线往复运动装置一端连接在安装架上,另一端与安装支座连接。As a further technical solution of the utility model, the conveying unit also includes a mounting frame; the clamping device includes a mounting support slidingly connected with the mounting frame, a first linear reciprocating driver fixed on the mounting support, and The support block and the clamping block are oppositely arranged, the support block is connected to the mounting support, the clamping block is fixed on the telescopic end of the first linear reciprocating drive; one end of the linear reciprocating device is connected to the mounting frame The other end is connected to the mounting bracket.
作为本实用新型再进一步的技术方案,所述钻孔加工单元还包括设置有安装平台的机架;所述支撑座设置在安装平台上;所述钻孔装置包括设置在安装平台上的台钻机构,设置所述台钻机构的主轴与支撑座相对,并在主轴上设置钻头。As a further technical solution of the utility model, the drilling processing unit also includes a frame provided with an installation platform; the support seat is arranged on the installation platform; the drilling device includes a bench drill arranged on the installation platform mechanism, the main shaft of the bench drill mechanism is set to be opposite to the support seat, and a drill bit is set on the main shaft.
作为本实用新型再进一步的技术方案,所述主轴上设置有多轴器,并将钻头设置在多轴器上。As a further technical solution of the utility model, a multi-axis device is arranged on the main shaft, and the drill bit is arranged on the multi-axis device.
作为本实用新型再进一步的技术方案,所述多轴器与支撑座之间设置有预压装置。As a further technical solution of the utility model, a preloading device is provided between the multi-axis device and the support seat.
作为本实用新型再进一步的技术方案,所述预压装置包括固定在多轴器下端的连接座,设置在连接座之下的压盘,支撑在压盘与连接座之间的弹簧,和导柱,所述导柱一端与压盘或连接座固定连接,另一端则与压盘或连接座中的另一个滑动连接。As a further technical solution of the utility model, the preloading device includes a connection seat fixed at the lower end of the multi-axis device, a pressure plate arranged under the connection seat, a spring supported between the pressure plate and the connection seat, and a guide One end of the guide post is fixedly connected to the pressure plate or the connection seat, and the other end is slidably connected to the other of the pressure plate or the connection seat.
作为本实用新型再进一步的技术方案,所述切段加工单元包括锯片,与机架滑动连接的安装座,可转动地设置在安装座上的转轴,和设置在安装座上的切割电机,所述切割电机与转轴传动连接,且将锯片固定连接在转轴上,并设置第二直线往复驱动器一端与机架连接,另一端与安装座连接。As a further technical solution of the utility model, the section-cutting processing unit includes a saw blade, a mounting seat slidably connected with the frame, a rotating shaft rotatably arranged on the mounting seat, and a cutting motor arranged on the mounting seat, The cutting motor is transmission-connected to the rotating shaft, and the saw blade is fixedly connected to the rotating shaft, and one end of the second linear reciprocating driver is connected to the frame, and the other end is connected to the mounting seat.
作为本实用新型再进一步的技术方案,还包括成品吹出装置,所述成品吹出装置吹出气流并将型材切断部分吹离切段加工单元。As a further technical solution of the utility model, it also includes a finished product blowing device, which blows out an air flow and blows the cut part of the profile away from the cutting processing unit.
作为本实用新型再进一步的技术方案,所述钻孔加工单元和切段加工单元之间设置有检测单元,所述检测单元设置可伸缩的检测销,并设置检测开关判断检测销是否有效伸出。As a further technical solution of the present invention, a detection unit is provided between the drilling processing unit and the cutting processing unit, the detection unit is provided with a retractable detection pin, and a detection switch is provided to judge whether the detection pin is effectively extended .
作为本实用新型再进一步的技术方案,在所述输送单元后方设置有放置架,所述放置架具有若干设置在同一平面内的滚筒,和若干高于滚筒的支撑托架。As a further technical solution of the utility model, a placing frame is arranged behind the conveying unit, and the placing frame has several rollers arranged in the same plane, and several supporting brackets higher than the rollers.
本实用新型有益技术效果在于:The beneficial technical effects of the utility model are:
本实用新型的全自动型材加工设备,用于加工制作一种工件,所述工件,具有长度方向上截面一致的本体,在所述本体一侧具有加工孔a1;通过本实用新型设备用于将具有与工件一致截面的型材a进行钻孔加工,加工制作加工孔a1,并按照工件尺寸截取长度,最终成功制作并获得工件。工件的制作显著效率提高,降低了生产成本,降低人工劳动力度,提升了企业经济效益。The fully automatic profile processing equipment of the utility model is used to process and manufacture a workpiece, the workpiece has a body with a consistent cross-section in the length direction, and a processing hole a1 is provided on one side of the body; the utility model is used to process the workpiece The profile a with the same cross-section as the workpiece is drilled, and the processing hole a1 is processed, and the length is cut according to the size of the workpiece, and finally the workpiece is successfully manufactured and obtained. The production efficiency of the workpiece is significantly improved, the production cost is reduced, the labor force is reduced, and the economic benefits of the enterprise are improved.
附图说明Description of drawings
图1是本实用新型的全自动型材加工设备结构示意图;Fig. 1 is the structural representation of the fully automatic profile processing equipment of the present utility model;
图2是本实用新型的钻孔加工单元部分结构示意图;Fig. 2 is a partial structural schematic diagram of the drilling processing unit of the present utility model;
图3是图2的A部放大图;Fig. 3 is an enlarged view of part A of Fig. 2;
图4是本实用新型的切段加工单元设置方式示意图;Fig. 4 is a schematic diagram of the setting method of the segment processing unit of the present invention;
图5是本实用新型的切段加工单元结构示意图;Fig. 5 is a structural schematic diagram of the cutting section processing unit of the present utility model;
图6是本实用新型的输送单元结构示意图;Fig. 6 is a structural schematic diagram of the delivery unit of the present invention;
图7是本实用新型的预压装置结构示意图;Fig. 7 is a structural schematic diagram of the preloading device of the present invention;
图8是本实用新型的预压装置另一视角结构示意图;Fig. 8 is a structural schematic diagram of another viewing angle of the preloading device of the present invention;
图9是本实用新型的预压装置剖视图;Fig. 9 is a sectional view of the preloading device of the present invention;
图10是本实用新型的检测单元结构示意图;Fig. 10 is a schematic structural diagram of a detection unit of the present invention;
图11是本实用新型的支撑座结构示意图;Fig. 11 is a structural schematic diagram of a support seat of the present invention;
图12是本实用新型的吹气装置示意图;Fig. 12 is a schematic diagram of the blowing device of the present utility model;
图13是本实用新型的导槽示意图;Fig. 13 is a schematic view of the guide groove of the present utility model;
图14是本实用新型的工件示意图。Fig. 14 is a schematic diagram of a workpiece of the present invention.
a、型材;a1、加工孔;a, profile; a1, machining hole;
1、输送单元;101、夹持装置;102、直线往复运动装置;103、安装架;10101、安装支座;10102、第一直线往复驱动器;10103、支撑块;10104、夹持块;10301、导杆支撑座;10302、导杆;1. Conveying unit; 101. Clamping device; 102. Linear reciprocating device; 103. Mounting frame; 10101. Mounting support; 10102. First linear reciprocating driver; 10103. Support block; , guide rod support seat; 10302, guide rod;
2、钻孔加工单元;201、支撑座;202、钻孔装置;203、机架;204、冷却液喷嘴;20101、吹气口;20201、台钻机构;20202、钻头;20203、多轴器;20204、预压装置;20301、安装平台;20302、滑轨;20201-1、主轴;20204-1、连接座;20204-2、压盘;20204-3、弹簧;20204-4、导柱;2. Drilling processing unit; 201. Support seat; 202. Drilling device; 203. Rack; 204. Coolant nozzle; 20101. Air blowing port; 20201. Bench drill mechanism; 20204, preloading device; 20301, installation platform; 20302, slide rail; 20201-1, main shaft; 20204-1, connecting seat; 20204-2, pressure plate; 20204-3, spring; 20204-4, guide post;
3、切段加工单元;301、锯片;302、安装座;303、转轴;304、切割电机;305、第二直线往复驱动器;306、滑块;307、转轴座;308、防护罩;3. Cutting processing unit; 301, saw blade; 302, mounting seat; 303, rotating shaft; 304, cutting motor; 305, second linear reciprocating driver; 306, slider; 307, rotating shaft seat; 308, protective cover;
4、成品吹出装置;401、导槽;402、吹气嘴;4. Finished product blowing device; 401, guide groove; 402, blowing nozzle;
5、检测单元;501、导杆支架;502、导杆;503、第三直线往复驱动器;504、检测销;505、检测开关;5. Detection unit; 501, guide rod bracket; 502, guide rod; 503, third linear reciprocating driver; 504, detection pin; 505, detection switch;
6、吹气装置;6. Blowing device;
7、放置架;701、支架;702、滚筒;703、支撑托架。7. Placement frame; 701, bracket; 702, roller; 703, support bracket.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请一部分实施例,而不是全部实施例。基于已给出的实施例,本领域普通技术人员在未做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments. Obviously, the described embodiments are only a part of the application Examples, not all examples. Based on the given embodiments, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present application.
在本申请的描述中,需要理解的是,术语“上”、“下”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, It is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed, or operate in a particular orientation, and thus should not be construed as limiting the application.
在本申请的描述中,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。In the description of the present application, the terms "first", "second" and so on are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
参阅图1-14,本实用新型公开了一种全自动型材加工设备,用于加工制作一种工件,所述工件,具有长度方向上截面一致的本体,在所述本体一侧具有加工孔a1;为提高所述工件的制作效率,降低生产成本,先以所述工件截面为基础制作适合批量生产制作的型材a,然后再通过在型材a上钻孔加工,加工制作加工孔a1,最后按照工件尺寸截取长度,最终成功制作并获得工件。本实用新型设备用于完成上述型材a的钻孔和长度截取。Referring to Fig. 1-14, the utility model discloses a fully automatic profile processing equipment, which is used to process and manufacture a workpiece. The workpiece has a body with a consistent section in the length direction, and a processing hole a1 on one side of the body ; In order to improve the production efficiency of the workpiece and reduce the production cost, first make the profile a suitable for mass production based on the cross section of the workpiece, and then process the hole a1 by drilling on the profile a, and finally according to The workpiece size intercepts the length, and finally the workpiece is successfully produced and obtained. The equipment of the utility model is used for completing the drilling and length cutting of the above profile a.
本实用新型的全自动型材加工设备,包括输送单元1、钻孔加工单元2和切段加工单元3,所述输送单元1、钻孔加工单元2和切段加工单元3依次设置;输送单元1,具有夹持装置101,和带动夹持装置101往复移动的直线往复运动装置102;钻孔加工单元2,具有支撑座201,和与支撑座201相对的钻孔装置202;切段加工单元3,具有旋转且可以往复移动的锯片301。The fully automatic profile processing equipment of the present utility model comprises a conveying unit 1, a drilling processing unit 2 and a segment processing unit 3, and the conveying unit 1, the drilling processing unit 2 and the segment processing unit 3 are arranged in sequence; the conveying unit 1 , with a clamping device 101, and a linear reciprocating device 102 that drives the clamping device 101 to reciprocate; a drilling processing unit 2 has a support base 201, and a drilling device 202 opposite to the support base 201; a section processing unit 3 , with a saw blade 301 that rotates and can move back and forth.
上述设备通过输送单元1将型材a往切段加工单元3方向输送,过程中经过钻孔加工单元2,再进入切段加工单元3,进入钻孔加工单元2的型材a由支撑座201支撑并约束型材,并由钻孔装置202钻孔加工制作加工孔a1,钻孔装置202钻孔加工过程中由支撑座201约束型材以达到避免型材a在钻孔过程中产生晃动影响加工质量,钻孔作业完成后由输送单元1继续将已钻孔完成的型材a输送至切段加工单元3中,并由切段加工单元3利用锯片301切断型材a,完成加工裁剪,获得成品工件。上述加工过程中,输送单元1的型材a输送方式是,通过夹持装置101夹持住型材,然后由直线往复运动装置102伸或缩推进型材a,并可以实现反复地定长输送,其动作方式是,推进时夹持装置101处于夹持状态,返回时夹持装置101处于松开状态。The above-mentioned equipment transports the profile a to the cutting section processing unit 3 through the conveying unit 1. During the process, it passes through the drilling processing unit 2 and then enters the section cutting processing unit 3. The profile a entering the drilling processing unit 2 is supported by the support seat 201 and Constrain the profile, and drill the hole a1 by the drilling device 202. During the drilling process of the drilling device 202, the profile is constrained by the support seat 201 to avoid the shaking of the profile a during the drilling process and affect the processing quality. After the operation is completed, the conveying unit 1 continues to transport the drilled profile a to the cutting processing unit 3, and the cutting processing unit 3 uses the saw blade 301 to cut the profile a, completes the processing and cutting, and obtains the finished workpiece. In the above processing process, the conveying method of the profile a of the conveying unit 1 is that the profile is clamped by the clamping device 101, and then the linear reciprocating motion device 102 is stretched or retracted to push the profile a, and can realize repeated fixed-length conveyance, and its action The way is that the clamping device 101 is in the clamping state when advancing, and the clamping device 101 is in the loosening state when returning.
并且更进一步地在切段加工单元3位置设置成品吹出装置4,使其可以在切段加工单元3将型材切断之后通过瞬时高压气流将工件成品吹离切断加工单元3并被收集,确保后续加工作业顺利进行。并且可以在设置若干包括有吹气嘴402的吹气装置6,用以排除型材a通过路径上的切削屑。And further, a finished product blowing device 4 is set at the position of the cutting processing unit 3, so that after the cutting processing unit 3 cuts the profile, the finished workpiece can be blown away from the cutting processing unit 3 and collected by the instantaneous high-pressure airflow to ensure subsequent processing. The job went well. Furthermore, several air blowing devices 6 including air blowing nozzles 402 may be provided to remove cutting chips on the passing path of the profile a.
所述输送单元1还包括安装架103;所述夹持装置101包括与安装架103滑动连接的安装支座10101,固定在安装支座10101上的第一直线往复驱动器10102,和相对设置的支撑块10103和夹持块10104,所述支撑块10103连接在安装支座10101上,所述夹持块10104固定在第一直线往复驱动器10102的伸缩端上;所述直线往复运动装置102一端连接在安装架103上,另一端与安装支座10101连接。工作时,将型材a置于支撑块10103和夹持块10104之间,所述支撑块10103具有一个与型材a外轮廓契合的第一凹槽,并使位于支撑块10103和夹持块10104之间的型材a处于第一凹槽中以定位约束型材a的放置姿态,并通过第一直线往复驱动器10102的往复移动,并配合支撑块10103实现对型材a的夹持和松开,在支撑块10103和夹持块10104相互靠近并夹持型材a后,通过直线往复运动装置102的伸缩推动型材a移动,实现输送。并且可以根据对直线往复运动装置102的范围做限制调整,用以实现每次进给输送的推进距离控制,进一步地用于实现打孔位置或切割位置的定位控制。The conveying unit 1 also includes a mounting bracket 103; the clamping device 101 includes a mounting bracket 10101 slidingly connected with the mounting bracket 103, a first linear reciprocating driver 10102 fixed on the mounting bracket 10101, and an oppositely arranged A support block 10103 and a clamping block 10104, the support block 10103 is connected to the mounting base 10101, the clamping block 10104 is fixed on the telescopic end of the first linear reciprocating drive 10102; one end of the linear reciprocating motion device 102 It is connected to the installation frame 103, and the other end is connected to the installation support 10101. During work, the profile a is placed between the support block 10103 and the clamping block 10104, the support block 10103 has a first groove that fits the outer contour of the profile a, and is positioned between the support block 10103 and the clamping block 10104 The profile a in between is in the first groove to position and restrict the placement posture of the profile a, and through the reciprocating movement of the first linear reciprocating driver 10102, and cooperate with the support block 10103 to realize the clamping and releasing of the profile a, in the support After the block 10103 and the clamping block 10104 approach each other and clamp the profile a, the linear reciprocating motion device 102 stretches and pushes the profile a to move to realize transportation. And it can be adjusted according to the limit of the range of the linear reciprocating device 102 to realize the control of the advancing distance of each feeding and transportation, and further used to realize the positioning control of the punching position or the cutting position.
为实现安装架103与安装支座10101滑动连接,在安装架103上设置两个导杆支撑座10301,并在两导杆支撑座10301上设置两条相互平行的导杆10302,同时将安装支座10101设置于两导杆支撑座10301之间并活动地串在两导杆10302上,如此安装支座10101便可以在导杆10302上自由滑动,并且可以在两导杆支撑座10301上分别设置与导杆支撑座10301螺纹配合的调节螺杆10303用以限制安装支座10101的滑动行程,进一步地用于实现型材a每次移动的进给量控制。所述第一直线往复驱动器10102或直线往复运动装置102可以直接选择复动式气缸或电缸或具有等同功能的装置。In order to realize the sliding connection between the mounting frame 103 and the mounting support 10101, two guide rod support bases 10301 are set on the mounting frame 103, and two mutually parallel guide rods 10302 are arranged on the two guide rod support bases 10301. The base 10101 is set between the two guide rod support bases 10301 and is movably strung on the two guide rods 10302, so that the mounting base 10101 can slide freely on the guide rod 10302, and can be respectively set on the two guide rod support bases 10301 The adjusting screw 10303 threadedly matched with the guide rod supporting base 10301 is used to limit the sliding stroke of the mounting base 10101, and is further used to control the feed amount of each movement of the profile a. The first linear reciprocating driver 10102 or the linear reciprocating device 102 can directly select a reciprocating cylinder or electric cylinder or a device with equivalent functions.
所述钻孔加工单元2还包括设置有安装平台20301的机架203;所述支撑座201设置在安装平台20301上;所述钻孔装置202包括设置在安装平台20301上的台钻机构20201,设置所述台钻机构20201的主轴20201-1与支撑座201相对,并在主轴20201-1上设置钻头20202;所述支撑座201具有一个与型材a外轮廓契合的第二凹槽,位于钻孔加工单元2的型材a处于第二凹槽中,以此实现定位约束型材a的放置姿态,并且不影响型材a的通过性。所述台钻机构20201的主轴20201-1具有旋转和进给功能,其旋转以驱动钻头20202转动,并通过进给实现加工孔a1的钻孔制作;其台钻机构20201可以直接选择其主轴具有主动进给功能的台钻,并利用其主轴系统部分;以动力头式油压自动钻床为例,直接利用其主轴系统部分并将其主轴系统部分设置在安装平台20301上并作为本实用新型的台钻机构20201。The drilling processing unit 2 also includes a frame 203 provided with an installation platform 20301; the support seat 201 is arranged on the installation platform 20301; the drilling device 202 includes a bench drill mechanism 20201 arranged on the installation platform 20301, The main shaft 20201-1 of the bench drill mechanism 20201 is set opposite to the support seat 201, and the drill bit 20202 is set on the main shaft 20201-1; the support seat 201 has a second groove that fits the outer contour of the profile a, and is located The profile a of the hole processing unit 2 is located in the second groove, so as to realize the placement posture of the positioning constraint profile a without affecting the passability of the profile a. The main shaft 20201-1 of the bench drilling mechanism 20201 has the function of rotation and feeding, which rotates to drive the drill bit 20202 to rotate, and realizes the drilling of the processing hole a1 through feeding; the bench drilling mechanism 20201 can directly select its main shaft to have Bench drill with active feed function, and use its main shaft system part; take the power head type hydraulic automatic drilling machine as an example, directly use its main shaft system part and set its main shaft system part on the installation platform 20301 as the utility model Bench drill mechanism 20201.
可以再进一步地在所述支撑座201上设置有若干吹气口20101;并将吹气口20101与气源接通,用于将支撑座201上加工产生的碎屑吹走,防止加工碎屑影响加工操作。A number of blowing ports 20101 can be further provided on the support base 201; and the blowing ports 20101 are connected to the air source for blowing away the debris produced on the support base 201 to prevent the processing debris from affecting the processing operate.
为进一步提高本实用新型设备的加工效率,在所述主轴20201-1上设置多轴器20203,并将钻头20202设置在多轴器20203上。通过设置有多个钻头的钻孔装置202作用于型材a,一次性加工出制作出工件上所具有的加工孔a1,大大提高生产效率。In order to further improve the processing efficiency of the equipment of the present utility model, a multi-axis device 20203 is arranged on the main shaft 20201-1, and a drill bit 20202 is arranged on the multi-axis device 20203. Through the drilling device 202 provided with multiple drill bits acting on the profile a, the processing hole a1 on the workpiece is processed at one time, which greatly improves the production efficiency.
为进一步提高本实用新型设备的稳定性和制作精度,进一步地在多轴器20203与支撑座201之间设置有预压装置20204,通过预压装置20204对支撑座201上即将被钻孔加工的型材a施力固定,再进行钻孔。所述预压装置20204包括固定在多轴器20203下端的连接座20204-1,设置在连接座20204-1之下的压盘20204-2,支撑在压盘20204-2与连接座20204-1之间的弹簧20204-3,和导柱20204-4,所述导柱20204-4一端与压盘20204-2或连接座20204-1固定连接,另一端则与压盘20204-2或连接座20204-1中的另一个滑动连接。通过本预压装置20204在钻孔装置202作用于型材a实施钻孔之时,主轴20201-1进给过程中,首先会由弹簧20204-3支撑的压盘20204-2压住位于支撑座201上的型材a,实现将型材a有效固定,并继而由多个钻头20202同时作用于型材a进行加工孔a1的钻孔制作,通过压盘20204-2配合支撑座201对型材a的进一步固定约束,充分降低了加工时型材a的震动,保证加工孔a1的制作精度。In order to further improve the stability and manufacturing precision of the equipment of the present utility model, a preloading device 20204 is further provided between the multi-axis device 20203 and the support base 201. Profile a is fixed by force, and then drilled. The preloading device 20204 includes a connection seat 20204-1 fixed at the lower end of the multi-axis device 20203, a pressure plate 20204-2 arranged under the connection seat 20204-1, supported between the pressure plate 20204-2 and the connection seat 20204-1 Between the spring 20204-3 and the guide post 20204-4, one end of the guide post 20204-4 is fixedly connected with the pressure plate 20204-2 or the connection seat 20204-1, and the other end is connected with the pressure plate 20204-2 or the connection seat Another sliding connection in 20204-1. Through this preloading device 20204, when the drilling device 202 acts on the profile a to perform drilling, during the feeding process of the main shaft 20201-1, the pressure plate 20204-2 supported by the spring 20204-3 will first press the pressure plate 20204-2 on the support seat 201 The profile a on the top can effectively fix the profile a, and then multiple drill bits 20202 act on the profile a at the same time to drill the hole a1, and the profile a is further fixed and constrained by the pressure plate 20204-2 and the supporting seat 201 , fully reduces the vibration of the profile a during processing, and ensures the manufacturing accuracy of the processing hole a1.
为了加工时冷却钻头20202,确保加工稳定,在压盘20204-2上设置有指向钻头20202并靠近钻头20202的冷却液喷嘴204,将冷却液喷嘴204与冷却液源接通,在钻孔加工时,通过冷却液喷嘴204向钻头20202喷淋冷却液降低钻头20202加工生热的温度,起到防止钻头20202被烧坏的作用。In order to cool the drill bit 20202 during processing and ensure stable processing, a coolant nozzle 204 pointing to the drill bit 20202 and close to the drill bit 20202 is provided on the pressure plate 20204-2, and the coolant nozzle 204 is connected to the coolant source. , Spray coolant to the drill bit 20202 through the coolant nozzle 204 to reduce the temperature of the drill bit 20202 heat generated during processing, so as to prevent the drill bit 20202 from being burned out.
所述切段加工单元3包括作用于型材a的锯片301,与机架203滑动连接的安装座302,可转动地设置在安装座302上的转轴303,和设置在安装座302上的切割电机304,所述切割电机304与转轴303传动连接,且将锯片301固定连接在转轴303上,并设置第二直线往复驱动器305一端与机架203连接,另一端与安装座302连接。所述切割电机304驱动转轴303并带动锯片301高速旋转,通过第二直线往复驱动器305的往复移动控制锯片301作用于型材a或远离型材a,以实现对型材a的切断作业。还可以在锯片301上方设置包围锯片301的防护罩308以防止操作人员与正在运行的锯片301误接触。The section cutting processing unit 3 includes a saw blade 301 acting on the profile a, a mounting seat 302 slidably connected to the frame 203, a rotating shaft 303 rotatably arranged on the mounting seat 302, and a cutting machine arranged on the mounting seat 302. Motor 304, the cutting motor 304 is connected to the rotating shaft 303 in transmission, and the saw blade 301 is fixedly connected to the rotating shaft 303, and a second linear reciprocating driver 305 is provided with one end connected to the frame 203 and the other end connected to the mounting base 302. The cutting motor 304 drives the rotating shaft 303 and drives the saw blade 301 to rotate at a high speed. The reciprocating movement of the second linear reciprocating driver 305 controls the saw blade 301 to act on the profile a or away from the profile a, so as to realize the cutting operation of the profile a. A protective cover 308 surrounding the saw blade 301 may also be provided above the saw blade 301 to prevent the operator from accidentally contacting the running saw blade 301 .
为实现机架203对安装座302的滑动支撑,在机架203上设置滑轨20302,并在安装座302设置相应的滑块306与滑轨20302配合连接。所述第二直线往复驱动器305选择复动式气缸,气缸优势在于成本低,驱动力大,动作直接且响应速度快。为实现转轴303的可转动设置,在所述安装座302设置具有贯穿孔的转轴座307,设置所述转轴303穿过转轴座307的贯穿空并通过轴承与转轴座307连接。In order to realize the sliding support of the frame 203 to the mounting seat 302, a slide rail 20302 is provided on the frame 203, and a corresponding sliding block 306 is provided on the mounting seat 302 to cooperate with the slide rail 20302. The second linear reciprocating driver 305 is a reciprocating cylinder, which has the advantages of low cost, large driving force, direct action and fast response. In order to realize the rotatable setting of the rotating shaft 303, a rotating shaft seat 307 with a through hole is arranged on the mounting base 302, and the rotating shaft 303 is set to pass through the through hole of the rotating shaft seat 307 and connected to the rotating shaft seat 307 through a bearing.
本实用新型设备的成品吹出装置4吹出气流并将型材切断部分吹离切段加工单元3,所述成品吹出装置4包括设置在型材a一侧的导槽401,和所述设置在型材a另一侧与导槽401相对的吹气嘴402,设置所述导槽401开口指向型材a,并设置吹气嘴402出口指向导槽401开口。将吹气嘴402与气源接通,在切段加工单元3将型材切断后由吹气嘴402吹出瞬时高压气流并工件成品吹离切断加工单元3,气流将工件吹入导槽401,并使工件从导槽401中吹出,可在导槽401出口处放置收集箱,可使被吹出的工件从导槽401出口处掉落并被收集。成品吹出装置4的设置既可以及时排出已制作完成的工件成品,且同时排除加工产生的切削屑,确保后续加工作业顺利进行,同时利于工件成品的收集,使用方便。The finished product blowing device 4 of the utility model equipment blows out the air flow and blows the profile cut part away from the cutting section processing unit 3. The finished product blowing device 4 includes a guide groove 401 arranged on one side of the profile a, and the guide groove 401 arranged on the other side of the profile a The blowing nozzle 402 on one side opposite to the guide groove 401 is set to point the opening of the guide groove 401 to the profile a, and set the outlet of the blowing nozzle 402 to point to the opening of the guide groove 401 . Connect the air blowing nozzle 402 to the air source, after the profile is cut off by the cutting section processing unit 3, the blowing nozzle 402 blows out the instantaneous high-pressure airflow and the finished workpiece is blown away from the cutting processing unit 3, the airflow blows the workpiece into the guide groove 401, and The workpiece is blown out from the guide groove 401, and a collection box can be placed at the outlet of the guide groove 401, so that the blown workpiece can fall from the outlet of the guide groove 401 and be collected. The setting of the finished product blowing device 4 can not only discharge the finished workpieces in time, but also remove the cutting chips generated during processing, so as to ensure the smooth progress of subsequent processing operations, and at the same time facilitate the collection of finished workpieces, which is convenient to use.
为进一步检验工件加工精度,确保产品合格率,所述钻孔加工单元2和切段加工单元3之间设置有检测单元5,所述检测单元5设置可伸缩的检测销504,并设置检测开关505判断检测销504是否有效伸出。具体地,所述检测单元5包括设置在机架203上的导杆支架501,与型材a相对的导杆502,和设置在导杆支架501上的第三直线往复驱动器503,所述导杆502接近型材a端设置有与型材a加工孔a1契合的检测销504,并将导杆502另一端与第三直线往复驱动器503伸缩端连接,并设置用于检测检测销504有效插入加工孔a1的检测开关505。通过判断检测销504是否有效插入加工孔a1来判断加工孔a1的位置精度和孔径,并判断切割位置精度。通过检测开关505检测第三直线往复驱动器503的有效伸出位置以达到是否插入有效的判断。除设置检测开关505做检测判断外,还可以选择所述第三直线往复驱动器503为内置磁环的复动式气缸,并在气缸缸体上两端分别设置磁环检测开关用以判断气缸活塞杆的伸出或缩回位置,由此可以判断出检测销504是否有效插入加工孔a1或收回的判断。In order to further check the machining accuracy of the workpiece and ensure the qualified rate of the product, a detection unit 5 is arranged between the drilling processing unit 2 and the segment processing unit 3, and the detection unit 5 is provided with a retractable detection pin 504 and a detection switch Step 505 judges whether the detection pin 504 is effectively stretched out. Specifically, the detection unit 5 includes a guide rod bracket 501 arranged on the frame 203, a guide rod 502 opposite to the profile a, and a third linear reciprocating driver 503 arranged on the guide rod bracket 501, the guide rod 502 near the end of the profile a is provided with a detection pin 504 that matches the processing hole a1 of the profile a, and the other end of the guide rod 502 is connected to the telescopic end of the third linear reciprocating drive 503, and is configured to detect that the detection pin 504 is effectively inserted into the processing hole a1 The detection switch 505. By judging whether the detection pin 504 is effectively inserted into the machining hole a1, the position accuracy and diameter of the machining hole a1 are judged, and the cutting position accuracy is judged. The effective extension position of the third linear reciprocating driver 503 is detected by the detection switch 505 to determine whether the insertion is valid. In addition to setting the detection switch 505 for detection and judgment, the third linear reciprocating driver 503 can also be selected as a reciprocating cylinder with a built-in magnetic ring, and magnetic ring detection switches are respectively set at both ends of the cylinder block to judge the cylinder piston. The protruding or retracting position of the rod can determine whether the detection pin 504 is effectively inserted into the processing hole a1 or retracted.
为进一步提升本实用新型设备的操作便捷性和使用性能,在所述输送单元1后方设置用于放置和支撑型材a的放置架7,所述放置架7包括支架701,所述支架701上可转动地设置有若干拖衬与型材a下侧的滚筒702,并在支撑架701上设置高于滚筒702的支撑托架703。通过滚筒702对工件a的辅助支撑,可以降低夹持装置101和直线往复运动装置102的受力。并且还可以将将要进行加工的型材a放置于支撑托架703上,便于操作者再上一条型材a加工完成后继续将其他的型材a放置到输送单元1继续加工。In order to further improve the operation convenience and performance of the utility model equipment, a placement frame 7 for placing and supporting the profile a is provided behind the conveying unit 1, and the placement frame 7 includes a bracket 701 on which the A number of mopping linings and rollers 702 on the lower side of the profile a are rotatably arranged, and a support bracket 703 higher than the rollers 702 is arranged on the support frame 701 . Through the auxiliary support of the workpiece a by the roller 702 , the stress on the clamping device 101 and the linear reciprocating device 102 can be reduced. Moreover, the profile a to be processed can also be placed on the support bracket 703, so that the operator can continue to place another profile a on the conveying unit 1 to continue processing after the processing of another profile a.
本实用新型的全自动型材加工设备,用于加工制作一种工件,所述工件,具有长度方向上截面一致的本体,在所述本体一侧具有加工孔a1;通过本实用新型设备用于将具有与工件一致截面的型材a进行钻孔加工,加工制作加工孔a1,并按照工件尺寸截取长度,最终成功制作并获得工件。工件的制作显著效率提高,降低了生产成本,降低人工劳动力度,提升了企业经济效益。The fully automatic profile processing equipment of the utility model is used to process and manufacture a workpiece, the workpiece has a body with a consistent cross-section in the length direction, and a processing hole a1 is provided on one side of the body; the utility model is used to process the workpiece The profile a with the same cross-section as the workpiece is drilled, and the processing hole a1 is processed, and the length is cut according to the size of the workpiece, and finally the workpiece is successfully manufactured and obtained. The production efficiency of the workpiece is significantly improved, the production cost is reduced, the labor force is reduced, and the economic benefits of the enterprise are improved.
特别强调的是本实用新型设备对此类工件的加工并不受工件截面形状所影响,当截面形状发生变化是,仅需要对应地变更相应的型材a的支撑部件的第一凹槽形状即可。It is particularly emphasized that the processing of this type of workpiece by the utility model equipment is not affected by the cross-sectional shape of the workpiece. When the cross-sectional shape changes, it is only necessary to change the shape of the first groove of the supporting part of the corresponding profile a accordingly. .
上述实施例仅为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The foregoing embodiments are only preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Therefore: all equivalent changes made according to the structure, shape, and principle of the present utility model should be covered by this utility model. within the scope of protection of utility models.
Claims (10)
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| CN201822119783.1U CN209239480U (en) | 2018-12-17 | 2018-12-17 | A fully automatic profile processing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109465642A (en) * | 2018-12-17 | 2019-03-15 | 浙江安隆金属制品有限公司 | A kind of Full-automatic section bar process equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109465642A (en) * | 2018-12-17 | 2019-03-15 | 浙江安隆金属制品有限公司 | A kind of Full-automatic section bar process equipment |
| CN109465642B (en) * | 2018-12-17 | 2024-08-13 | 浙江安隆金属制品有限公司 | Full-automatic section bar processing equipment |
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