CN209239132U - New Drill Bits for Deep Hole Machining - Google Patents

New Drill Bits for Deep Hole Machining Download PDF

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Publication number
CN209239132U
CN209239132U CN201822247019.2U CN201822247019U CN209239132U CN 209239132 U CN209239132 U CN 209239132U CN 201822247019 U CN201822247019 U CN 201822247019U CN 209239132 U CN209239132 U CN 209239132U
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drill bit
drill
deep hole
smaller
blade
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刘伟革
童海林
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Kunshan Xuzheng Precision Machinery Co Ltd
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Kunshan Xuzheng Precision Machinery Co Ltd
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Abstract

本实用新型涉及用于深孔加工的新型钻头,包括夹持头,所述夹持头底部固定设有钻柄,所述钻柄底部固定设有钻头,所述钻头底部固定设有刀刃,使用寿命长、不易折断,将刀刃顶角修改成145度,刃长设为5MM,同等直径的钻头刀刃顶角越大横向切削刃面积越小,横刃越小,切削时接触面积越小,切削时刀刃的受力越小,能在不降低加工效率的同时延长钻头的使用寿命,深孔加工中孔深的原因导致钻柄与孔的接触面积加大,钻头的截面直径大于钻柄的截面直径0.2MM,加工中不容易折断,通过把第一螺旋排屑槽与第二螺旋排屑槽表面粗糙度为RA0.8‑RA0.4MM,可以减小废屑与第一螺旋排屑槽、第二螺旋排屑槽之间的摩擦力,可以减小钻头本体的受力大小。

The utility model relates to a novel drill bit for deep hole processing, which comprises a clamping head, a drill shank is fixed at the bottom of the clamping head, a drill bit is fixed at the bottom of the drill shank, and a blade is fixed at the bottom of the drill bit. Long service life, not easy to break, modify the apex angle of the blade to 145 degrees, and set the blade length to 5MM. The larger the apex angle of the drill bit with the same diameter, the smaller the area of the transverse cutting edge, the smaller the chisel edge, and the smaller the contact area during cutting. The smaller the force on the cutting edge, the longer the service life of the drill bit without reducing the processing efficiency. The reason for the depth of the hole in deep hole machining is that the contact area between the drill shank and the hole increases, and the cross-sectional diameter of the drill bit is larger than that of the drill shank. The diameter is 0.2MM, and it is not easy to break during processing. By setting the surface roughness of the first spiral chip flute and the second spiral chip flute to RA0.8‑RA0.4MM, the waste chips and the first spiral chip flute, The frictional force between the second helical flutes can reduce the stress on the drill body.

Description

用于深孔加工的新型钻头New Drill Bits for Deep Hole Machining

技术领域technical field

本实用新型涉及用于深孔加工的新型钻头,属于机械加工刀具技术领域。The utility model relates to a novel drill bit used for deep hole processing, which belongs to the technical field of machining tools.

背景技术Background technique

在机加工中通常把孔深与孔径之比大于6的孔称为深孔。深孔钻是一款专门用于加工深孔的钻头,其可分为外排屑和内排屑两类,外排屑的有枪钻、深孔扁钻和深孔麻花钻等;内排屑的因所用的加工系统不同,分BTA深孔钻、喷射钻和DF深孔钻三种,普通麻花钻头存在以下不足,1:目前钻头顶角为120度,不利于加工不锈钢材质的真空吸附模具,2:目前钻头采用直柄式钻头,刃较长,深孔加工中刃较长接触孔的面积过大,导致钻头受力过大,容易折断,3:目前钻头排屑槽均较为粗糙,粗糙容易造成排屑摩擦力加大导致工件加工中排屑困难,导致钻头受力过大,容易折断,因此需要进一步改进和完善。In machining, holes with a ratio of hole depth to hole diameter greater than 6 are usually called deep holes. Deep hole drill is a drill specially used for processing deep holes. It can be divided into two types: external chip removal and internal chip removal. There are gun drills, deep hole flat drills and deep hole twist drills for external chip removal; Due to the different processing systems used, there are three types of chips: BTA deep hole drill, jet drill and DF deep hole drill. Ordinary twist drills have the following deficiencies: 1: At present, the apex angle of the drill bit is 120 degrees, which is not conducive to the vacuum adsorption of stainless steel materials. Die, 2: At present, the drill bit adopts a straight shank drill bit, and the blade is long. In deep hole machining, the area of the contact hole with a long blade is too large, resulting in excessive force on the drill bit, and it is easy to break. 3: At present, the chip flutes of the drill bit are relatively rough. , Roughness is easy to cause increased chip removal friction, resulting in difficulty in chip removal during workpiece processing, resulting in excessive force on the drill bit and easy breakage, so further improvement and perfection is required.

实用新型内容Utility model content

本实用新型要解决的技术问题克服现有的缺陷,提供用于深孔加工的新型钻头,使用寿命长、不易折断,将刀刃顶角修改成145度,刃长设为5MM,同等直径的钻头刀刃顶角越大横向切削刃面积越小,横刃越小,切削时接触面积越小,切削时刀刃的受力越小,能在不降低加工效率的同时延长钻头的使用寿命,深孔加工中孔深的原因导致钻柄与孔的接触面积加大,钻头的截面直径大于钻柄的截面直径0.2MM,可以减少钻头的受力大小,加工中不容易折断,通过把第一螺旋排屑槽与第二螺旋排屑槽表面粗糙度为RA0.8-RA0.4MM,可以减小废屑与第一螺旋排屑槽、第二螺旋排屑槽之间的摩擦力,可以减小钻头本体的受力大小,使钻头本体不易折断,可保证深孔顺畅的加工成型,可以有效解决背景技术中的问题。The technical problem to be solved by the utility model overcomes the existing defects, and provides a new type of drill bit for deep hole processing, which has a long service life and is not easy to break. The apex angle of the blade is modified to 145 degrees, the blade length is set to 5MM, and a drill bit of the same diameter The larger the apex angle of the blade, the smaller the area of the transverse cutting edge, the smaller the chisel edge, the smaller the contact area during cutting, and the smaller the force on the blade during cutting, which can prolong the service life of the drill without reducing the processing efficiency. Deep hole processing The reason for the depth of the middle hole causes the contact area between the drill shank and the hole to increase. The cross-sectional diameter of the drill bit is 0.2MM larger than the cross-sectional diameter of the drill shank, which can reduce the force on the drill bit and is not easy to break during processing. The surface roughness of the groove and the second spiral chip flute is RA0.8-RA0.4MM, which can reduce the friction between the waste chip and the first spiral chip flute and the second spiral chip flute, and can reduce the drill body. The size of the force makes the drill body not easy to break, which can ensure the smooth processing and forming of the deep hole, and can effectively solve the problems in the background technology.

为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:

用于深孔加工的新型钻头,包括夹持头,所述夹持头底部固定设有钻柄,所述钻柄底部固定设有钻头,且所述钻头的截面直径大于钻柄的截面直径0.2MM,所述钻头底部固定设有刀刃,所述刀刃顶角设为145度,且所述刀刃刃长设为5MM,所述钻柄底部外侧表面设有第一螺旋排屑槽,所述钻头外侧表面设有第二螺旋排屑槽,且所述第二螺旋排屑槽与第一螺旋排屑槽相连接。A new type of drill bit for deep hole processing, including a clamping head, the bottom of the clamping head is fixed with a drill shank, the bottom of the drill shank is fixed with a drill bit, and the cross-sectional diameter of the drill bit is greater than the cross-sectional diameter of the drill shank by 0.2 MM, the bottom of the drill bit is fixed with a blade, the apex angle of the blade is set to 145 degrees, and the length of the blade edge is set to 5MM, the outer surface of the bottom of the drill shank is provided with a first spiral flute, the drill bit The outer surface is provided with a second spiral flute, and the second spiral flute is connected with the first spiral flute.

进一步而言,所述夹持头外侧表面等距设有限位卡槽,且所述限位卡槽设有三组。Further, the outer surface of the clamping head is equidistantly provided with limit card slots, and the limit card slots are provided with three groups.

进一步而言,所述钻头前侧表面倾斜设有导屑槽,且所述导屑槽的深度小于第二螺旋排屑槽的深度。Further, the front side surface of the drill bit is obliquely provided with chip guide grooves, and the depth of the chip guide grooves is smaller than the depth of the second helical chip guide grooves.

进一步而言,所述第一螺旋排屑槽与第二螺旋排屑槽表面粗糙度为RA0.8-RA0.4MM。Further, the surface roughness of the first spiral flute and the second spiral flute is RA0.8-RA0.4MM.

本实用新型有益效果:本实用新型所涉及的用于深孔加工的新型钻头,使用寿命长、不易折断,将刀刃顶角修改成145度,刃长设为5MM,同等直径的钻头刀刃顶角越大横向切削刃面积越小,横刃越小,切削时接触面积越小,切削时刀刃的受力越小,能在不降低加工效率的同时延长钻头的使用寿命,深孔加工中孔深的原因导致钻柄与孔的接触面积加大,钻头的截面直径大于钻柄的截面直径0.2MM,可以减少钻头的受力大小,加工中不容易折断,通过把第一螺旋排屑槽与第二螺旋排屑槽表面粗糙度为RA0.8-RA0.4MM,可以减小废屑与第一螺旋排屑槽与第二螺旋排屑槽之间的摩擦力,可以减小钻头本体的受力大小,使钻头本体不易折断,可保证深孔顺畅的加工成型。Beneficial effects of the utility model: the utility model relates to a new type of drill bit for deep hole processing, which has a long service life and is not easy to break. The apex angle of the blade is modified to 145 degrees, and the length of the blade is set to 5MM. The apex angle of the drill bit with the same diameter The larger the area of the transverse cutting edge, the smaller the transverse cutting edge, the smaller the contact area during cutting, and the smaller the force on the blade during cutting, which can prolong the service life of the drill without reducing the processing efficiency. The contact area between the drill shank and the hole increases due to the reason, the cross-sectional diameter of the drill bit is 0.2MM larger than the cross-sectional diameter of the drill shank, which can reduce the force on the drill bit and is not easy to break during processing. The surface roughness of the second helical chip flute is RA0.8-RA0.4MM, which can reduce the friction between waste chips and the first helical chip flute and the second helical flute, and can reduce the force on the drill body The size makes the drill body not easy to break, which can ensure the smooth processing and forming of deep holes.

附图说明Description of drawings

附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model.

图1是本实用新型用于深孔加工的新型钻头主视图。Fig. 1 is the front view of the new drill bit used for deep hole machining of the utility model.

图中标号:1、夹持头;2、钻柄;3、钻头;4、刀刃;5、第一螺旋排屑槽;6、第二螺旋排屑槽;7、导屑槽;8、限位卡槽。Symbols in the figure: 1. Clamping head; 2. Drill handle; 3. Drill bit; 4. Cutting edge; 5. First spiral chip flute; 6. Second spiral chip flute; card slot.

具体实施方式Detailed ways

以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.

如图1-所示,用于深孔加工的新型钻头,包括夹持头1,所述夹持头1底部固定设有钻柄2,所述钻柄2底部固定设有钻头3,且所述钻头3的截面直径大于钻柄2的截面直径0.2MM,可以减少钻头3的受力大小,加工中不容易折断,所述钻头3底部固定设有刀刃4,所述刀刃4顶角设为145度,且所述刀刃4刃长设为5MM,同等直径的钻头3刀刃4顶角越大横向切削刃面积越小,横刃越小,切削时接触面积越小,切削时刀刃的受力越小,能在不降低加工效率的同时延长钻头3的使用寿命,所述钻柄2底部外侧表面设有第一螺旋排屑槽5,所述钻头3外侧表面设有第二螺旋排屑槽6,且所述第二螺旋排屑槽6与第一螺旋排屑槽5相连接,可以加快废屑排出。As shown in Figure 1-, the new drill bit for deep hole processing includes a clamping head 1, the bottom of the clamping head 1 is fixed with a drill shank 2, and the bottom of the drill shank 2 is fixed with a drill 3, and the The cross-sectional diameter of the drill bit 3 is greater than the cross-sectional diameter of the drill shank 2 by 0.2MM, which can reduce the stress of the drill bit 3 and is not easy to break during processing. 145 degrees, and the length of the 4 blades of the blade is set to 5MM, the larger the vertex angle of the 3 blades of the drill bit with the same diameter, the smaller the area of the transverse cutting edge, the smaller the chisel edge, the smaller the contact area during cutting, and the force on the blade during cutting The smaller it is, the service life of the drill bit 3 can be extended without reducing the processing efficiency. The outer surface of the bottom of the drill shank 2 is provided with a first helical chip removal groove 5, and the outer surface of the drill bit 3 is provided with a second helical chip removal groove. 6, and the second spiral chip flute 6 is connected with the first spiral chip flute 5, which can speed up waste chip discharge.

所述夹持头1外侧表面等距设有限位卡槽8,且所述限位卡槽8设有三组,方便夹持头1与钻机固定卡接,所述钻头3前侧表面倾斜设有导屑槽7,且所述导屑槽7的深度小于第二螺旋排屑槽6的深度,方便把废屑导入第二螺旋排屑槽6内腔,方便排屑,所述第一螺旋排屑槽5与第二螺旋排屑槽6表面粗糙度为RA0.8-RA0.4MM,可以减小废屑与第一螺旋排屑槽5、第二螺旋排屑槽6之间的摩擦力,可以减小钻头本体的受力大小,使钻头本体不易折断。The outer surface of the clamping head 1 is equidistantly provided with limit card slots 8, and the limit card slots 8 are provided with three groups to facilitate the fixed clamping of the clamp head 1 and the drilling machine, and the front surface of the drill bit 3 is inclined. The chip guide groove 7, and the depth of the chip guide groove 7 is smaller than the depth of the second spiral chip discharge groove 6, which is convenient for introducing waste chips into the inner cavity of the second spiral chip discharge groove 6, and facilitates chip removal. The surface roughness of the chip flute 5 and the second spiral chip flute 6 is RA0.8-RA0.4MM, which can reduce the friction between the waste chips and the first spiral chip flute 5 and the second spiral chip flute 6, The stress of the drill body can be reduced, so that the drill body is not easy to break.

本实用新型工作原理:将刀刃4顶角修改成145度,刃长设为5MM,同等直径的钻头3刀刃4顶角越大横向切削刃面积越小,横刃越小,切削时接触面积越小,切削时刀刃4的受力越小,能在不降低加工效率的同时延长钻头3的使用寿命,通过把第一螺旋排屑槽5与第二螺旋排屑槽6表面粗糙度为RA0.8-RA0.4MM,可以减小废屑与第一螺旋排屑槽5与第二螺旋排屑槽6之间的摩擦力,可以减小钻头本体的受力大小,使钻头本体不易折断。The working principle of the utility model: modify the 4 apex angles of the blade to 145 degrees, and the blade length is set to 5MM. The larger the 4 apex angles of the drill bit 3 blades of the same diameter, the smaller the area of the transverse cutting edge, the smaller the chisel edge, and the smaller the contact area during cutting. Smaller, the smaller the force on the cutting edge 4 during cutting, the service life of the drill 3 can be extended without reducing the processing efficiency. By setting the surface roughness of the first spiral chip flute 5 and the second spiral chip flute 6 to RA0. 8-RA0.4MM, can reduce the friction between waste chips and the first helical chip flute 5 and the second helical flute 6, can reduce the force on the drill body, and make the drill body not easy to break.

以上为本实用新型较佳的实施方式,本实用新型所属领域的技术人员还能够对上述实施方式进行变更和修改,因此,本实用新型并不局限于上述的具体实施方式,凡是本领域技术人员在本实用新型的基础上所作的任何显而易见的改进、替换或变型均属于本实用新型的保护范围。The above is a preferred embodiment of the utility model, and those skilled in the art of the utility model can also change and modify the above-mentioned embodiment. Therefore, the utility model is not limited to the above-mentioned specific embodiment. Anyone skilled in the art Any obvious improvement, replacement or modification made on the basis of the present utility model belongs to the protection scope of the present utility model.

Claims (4)

1. being used for the new drill of deep hole machining, including clamping head (1), it is characterised in that: clamping head (1) the bottom fixation is set Have drillstock (2), drillstock (2) bottom is fixed with drill bit (3), and the diameter of section of the drill bit (3) is greater than drillstock (2) Diameter of section 0.2MM, drill bit (3) bottom are fixed with blade (4), and blade (4) apex angle is set as 145 degree, and described Blade (4) sword is long to be set as 5MM, and drillstock (2) bottom outside surface is equipped with the first helical flute (5), and the drill bit (3) is outside Side surface is equipped with the second helical flute (6), and second helical flute (6) is connected with the first helical flute (5).
2. the new drill according to claim 1 for deep hole machining, it is characterised in that: on the outside of the clamping head (1) Surface is equidistantly equipped with limit card slot (8), and the limit card slot (8) is equipped with three groups.
3. the new drill according to claim 1 for deep hole machining, it is characterised in that: table on front side of the drill bit (3) Face is provided tiltedly with dregs guiding groove (7), and the depth of the dregs guiding groove (7) is less than the depth of the second helical flute (6).
4. the new drill according to claim 1 for deep hole machining, it is characterised in that: first helical flute It (5) is RA0.8-RA0.4MM with the second helical flute (6) surface roughness.
CN201822247019.2U 2018-12-29 2018-12-29 New Drill Bits for Deep Hole Machining Expired - Fee Related CN209239132U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112570771A (en) * 2020-12-21 2021-03-30 广西玉柴机器股份有限公司 Gun drill structure beneficial to improving cooling effect in deep hole machining
CN117483845A (en) * 2023-12-11 2024-02-02 重庆渝江压铸股份有限公司 A machining drill bit for drilling holes on inclined surfaces
CN119457196A (en) * 2025-01-10 2025-02-18 台州中驰智谷科技有限公司 A spiral lip drill bit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112570771A (en) * 2020-12-21 2021-03-30 广西玉柴机器股份有限公司 Gun drill structure beneficial to improving cooling effect in deep hole machining
CN117483845A (en) * 2023-12-11 2024-02-02 重庆渝江压铸股份有限公司 A machining drill bit for drilling holes on inclined surfaces
CN119457196A (en) * 2025-01-10 2025-02-18 台州中驰智谷科技有限公司 A spiral lip drill bit

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