CN209237791U - A kind of material strengthening mixing device for preparing cementitious material - Google Patents
A kind of material strengthening mixing device for preparing cementitious material Download PDFInfo
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- CN209237791U CN209237791U CN201821928871.XU CN201821928871U CN209237791U CN 209237791 U CN209237791 U CN 209237791U CN 201821928871 U CN201821928871 U CN 201821928871U CN 209237791 U CN209237791 U CN 209237791U
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- 239000000463 material Substances 0.000 title claims abstract description 47
- 238000002156 mixing Methods 0.000 title claims abstract description 27
- 238000005728 strengthening Methods 0.000 title claims description 5
- 238000003756 stirring Methods 0.000 claims abstract description 61
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 48
- 238000010438 heat treatment Methods 0.000 claims abstract description 34
- 230000000694 effects Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 239000012190 activator Substances 0.000 description 3
- 230000005284 excitation Effects 0.000 description 3
- 238000001879 gelation Methods 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及矿浆物料强化混合装置,具体涉及一种制备胶凝材料用物料强化混合装置。The utility model relates to an intensified mixing device for ore pulp materials, in particular to a material intensified mixing device for preparing cementitious materials.
背景技术Background technique
在近代土木和建筑工程中,水泥和混凝土等胶凝材料的应用范围日益扩大,但是这些材料在性能上存在着抗拉、抗冲击强度低、抗渗性和耐蚀性较差等缺点。为了进一步改善胶凝性能,扩大材料的应用范围,新型胶凝材料的研发和应用日益广泛。In modern civil and construction engineering, cement and concrete and other cementitious materials are widely used, but these materials have shortcomings such as tensile strength, low impact strength, impermeability and corrosion resistance. In order to further improve the gelation properties and expand the application range of materials, the research and development and application of new cementitious materials are becoming more and more extensive.
在新型胶凝材料制备过程中,各种矿渣、粉料、激发剂材料的混合程度直接影响胶凝材料性能,而当前胶凝材料制备过程普遍存在的粉粒混合精度低、速率慢、产品性能不稳定等问题仍得不到有效解决,亟需改进混合搅拌装备,以强化作业过程。In the preparation process of new cementitious materials, the mixing degree of various slag, powder, and activator materials directly affects the performance of cementitious materials. However, the current preparation process of cementitious materials generally has low mixing precision, slow speed, and product performance. Instability and other problems have not been effectively solved, and it is urgent to improve the mixing and stirring equipment to strengthen the operation process.
实用新型内容Utility model content
针对现有技术的不足,本实用新型旨在提供一种制备胶凝材料用物料强化混合装置,混合效率高、颗粒混合均匀,成品精度高、性能稳定,并可以根据不同材料性能要求于混合搅拌过程中促进激发反应,缩短均和稳定时间,提高胶凝性能。Aiming at the deficiencies of the prior art, the utility model aims to provide a material strengthening mixing device for preparing cementitious materials, which has high mixing efficiency, uniform particle mixing, high finished product precision and stable performance, and can be mixed and stirred according to different material performance requirements. During the process, the excitation reaction is promoted, the time for homogenization and stabilization is shortened, and the gelling performance is improved.
为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above purpose, the utility model adopts the following technical solutions:
一种制备胶凝材料用物料强化混合装置,包括外壳体、带进水阀门的进水管、带进料阀门的进料管、搅拌电机、进水盘管、搅拌轴和搅拌桨;所述进水管的入口和出口分别与所述外壳体的外部和所述进水盘管的入口连通;所述进水盘管位于所述外壳体内部,其均匀布设有多个出水孔;所述进料管的入口和出口分别连通于所述外壳体的外部和内部;所述搅拌轴连接于所述搅拌电机的输出轴,且所述搅拌轴上设有多层搅拌桨,各层搅拌桨均匀分布于所述外壳体内部的下部、中部和上部。A material strengthening mixing device for preparing cementitious materials, comprising an outer casing, a water inlet pipe with a water inlet valve, a feeding pipe with a feeding valve, a stirring motor, a water inlet coil, a stirring shaft and a stirring paddle; The inlet and outlet of the water pipe are respectively communicated with the outside of the outer casing and the inlet of the water inlet coil; the water inlet coil is located inside the outer casing, and is evenly distributed with a plurality of water outlet holes; the feed The inlet and outlet of the pipe are respectively connected to the outside and the inside of the outer casing; the stirring shaft is connected to the output shaft of the stirring motor, and the stirring shaft is provided with multi-layer stirring paddles, and the stirring paddles of each layer are evenly distributed the lower part, the middle part and the upper part inside the outer casing.
进一步地,所述外壳体内部还设有加热部件和热电偶,所述加热部件和热电偶均电性连接于控制面板。Further, a heating component and a thermocouple are also arranged inside the outer casing, and both the heating component and the thermocouple are electrically connected to the control panel.
更进一步地,所述控制面板上设有进水开关、搅拌开关、加热开关、温度显示及控制触控屏;所述进水阀门电性连接于所述进水开关,所述搅拌电机电性连接于所述搅拌开关,所述加热部件电性连接于所述加热开关,所述加热部件和热电偶电性连接于所述温度显示及控制触控屏。Further, the control panel is provided with a water inlet switch, a stirring switch, a heating switch, a temperature display and a control touch screen; the water inlet valve is electrically connected to the water inlet switch, and the stirring motor is electrically Connected to the stirring switch, the heating component is electrically connected to the heating switch, and the heating component and the thermocouple are electrically connected to the temperature display and control touch screen.
进一步地,所述加热部件为加热盘管,其均匀敷设于所述外壳体内部的两侧壁和底壁。Further, the heating component is a heating coil, which is evenly laid on the two side walls and the bottom wall inside the outer casing.
进一步地,所述搅拌桨的叶片和所述搅拌轴的中心轴之间具有45°夹角。Further, there is an included angle of 45° between the blades of the stirring paddle and the central axis of the stirring shaft.
更进一步地,相邻的两层搅拌桨的叶片方向相反。Further, the directions of the blades of two adjacent layers of stirring paddles are opposite.
进一步地,所述外壳体的底部设有带出料阀门的出料口,其连通于所述外壳体的内部。Further, the bottom of the outer casing is provided with a discharge port with a discharge valve, which is communicated with the inside of the outer casing.
本实用新型的有益效果在于:The beneficial effects of the present utility model are:
本实用新型操作简单灵活,通过优化进水方式、优化搅拌桨叶的设置、加热加热部件促进激发反应等手段,大幅提高了混合作业效率和生产精度,缩短作业时间,提高了产品胶凝性能,应用前景良好。The utility model has simple and flexible operation, and greatly improves the mixing operation efficiency and production accuracy, shortens the operation time, and improves the product gelation performance by optimizing the water inlet mode, optimizing the setting of the stirring blades, and heating the heating component to promote the excitation reaction. The application prospect is good.
附图说明Description of drawings
图1为本实用新型实施例中装置截面示意图;1 is a schematic cross-sectional view of a device in an embodiment of the present invention;
图2为图1中的进水盘管和进水管的连接示意图。FIG. 2 is a schematic diagram of the connection between the water inlet coil and the water inlet pipe in FIG. 1 .
具体实施方式Detailed ways
以下将结合附图对本实用新型作进一步的描述,需要说明的是,本实施例以本技术方案为前提,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围并不限于本实施例。The present invention will be further described below in conjunction with the accompanying drawings. It should be noted that the present embodiment takes the technical solution as the premise, and provides a detailed implementation manner and a specific operation process, but the protection scope of the present invention does not limited to this embodiment.
如图1-2所示,一种制备胶凝材料用物料强化混合装置,包括外壳体1、带进水阀门的进水管4、带进料阀门的进料管3、搅拌电机2、进水盘管5、搅拌轴6和搅拌桨7;所述进水管4的入口和出口分别与所述外壳体1的外部和所述进水盘管5的入口连通;所述进水盘管5位于所述外壳体1内部,其均匀布设有多个出水孔51;所述进料管3的入口和出口分别连通于所述外壳体1的外部和内部;所述搅拌轴6连接于所述搅拌电机2的输出轴,且所述搅拌轴6上设有多层搅拌桨7,各层搅拌桨7均匀分布于所述外壳体1内部的下部、中部和上部。As shown in Figure 1-2, a material-enhanced mixing device for preparing cementitious materials includes an outer casing 1, a water inlet pipe 4 with a water inlet valve, a feeding pipe 3 with a feeding valve, a stirring motor 2, a water inlet Coil 5, stirring shaft 6 and stirring paddle 7; the inlet and outlet of the water inlet pipe 4 are respectively communicated with the outside of the outer casing 1 and the inlet of the water inlet coil 5; the water inlet coil 5 is located at the Inside the outer casing 1, a plurality of water outlet holes 51 are evenly distributed; the inlet and the outlet of the feeding pipe 3 are respectively connected to the outside and the inside of the outer casing 1; the stirring shaft 6 is connected to the stirring shaft 6 The output shaft of the motor 2 and the stirring shaft 6 are provided with multi-layer stirring paddles 7 , and each layer of stirring paddles 7 is evenly distributed in the lower, middle and upper parts of the outer casing 1 .
上述制备胶凝材料用物料强化混合装置的工作原理在于:The working principle of the above-mentioned material strengthening mixing device for preparing cementitious materials is:
先打开进料阀门,将粉体、激发剂等物料按设定的比例经由所述进料管加入到外壳体中,然后关闭进料阀门;然后打开进水阀门和搅拌电机,水从进水管进入到进水盘管中,并从进水盘管上均匀分布的出水孔均匀、分散地加入外壳体内部的物料中,搅拌机的输出轴带动搅拌轴转动,从而带动各层搅拌桨转动进行搅拌。采用边加水边搅拌的方式,可以促进液-固混合接触,缩短混合时间。搅拌通过均匀分布于所述外壳体内部的上部、中部和下部的多层搅拌桨进行,保证均匀混合。搅拌混合达到需要的时间后,即可停止进水和搅拌。First open the feed valve, add powder, activator and other materials into the outer casing through the feed pipe according to the set ratio, and then close the feed valve; then open the water inlet valve and stirring motor, and the water flows from the water inlet pipe. It enters the water inlet coil, and is evenly and dispersedly added to the material inside the outer casing from the evenly distributed water outlet holes on the water inlet coil. The output shaft of the mixer drives the stirring shaft to rotate, thereby driving the stirring paddles of each layer to rotate for stirring. . The method of stirring while adding water can promote the liquid-solid mixing contact and shorten the mixing time. The stirring is carried out by the multi-layer stirring paddles evenly distributed in the upper part, the middle part and the lower part inside the outer shell to ensure uniform mixing. After stirring and mixing for the required time, the water feeding and stirring can be stopped.
进一步地,所述外壳体1内部还设有加热部件10和热电偶,所述加热部件10和热电偶均电性连接于控制面板11。通过设置加热部件、热电偶和控制面板的设置,可以实现视物料及作业制度对物料进行加热,并控制在合适的温度内,以促进激发剂和其他物料的反应,加快激发过程,缩短均和稳定时间,进一步强化混合的效果。Further, a heating component 10 and a thermocouple are further provided inside the outer casing 1 , and both the heating component 10 and the thermocouple are electrically connected to the control panel 11 . By setting the settings of heating components, thermocouples and control panels, the material can be heated according to the material and operating system, and the temperature can be controlled at a suitable temperature to promote the reaction of the activator and other materials, speed up the excitation process, and shorten the homogenization. Stabilization time to further enhance the effect of mixing.
更进一步地,所述控制面板11上设有进水开关113、搅拌开关111、加热开关112、温度显示及控制触控屏114;所述进水阀门电性连接于所述进水开关113,所述搅拌电机2电性连接于所述搅拌开关111,所述加热部件10电性连接于所述加热开关112,所述加热部件10和热电偶电性连接于所述温度显示及控制触控屏114。Further, the control panel 11 is provided with a water inlet switch 113, a stirring switch 111, a heating switch 112, a temperature display and control touch screen 114; the water inlet valve is electrically connected to the water inlet switch 113, The stirring motor 2 is electrically connected to the stirring switch 111 , the heating element 10 is electrically connected to the heating switch 112 , and the heating element 10 and the thermocouple are electrically connected to the temperature display and control touch screen 114.
在本实施例中,所述控制面板为统一的控制部件。通过进水开关可以控制进水阀门的启闭,所述搅拌开关可以控制搅拌电机的启动和停止,通过加热开关可以控制加热盘管的启动和停止,通过所述温度显示及控制触控屏,可以读取并显示热电偶所探测到的物料的温度,并根据预设的温度控制加热盘管的启动和停止,以保持物料在合适的温度下进行反应。In this embodiment, the control panel is a unified control component. The opening and closing of the water inlet valve can be controlled by the water inlet switch, the start and stop of the stirring motor can be controlled by the stirring switch, the start and stop of the heating coil can be controlled by the heating switch, and the temperature display and control touch screen can be used to The temperature of the material detected by the thermocouple can be read and displayed, and the start and stop of the heating coil can be controlled according to the preset temperature to keep the material reacting at a suitable temperature.
进一步地,所述加热部件10为加热盘管,其均匀敷设于所述外壳体1内部的两侧壁和底壁。采用加热盘管并均匀敷设在外壳体的内壁,可以保证对物料进行均匀加热。Further, the heating component 10 is a heating coil, which is evenly laid on the two side walls and the bottom wall inside the outer casing 1 . The use of heating coils and evenly laying on the inner wall of the outer casing can ensure uniform heating of the material.
进一步地,所述搅拌桨7的叶片和所述搅拌轴6的中心轴之间具有45°夹角。Further, there is an included angle of 45° between the blades of the stirring paddle 7 and the central axis of the stirring shaft 6 .
更进一步地,相邻的两层搅拌桨7的叶片方向相反。设置相邻的两层搅拌桨7的叶片方向相反可以实现错流混合,进一步强化搅拌效果。Further, the directions of the blades of two adjacent layers of stirring paddles 7 are opposite. By setting the blades of two adjacent layers of stirring paddles 7 in opposite directions, cross-flow mixing can be achieved, and the stirring effect can be further enhanced.
在本实施例中,所述搅拌轴6上设有三层搅拌桨7,分别位于所述外壳体内部的下部、中部和上部。In this embodiment, the stirring shaft 6 is provided with three layers of stirring paddles 7, which are respectively located in the lower, middle and upper parts of the outer casing.
在本实施例中,所述外壳体1的底部还设有支架9,并设有带出料阀门的出料口8连通于所述外壳体1的内部。In this embodiment, the bottom of the outer casing 1 is further provided with a bracket 9 , and a discharge port 8 with a discharge valve is arranged to communicate with the inside of the outer casing 1 .
对于本领域的技术人员来说,可以根据以上的技术方案和构思,给出各种相应的改变和变形,而所有的这些改变和变形,都应该包括在本实用新型权利要求的保护范围之内。For those skilled in the art, various corresponding changes and deformations can be given according to the above technical solutions and ideas, and all these changes and deformations should be included within the protection scope of the claims of the present invention .
Claims (7)
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CN111249956A (en) * | 2020-03-20 | 2020-06-09 | 福州大学 | Vertical carbon material humidification mixer and its working method |
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