CN209233673U - Electronic water pump and controller mounting structure for the electronic water pump - Google Patents
Electronic water pump and controller mounting structure for the electronic water pump Download PDFInfo
- Publication number
- CN209233673U CN209233673U CN201822073147.XU CN201822073147U CN209233673U CN 209233673 U CN209233673 U CN 209233673U CN 201822073147 U CN201822073147 U CN 201822073147U CN 209233673 U CN209233673 U CN 209233673U
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- controller
- water pump
- electronic water
- mounting structure
- electrical connection
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Abstract
The utility model proposes a kind of controller mounting structures for electronic water pump, electronic water pump include pump shell, including stator module and can relative to stator module rotate rotor assembly motor and for controlling the controller of motor, the one end of stator module in the axial direction and rotor assembly cooperate, and the other end extends to form the electrical connection cavity for receiving controller and closes the electrical connection cavity by a rear cover;And stator module include be arranged in electrical connection cavity inner wall on it is axially extending from its: at least one fixed column, end be equipped with mounting hole to allow controller to be fastenedly connected to stator module;The end surface of at least three axial limiting parts, end surface and fixed column is in same plane height, the axially position for controller;And at least one lateral Displacement part, there is the end surface higher than the level, the lateral register for controller.This controller mounting structure axial space is small and stock utilization is high.
Description
Technical field
The utility model relates to a kind of controller mounting structures for electronic water pump, and are used for electronic water pump including this
Controller mounting structure electronic water pump.
Background technique
As time goes on, automobile industry just gradually develops to the energy conservation and environmental protections such as intelligence, electrification direction, either pass
It unites fuel power vehicle or hybrid power or new energy electric motor vehicle and the hydrogen energy source automobile in future, it is lightweight, compact-sized
Components will bring direct energy-saving effect for vehicle.
Electronic water pump is light-weight, compact-sized, high-efficient as essential important component in automotive thermal tube reason system
It will be the important indicator for evaluating a product, electronic water pump generally controls the operation of motor, existing control by controller
Device mounting structure is by individual part such as baffle by pump motor stator rotor part and controller locellus isolation design, this
Kind structure causes entire electronic water pump axial space big, and needs independent part baffle, causes stock utilization low;In order to control
Device processed is firmly fixed in controller chamber, needs the encapsulating in controller chamber to be positioned toward contact.
The utility model provides that a kind of axial space is small, stock utilization is high, the controller of the simple pump motor of structure
Mounting structure.
Utility model content
In order to solve the above technical problems, on the one hand, the utility model proposes a kind of controller installations for electronic water pump
Structure, the electronic water pump include pump shell, including stator module and the rotor assembly that can be rotated relative to stator module
Motor and for controlling the controller of motor, the one end of the stator module in the axial direction and the rotor assembly cooperate, another
End extends to form the electrical connection cavity for receiving the controller and closes the electrical connection cavity by a rear cover;And it is described
Stator module include be arranged in it is axially extending from its on the electrical connection cavity inner wall: at least one fixed column, end are set
There is mounting hole to allow the controller to be fastenedly connected to the stator module;At least three axial limiting parts, end surface
It is in same plane height with the end surface of the fixed column, the axially position for the controller;And at least one
Lateral Displacement part has the end surface higher than the level, the lateral register for the controller.
Preferred embodiment according to the present utility model, the stator module includes iron core, coil, and passes through injection molding shape
As single-piece.
Preferred embodiment according to the present utility model is additionally provided on the electrical connection cavity inner wall: power supply and signal are inserted
Needle, for being connected with external power supply and signal input;With coil inserted sheet, for being connected with the coil of the motor;It is described
Power supply and signal pin and the coil inserted sheet pass through injection molding plastic packaging on the stator module.
Preferred embodiment according to the present utility model, the power supply and signal pin and the coil inserted sheet are located at institute
Electrical connection cavity two sides and the center relative to the electrical connection cavity is stated generally to be arranged symmetrically.
Preferred embodiment according to the present utility model, the end of the lateral Displacement part have step shape and include:
First terrace is not higher than the end surface of the fixed column;Second step face is higher than the end table of the fixed column
Face;With backstop side, axially extend between the First terrace and second step face.
Preferred embodiment according to the present utility model, the second step face of the lateral Displacement part and the end of the fixed column
Difference in height between portion surface is greater than the thickness of the controller.
Preferred embodiment according to the present utility model, the lateral Displacement part is in the First terrace and second described
It is arranged between terrace fluted.
Preferred embodiment according to the present utility model, the quantity of the lateral Displacement part are two.
Preferred embodiment according to the present utility model, the mounting hole of the fixed column are hollow and set in its opening
It is equipped with guiding surface, to install fastening connection piece;Also, the fixed column is cylindrical.
Preferred embodiment according to the present utility model, two adjacent axial limiting parts are about in the electrical connection cavity
The angle that the heart is formed in a circumferential direction is less than 180 degree.
Preferred embodiment according to the present utility model, the axial limiting part is about the center for being electrically connected cavity in circle
It is evenly distributed in circumferential direction.
Preferred embodiment according to the present utility model, the quantity of the axial limiting part are four.
Preferred embodiment according to the present utility model, two adjacent axial limiting parts are about in the electrical connection cavity
The angle that the heart is formed in a circumferential direction is followed successively by 90 degree, 120 degree, 30 degree, 120 degree.
One end of preferred embodiment according to the present utility model, the power supply and signal pin reaches the electrical connection chamber
External side, to be used cooperatively with external connector;Also, the stator module is on the surface cooperated with the outside connector
Be provided with it is described be electrically connected cavity connection relief hole, for the electrical connection cavity and external pressure balance.
Preferred embodiment according to the present utility model, the rear cover are incorporated in the stator module by ultrasonic bonding
Together;Also, axially extending welded limiting slot is equipped at position corresponding with the fixed column on the inner wall of the rear cover.
Preferred embodiment according to the present utility model is additionally provided on the electrical connection cavity inner wall axially extending from its
Welded limiting part;Also, it is equipped at position corresponding with the welded limiting part on the inner wall of the rear cover axially extending another
One welded limiting slot.
The outer periphery of preferred embodiment according to the present utility model, the electrical connection cavity of the stator module is provided with welding
Slot;Also, the rear cover is less than in the internal volume that position corresponding with the welding groove is provided with welding bar and the welding groove
Or the volume equal to the welding bar.
Preferred embodiment according to the present utility model, cast gate setting of the rear cover by being integrally formed, when injection molding
In the center of the rear cover;Also, the rear cover is being equipped with cast gate with the corresponding position on the cast gate apparent surface
Compensate boss.
One end of preferred embodiment according to the present utility model, the controller forms counterface, so that when described
When controller is mounted to the stator module, which resists the backstop side of the lateral Displacement part, to make institute
Stating controller will not shift.
Preferred embodiment according to the present utility model, the controller include the printing electricity for being disposed with electronic component thereon
Road plate, and the controller includes: pin holes and inserting-plate hole, is respectively intended to and the power supply and signal pin and the line
Inserted sheet cooperation is enclosed, soldering is convenient for;Screw hole, the screw hole are U-lag holes, are used to cooperate with the fixed column.
Preferred embodiment according to the present utility model, the controller has the non-copper foil region for being not provided with copper foil, described
Non- copper foil region includes: to be respectively intended to and the fixed column, axial limiting part and lateral limit in the one side of printed circuit board
Fixed column mating surface, axial limiting part mating surface and the lateral Displacement part mating surface of position part cooperation;And in printed circuit board
On opposite another side for the coiled hair pressed surface that cooperates with the fastening connection piece.
Preferred embodiment according to the present utility model, the non-copper foil region further include reserving in controller neighboring
The non-copper foil area in edge.
On the other hand, the utility model proposes a kind of electronic water pumps, the control including being described previously for electronic water pump
Device mounting structure.
The electronic water pump of the utility model design, axial space is small, stock utilization is high, and does not need additional part
Baffle.
Detailed description of the invention
Above and other feature and advantage of the utility model will become through the following detailed description taken in conjunction with the accompanying drawings more
Add obvious, and the following description and drawings being given for example only property purpose, rather than limits the utility model in any way
Range, in which:
Figure 1A is the integrally-built schematic exploded perspective view of the electronic water pump of the utility model;
Figure 1B is assembled in the perspective diagram of the electronic water pump of the utility model together;
Fig. 2 is the schematic exploded perspective view of the controller mounting structure of the electronic water pump of the utility model;
Fig. 3 A is the perspective diagram for showing the electrical connection cavity of plastic packaging stator component;
Fig. 3 B is the perspective diagram for showing another visual angle of electrical connection cavity of plastic packaging stator component;
Fig. 4 is the structural schematic diagram of the controller tow sides of the electronic water pump of the utility model;
Fig. 5 is the schematic top plan view of the electronic water pump of the utility model;
Fig. 6 is the schematic cross-sectional view of electronic water pump line A-A along Fig. 5 of the utility model;
Fig. 7 is the schematic cross-sectional view of electronic water pump line B-B along Fig. 5 of the utility model;
Fig. 8 is the partial enlargement diagram in Fig. 5 at I;
Fig. 9 is the perspective diagram of the rear cover of the electronic water pump of the utility model;
Figure 10 is the partial enlargement diagram in Fig. 5 at III;
Figure 11 is the elevational schematic view of the electronic water pump of the utility model, and wherein rear cover is hidden with controller;
Figure 12 is the partial enlargement diagram along Fig. 5 at II, and wherein tapping screw is hidden;
Partial enlargement diagram in Figure 13 Fig. 5 at I;
Figure 14 is the partial enlargement diagram in Fig. 7 at IV;
Figure 15 is the schematic top plan view of the controller of the electronic water pump of the utility model;
Figure 16 is the schematic top plan view of the electronic water pump of the utility model, and wherein rear cover is hidden.
Reference signs list
B tapping screw
C is electrically connected room
100 pump shells
200 motors
201 power supplys and signal pin
202 coil inserted sheets
210 stator modules
211 fixed columns
212 lateral Displacement parts
212a First terrace
212b second step face
212c backstop side
2121 grooves
213 axial limiting parts
214 welded limiting parts
215 welding grooves
220 rotor assembly
300 controllers
300a counterface
301 pin holes
302 inserting-plate holes
303U type groove
310 non-copper foil regions
310a fixed column mating surface
310b lateral Displacement column mating surface
310c axial limiting column mating surface
310e coiled hair pressed surface
400 rear covers
401 compensation boss
402 cast gates
403 welded limiting slots
404 welding bars
500 washers
600 resilient cushions
Specific embodiment
Aforementioned and other technology contents, feature and technical effect in relation to the utility model refer to attached drawing in following cooperation
It can clearly be presented in the detailed description of embodiment.
Explanation includes various specific details to help the understanding below, but these details should be considered as being only exemplary
's.In addition, for clarity and brevity, the description to well known function and construction may be omitted.
Through the description and claims of present specification, word " comprising " and modification mean " including but unlimited
In ", and be not intended to exclude other component, entirety or step.It should be understood that singular " one ", "one" and "the" packet
Reference containing plural number, unless context clearly separately has miscellaneous stipulations.In the present invention, statement "or" includes to enumerate together
Word any or all combination.For example, " A or B " may include A or B, or it may include both A and B.
In addition, although each element of the utility model may be described using the statement of such as " first " and " second ",
But they are not intended to limit mutually corresponding element.Above-mentioned statement is not intended to the sequence or importance for limiting phase respective element.
Above-mentioned statement is for distinguishing a component and another component, without departing substantially from the scope of the utility model, " the
One component " can be written as " second component ", and similarly, " second component " can be written as " first component ".
When element is mentioned as " connected " to another element, this may mean that it is connected directly to other elements,
There may be intermediary elements.
The orientation word such as the "upper" mentioned in text, "lower", "left", "right", " clockwise ", " counterclockwise " be only used for relative to
The displaying of attached drawing indicates relative positional relationship, and after the absolute position for being described object changes, then relative positional relationship may also
Correspondingly change.
1A to 16 illustrates the specific structure and working principle of the electronic water pump of the utility model with reference to the accompanying drawing.
The integrally-built schematic exploded perspective view of the electronic water pump of the utility model as shown in Figure 1A, the utility model
The electronic water pump of description includes pump shell 100, motor 200, controller 300 and rear cover 400 etc..
Wherein, motor 200 is DC brushless motor, is driven using no Hall self-inducting controller, and motor 200 includes modeling
Seal stator module 210 and 220 two parts of vane rotor component.
Plastic packaging stator component 210 by using a kind of thermoplastic macromolecule material by coil, skeleton, iron core, motor shaft, insert
Together, they are spaced one from insulation to the parts such as needle plastic packaging, and fix its respectively plastic packaging stator component 210 is consequently formed in position.
When injection molding, iron core inner cavity central hole structure is made full use of, motor shaft is arranged in the water chamber for wherein forming an opening.
Rotor assembly 220 be also be molded to connect magnet, iron core by using a kind of thermoplastic macromolecule material, and
One-pass molding goes out bearing, impeller shape structure.Rotor assembly 220 is directly charged into the water chamber of the opening of plastic packaging stator component 210
It is interior, that is, form pump motor.In general, can add and rub in its front and back end to increase by 220 front and back end friction durability of rotor assembly
Gasket 500, as shown in perspective diagram Figure 1B of the electronic water pump of the utility model for indicating to fit together.
In this way, the axial one end of plastic packaging stator component 210 is the water chamber of opening, main function is to accommodate rotor assembly 220
And pump working liquid medium.The auto-flowability of liquid medium can make well it reach motor shaft and bearing clearance, turn
Sub-component outside, to play the role of cooling rotor, lubrication bearing.
The axial other end of plastic packaging stator component 210 extends to form electrical connection cavity, and the controller 300 of electronic water pump is mounted on
Be electrically connected cavity C in, the rear cover 400 of electronic water pump be electrically connected cavity C ultrasonic bonding, become be electrically connected room C, with reference to Figure 13
To 14.Cavity is electrically connected by a kind of thermoplastic macromolecule material injection molding to be isolated with water chamber, so that working solution
State medium will not be circulated to electrical connection room C.This isolation takes full advantage of skeleton and enameled wire height dimension, realizes motor shaft
To compact effect.
Fig. 2 is the schematic exploded perspective view of the controller mounting structure of the electronic water pump of the utility model.
The controller mounting structure of the electronic water pump of the utility model, as shown, it specifically includes that plastic packaging stator component
210 in the electrical connection side room C setting welding groove, one or more limited posts or limiting slot, three or three in a circumferential direction
A above axial limiting column, one or more fixed columns, one or more lateral Displacement columns, water pump external power supply and signal pin
201, coil inserted sheet (U/V/W inserted sheet) 202.
External power supply is connected with signal pin 201 with controller 300, to voltage and letter needed for providing controller 300
Number input.Coil block is connected by coil inserted sheet 202 with controller U/V/W inserting-plate hole 302.Its coil inserted sheet 302 is as note
Plastic is molded together with coil, external power supply, power supply and signal pin 201 and other mold inserts to plastic packaging stator component 210.Electricity
Source and signal pin 201 are located at coil inserted sheet 202 is electrically connected cavity both sides, near symmetrical relationship.Power supply and signal are inserted
Controller power source chip part and control chip can be effectively partially separated with coil inserted sheet positioned at room two sides are electrically connected by needle,
It reduces controller hardware and is laid out difficulty, make controller that there is good Electro Magnetic Compatibility (EMC), to facilitate setting for controller
Meter.
Fig. 3 A is the perspective diagram for showing the electrical connection cavity of plastic packaging stator component;Fig. 3 B is to show plastic packaging stator component
Electrical connection cavity another visual angle perspective diagram.
At least one fixed column 211 is arranged in electrical connection cavity inner wall, and 211 one end of fixed column and plastic packaging stator component 210 are molten
It is connected in one, the other end is equipped with hollow hole.Also the partial enlargement diagram of Figure 12 is referred to, hollow orifice part design has guide angle
Degree, the hollow hole will be used cooperatively with tapping screw B, prevent its axial movement for static controller 300.It is noticeable
It is that the end face of fixed column 212 and the end face of axial limiting column 213 are in same plane height, is used for common support and control device 300
The same side.
It is electrically connected cavity inner wall and at least three axial limiting columns 213 is set, four are used in preferred illustrated embodiment
The design of axial limiting column 213.Also with reference to the elevational schematic view of the electronic water pump of Figure 11, wherein rear cover is hidden with controller.
The angle that adjacent axial limiting column 213 is formed in circumference is preferably uniform using limited post axial in 360 ° less than 180 °
The scheme of distribution, for example, two adjacent axial limiting parts are formed in a circumferential direction about the center of the electrical connection cavity
Angle be followed successively by 90 degree, 120 degree, 30 degree, 120 degree.The outer periphery of the electrical connection cavity of plastic packaging stator component 210 is provided with weldering
The axial height of access slot 215, axial limiting column 213 is greater than welding groove 215 2~6mm of edge, preferably 4mm, convenient for assembly
It takes when controller 300.
Plastic packaging stator component 210 is electrically connected cavity inner wall and at least one lateral Displacement column 212 is arranged, and is preferably implemented in diagram
The design of two lateral Displacement columns 212 is used in example.L-type is presented in 212 profile of lateral Displacement column, and end face is designed as Step-edge Junction
Structure.As Figure 13 Fig. 5 in shown in partial enlargement diagram at I, the wherein First terrace 212a of lateral Displacement column 212 and solid
The face height of fixed column 211 is identical or end face lower than fixed column 211, second step face 212b protrude the end of fixed column 211
The level in face and pcb board (printed circuit board) thickness for being greater than controller 300, it is laterally fixed when being installed for controller 300
Position.
It is arranged fluted 2121 between the First terrace 212a and second step face 212b of lateral Displacement column 212, it should
The problem of to controller Assembly Interference can be effectively reduced because of injection molding burr in place's setting groove.
Fig. 4 is the structural schematic diagram of 300 tow sides of controller of the electronic water pump of the utility model.300 base of controller
In pcb board as carrier in the electronic component for arranging corresponding function above, with non-copper foil region 310, design is pre- on one side
Stay the mating surface with each limit cylinder cooperation, such as fixed column mating surface 310a, lateral Displacement column mating surface 310b, axial limit
Position column mating surface 310c etc., another side design have tapping screw coiled hair pressed surface 310e.
Meanwhile pad hole is set at corresponding contact pin cooperation, that is, U/V/W inserting-plate hole 302 and positive/negative, PWM (pulse
Width modulated), signal and feedback pin holes 301, convenient for contact pin protrusion pcb board face carry out soldering.
In addition, the space that 0~1mm is not provided with copper foil region is reserved at 300 edge of controller, to increase electronic component and control
The creepage distance at 300 edge of device processed, can reduce the fit clearance of controller 300 Yu rear cover 400 in this way.
Fig. 5 is the schematic top plan view of the electronic water pump of the utility model;Fig. 6 is the electronic water pump of the utility model along Fig. 5
The schematic cross-sectional view of middle line A-A;Fig. 7 is the schematic cross-sectional view of electronic water pump line B-B along Fig. 5 of the utility model;Fig. 8 is
Partial enlargement diagram in Fig. 5 at I specifically illustrates the welded connecting of rear cover Yu plastic packaging stator component.
The outer periphery of the electrical connection cavity of plastic packaging stator component 210 is provided with welding groove 215, and rear cover 400 is corresponding
Position is equipped with welding bar 404, and 215 internal volume of welding groove is less than or equal to the volume of the welding bar 404 of rear cover 400.Rear cover 400
It is connect by ultrasonic welding process mode with plastic packaging stator component 210, forms the space of a sealing, guard bit is in the inner
Controller 300 from foreign, steam etc. damage.It is provided between rear cover 400 and plastic packaging stator component 210 after having welded
The gap of 0.1mm melts weldering body product when welding bar and is greater than slot inner volume, and plastics will overflow welding groove, between rear cover and plastic packaging stator
Flash is generated, observes whether have flash that can tentatively sub-elect welding in gap reliable in production process.
By 215 inside of welding groove, contact pin height protrudes 211 end of fixed column for water pump external power supply and the design of signal pin 201
2~4mm of face is added controller PCB thickness, is connected after controller 300 to be assembled using hole location on soldering process and controller PCB
It connects.The contact pin other end is also fixed in plastic packaging stator 210 injection molding of component with high molecular material simultaneously, is matched with external connector
It closes and uses.
With external connector auxiliary section be arranged a relief hole 203, with reference to Fig. 7 of Figure 14 IV locate partial enlargement illustrate
Figure, the relief hole are connected with room C is electrically connected, prevent the unbalanced situation of inner and outer air pressure, do not access in water pump especially
When external connector, relief hole makes to be electrically connected room C and external pressure balances.Relief hole sectional area and relief hole depth value ratio
It is designed as≤0.15, and prevents outer surface tension >=0.0728N/m liquid from entering electrical connection room.
Fig. 9 is the perspective diagram of the rear cover of the electronic water pump of the utility model.Rear cover 400 substantially has circular cross-section wheel
It is wide.The inner wall of rear cover 400 is equipped with the ultrasonic bonding limiting slot 403 of at least one (preferably two) axial direction, plastic packaging stator group
The electrical connection cavity corresponding position of part 210 is equipped at least one ultrasonic bonding limit rib or limited post, shown in Fig. 3 A or 3B
The design of two ultrasonic bonding limited posts, i.e. diagram limited post 214 and 212 are used in the preferred embodiment in the utility model.Afterwards
After both ultrasonic bonding limiting slot and the ultrasonic bonding limited post of plastic packaging stator component 210 of lid 400 cooperate, to rear cover
Position-limiting action is generated with being electrically connected on the circumference of cavity for plastic packaging stator component, can effectively reduce ultrasonic bonding because of circumferencial direction
Welding bar unevenly leads to the problem of failure welding.
Figure 10 is the partial enlargement diagram in Fig. 5 at III, shows the sectional view of rear cover center.Rear cover 400 is preferred
Ground uses PPS (polyphenylene sulfide) material, and the center of rear cover 400, rear cover is arranged in 402 position of cast gate when rear cover 400 forms
The position setting cast gate that 400 back sides correspond to cast gate 402 compensates boss 401, Splaying at Gates problem when ultrasonic bonding is effectively reduced.
402 position of cast gate is arranged at rear cover center, and PPS stream is projected from cast gate 402, compensates boss 401 through rear cover cast gate after injection
Material equal wall thickness uniformly is flowed to circumferencial direction, mould inside air gap is equably spread around, is finally arranged by rear cover part edge
Air drain discharge.Rear cover part weld mark position is also at part edge, and part material density CONSENSUS is higher after Injection hold pressure.
Gate location setting compensation boss 401 can increase cast gate and go out wall thickness, because density of material is below at plastic material moulding cast gate
Other positions, the cast gate back side, which increases cast gate compensation boss, can increase wall thickness, thus increase intensity.If cast gate is placed on rear cover part
Surrounding, when PPS stream in cast gate by projecting, stream can not equably be spread around, and be stopped due to penetrating cast gate without boss, material
Stream is projected and can not can be greatly increased with the preferably welding of subsequent injection material, the weld mark quantity generated in this way, reduces part strength,
Entire surface is easy to appear after ultrasonic bonding the phenomenon that damaged gas leakage, reduces the leakproofness of water pump.
Figure 15 is the schematic top plan view of the controller of the electronic water pump of the utility model;Figure 16 is the electronics of the utility model
The schematic top plan view of water pump, wherein rear cover is hidden.When controller 300 is installed, controller 300 is filled by pin holes 301,302
Enter plastic packaging stator component 210, clockwise installs tapping screw B to screw hole.Wherein, when tapping screw B is rotated clockwise,
One clockwise power as shown in the figure is generated to controller 300, causes controller 300 to deviate along clockwise direction, joins
Figure 13 is examined, the positive right side of face of controller 300 is equipped with the counterface 300a, counterface 300a cooperated with lateral Displacement column 212
The backstop side 212c for touching the lateral Displacement column 212 of plastic packaging stator component 210, makes controller 300 not generate offset.Control
The U-type groove 303 as screw hole of device 300 can effectively avoid controller because width tolerance and counterface touch plastic packaging and determine
Sub-component lateral Displacement column and the hole location interference problem generated.As shown, placing controller 300 to axial limiting column 213
On, and 300 edge of controller is tightly attached on lateral Displacement column 212, and the slot length of U-type groove 303 can be effectively avoided
Because of assembly interference problem caused by controller width tolerance.
The above is only the exemplary embodiment of the utility model, the protection model rather than limited the present invention
It encloses, the protection scope of the utility model is determined by the attached claims.One of ordinary skill in the art will appreciate that
It, can be to described herein various in the case where without departing substantially from the scope of the utility model as defined by appended claims
Embodiment makes changes and improvements.In addition, for clarity and brevity, may omit and be retouched to well known function and construction
It states.
Finally, it is also to be appreciated that certain technical characteristics in embodiment may for solving specific technical problem
Be not required in that, so as to without or omit solution or technical side of these technical characteristics without influence technique problem
The formation of case;Moreover, the feature of one embodiment, element and/or function can be with the spies of other one or more embodiments
Sign, element and/or function be suitably combined with each other, combination perhaps cooperation unless the combination, combination or cooperate obviously can not be real
It applies.
Claims (23)
1. a kind of controller mounting structure for electronic water pump, the electronic water pump include pump shell including stator module
With can relative to stator module rotate rotor assembly motor and for controlling the controller of motor, which is characterized in that
The one end of the stator module in the axial direction and the rotor assembly cooperate, and the other end is extended to form for receiving the control
The electrical connection cavity of device processed and the electrical connection cavity is closed by a rear cover;
And the stator module include be arranged in it is axially extending from its on the electrical connection cavity inner wall:
At least one fixed column, end are equipped with mounting hole to allow the controller to be fastenedly connected to the stator module;
The end surface of at least three axial limiting parts, end surface and the fixed column is in same plane height, is used for
The axially position of the controller;And
At least one lateral Displacement part has the end surface higher than the level, for the lateral fixed of the controller
Position.
2. the controller mounting structure according to claim 1 for electronic water pump, which is characterized in that the stator module
Be formed as single-piece including iron core, coil, and by injection molding.
3. the controller mounting structure according to claim 2 for electronic water pump, which is characterized in that the electrical connection chamber
It is additionally provided on internal wall:
Power supply and signal pin, for being connected with external power supply and signal input;With
Coil inserted sheet, for being connected with the coil of the motor;
The power supply and signal pin and the coil inserted sheet pass through injection molding plastic packaging on the stator module.
4. the controller mounting structure according to claim 3 for electronic water pump, which is characterized in that the power supply and letter
Number contact pin and the coil inserted sheet, which are located at, described is electrically connected cavity two sides and the center relative to the electrical connection cavity
Generally it is arranged symmetrically.
5. the controller mounting structure according to claim 3 for electronic water pump, which is characterized in that the lateral Displacement
The end of part has step shape and includes:
First terrace is not higher than the end surface of the fixed column;
Second step face is higher than the end surface of the fixed column;With
Backstop side axially extends between the First terrace and second step face.
6. the controller mounting structure according to claim 5 for electronic water pump, which is characterized in that the lateral Displacement
Difference in height between the second step face of part and the end surface of the fixed column is greater than the thickness of the controller.
7. the controller mounting structure according to claim 5 for electronic water pump, which is characterized in that the lateral Displacement
Part is arranged fluted between the First terrace and the second step face.
8. the controller mounting structure according to claim 5 for electronic water pump, which is characterized in that the lateral Displacement
The quantity of part is two.
9. the controller mounting structure according to claim 3 for electronic water pump, which is characterized in that the fixed column
Mounting hole is hollow and its opening is provided with guiding surface, to install fastening connection piece;
Also, the fixed column is cylindrical.
10. the controller mounting structure according to claim 3 for electronic water pump, which is characterized in that adjacent two
Axial limiting part is less than 180 degree about the angle that the center of the electrical connection cavity is formed in a circumferential direction.
11. the controller mounting structure according to claim 10 for electronic water pump, which is characterized in that the axial limit
Position part is evenly distributed in a circumferential direction about the center of the electrical connection cavity.
12. the controller mounting structure according to claim 10 for electronic water pump, which is characterized in that the axial limit
The quantity of position part is four.
13. the controller mounting structure according to claim 12 for electronic water pump, which is characterized in that adjacent two
Axial limiting part is followed successively by 90 degree, 120 degree, 30 about the angle that the center of the electrical connection cavity is formed in a circumferential direction
Degree, 120 degree.
14. being used for the controller mounting structure of electronic water pump according to any one of claim 3 to 13, feature exists
In one end of the power supply and signal pin reaches on the outside of the electrical connection cavity, to be used cooperatively with external connector;
Also, the stator module is provided on the surface cooperated with the outside connector is electrically connected what cavity was connected to described
Relief hole is balanced for the electrical connection cavity and external pressure.
15. the controller mounting structure according to any one of claim 1 to 13 for electronic water pump, feature exist
In the rear cover is combined together with the stator module by ultrasonic bonding;
Also, axially extending welded limiting slot is equipped at position corresponding with the fixed column on the inner wall of the rear cover.
16. the controller mounting structure according to claim 15 for electronic water pump, which is characterized in that the electrical connection
It is additionally provided on cavity inner wall from its axially extending welded limiting part;
Also, another axially extending welding is equipped at position corresponding with the welded limiting part on the inner wall of the rear cover
Limiting slot.
17. the controller mounting structure according to claim 15 for electronic water pump, which is characterized in that the stator pack
The outer periphery of the electrical connection cavity of part is provided with welding groove;
Also, the rear cover is less than in the internal volume that position corresponding with the welding groove is provided with welding bar and the welding groove
Or the volume equal to the welding bar.
18. the controller mounting structure according to claim 15 for electronic water pump, which is characterized in that the rear cover is logical
It crosses and is integrally formed, the center of the rear cover is arranged in cast gate when injection molding;
Also, the rear cover is being equipped with cast gate compensation boss with the corresponding position on the cast gate apparent surface.
19. being used for the controller mounting structure of electronic water pump according to any one of claim 5 to 13, feature exists
In one end of the controller forms counterface, so that this is matched when the controller is mounted to the stator module
It closes end face and resists the backstop side of the lateral Displacement part, so that the controller be made not shift.
20. being used for the controller mounting structure of electronic water pump according to any one of claim 5 to 13, feature exists
In the controller includes the printed circuit board for being disposed with electronic component thereon, and the controller includes:
Pin holes and inserting-plate hole are respectively intended to cooperate with the power supply and signal pin and the coil inserted sheet, be convenient for
Soldering;
Screw hole, the screw hole are U-lag holes, are used to cooperate with the fixed column.
21. the controller mounting structure according to claim 20 for electronic water pump, which is characterized in that the controller
With the non-copper foil region for being not provided with copper foil, the non-copper foil region includes:
It is respectively intended to consolidate with what the fixed column, axial limiting part and lateral Displacement part cooperated in the one side of printed circuit board
Fixed column mating surface, axial limiting part mating surface and lateral Displacement part mating surface;And
On the opposite another side of printed circuit board for the coiled hair pressed surface that cooperates with fastening connection piece.
22. the controller mounting structure according to claim 21 for electronic water pump, which is characterized in that the non-copper foil
Region further includes the non-copper foil area in edge reserved in controller neighboring.
23. a kind of electronic water pump, which is characterized in that it include according to claim 1 to described in any one of 22 be used for electronics
The controller mounting structure of water pump.
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CN201822073147.XU CN209233673U (en) | 2018-12-11 | 2018-12-11 | Electronic water pump and controller mounting structure for the electronic water pump |
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CN201822073147.XU CN209233673U (en) | 2018-12-11 | 2018-12-11 | Electronic water pump and controller mounting structure for the electronic water pump |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114172302A (en) * | 2020-09-15 | 2022-03-11 | 佛山市威灵洗涤电机制造有限公司 | Motor and washing machine |
CN114696505A (en) * | 2020-12-25 | 2022-07-01 | 日本电产三协株式会社 | Motor and pump device |
-
2018
- 2018-12-11 CN CN201822073147.XU patent/CN209233673U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114172302A (en) * | 2020-09-15 | 2022-03-11 | 佛山市威灵洗涤电机制造有限公司 | Motor and washing machine |
CN114172302B (en) * | 2020-09-15 | 2024-01-05 | 佛山市威灵洗涤电机制造有限公司 | Motor and washing machine |
CN114696505A (en) * | 2020-12-25 | 2022-07-01 | 日本电产三协株式会社 | Motor and pump device |
CN114696505B (en) * | 2020-12-25 | 2024-01-30 | 日本电产三协株式会社 | Motor and pump device |
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