CN209230298U - A kind of high-temperature heater processing charging and discharging mechanism - Google Patents
A kind of high-temperature heater processing charging and discharging mechanism Download PDFInfo
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- CN209230298U CN209230298U CN201821954829.5U CN201821954829U CN209230298U CN 209230298 U CN209230298 U CN 209230298U CN 201821954829 U CN201821954829 U CN 201821954829U CN 209230298 U CN209230298 U CN 209230298U
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- mounting base
- discharging mechanism
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- charging
- temperature heater
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Abstract
The utility model discloses a kind of high-temperature heaters to handle charging and discharging mechanism, including mounting base, charging and discharging mechanism and heat treatment mechanism.Wherein, mounting base is fixed on ground；Heat treatment mechanism, including one group of heating furnace being fixed on the mounting base and the cooling oil groove that the mounting base side is arranged in；Charging and discharging mechanism, including the loading and unloading platform support being arranged on the mounting base, the material frame being mounted on the loading and unloading platform support, and it is fixed on robot on the mounting base, for moving workpiece between heating furnace, cooling oil groove and material frame.Tradition is needed manually-operated this technical process of heat treatment to give robot completely by the utility model, is improved the working efficiency of heat treatment, is avoided the injury caused by personnel such as high temperature, radiation.
Description
Technical field
The utility model relates to industrial robot fields, and in particular to a kind of high-temperature heater processing charging and discharging mechanism.
Background technique
Industrial robot is multi-joint manipulator or multivariant installations towards industrial circle, it can hold automatically
Row work is a kind of machine that various functions are realized by self power and control ability.It can receive mankind commander, can also
To run according to the program of preparatory layout, modern industrial robot can also be according to the principle program of artificial intelligence technology formulation
Action.
It in some dangerous fields, for example is heat-treated, needs industrial robot that engineering staff is assisted to complete operation.The prior art
In generally use electric block lifting workpiece carry out loading and unloading operation, low efficiency needs human assistance, and temperature is excessively high, has
Radiation risk.
Utility model content
Purpose of utility model: a kind of high-temperature heater processing charging and discharging mechanism is provided, with industrial robot, according to prior
The program automatic loading/unloading of setting, and complete to be heat-treated required a series of actions solves of the existing technology above-mentioned ask
Topic.
Technical solution: a kind of high-temperature heater processing charging and discharging mechanism, including mounting base, charging and discharging mechanism and heat treatment
Mechanism；
Wherein, mounting base is fixed on ground；
Heat treatment mechanism including one group of heating furnace being fixed on the mounting base and is arranged at the installation bottom
The cooling oil groove of plate side；
Charging and discharging mechanism is mounted on the loading and unloading including the loading and unloading platform support being arranged on the mounting base
Material frame on platform support, and be fixed on it is on the mounting base, for by workpiece in heating furnace, cooling oil groove and material frame
Between the robot that moves.
In a further embodiment, the robot includes the level-one rotary cylinder being fixed on mounting base, fixation
In the level-one rotary cylinder upper connecting base, the level-one mechanical arm being rotatablely connected with the attachment base and the level-one mechanical arm
The secondary mechanical arm of rotation connection, and level-one servo motor and second level for driving level-one mechanical arm, secondary mechanical arm are watched
Motor is taken, the secondary mechanical arm further includes mechanical wrist, and the mechanical wrist is connected by two-stage rotary cylinder, by above-mentioned
Mechanism, it is mobile to allow the robot to control workpiece any point in spatial dimension, by workpiece to be processed from material frame
It is moved in heating furnace.
In a further embodiment, the end of the mechanical wrist, which is equipped with, forks flange assembly, described to fork flange
Component includes extension rod and is welded on the centering type of extension rod side lower end and forks device, the extension rod it is another
Side is equipped with thermal insulation board, for forking tooling.
In a further embodiment, the centering type forks device and includes H-shaped fork body, is mounted on the fork body two sides
A pair of of limit guide block, and be mounted on the limit guide block close to switch, for tooling frame to be moved to spacing place, and
It triggers close to switching signal.
In a further embodiment, the side of the fork body is welded with pillar, and the pillar and aforementioned extension rod weld,
The weld two sides of the pillar and fork body are equipped with reinforcing rib, for reinforcing pitching the stability of body structure, prevent high temperature from causing to tie
Structure deformation.
In a further embodiment, further include safe fence, robot is equipped on the outside of the lower right corner of the safe fence
Control cabinet and automatically controlled total cabinet, for being run to overall mechanism power supply, control robot by preset program.
The utility model has the advantages that the utility model passes through design charging and discharging mechanism and heat treatment mechanism, by traditional artificial heat treatment
This process gives robot completely, avoids the high temperature generated when heat treatment, toxic gas etc. and causes damages to engineering staff,
The robot includes level-one rotary cylinder, for controlling robot circular motion in the horizontal direction, first mechanical arm and the
Two mechanical arms drive by servo motor, provide accurately motion profile, it is ensured that tooling is properly placed into heating furnace, and is worked as
Transport is moved to initial position after cooling, the efficiency of heat treatment greatly improved, shut out to cooling oil groove after the completion of heat treatment
High temperature, toxic gas, radiation etc. are injured caused by personnel absolutely.
Detailed description of the invention
Fig. 1 is the perspective view of the utility model.
Fig. 2 is the top view of the utility model.
Fig. 3 is the perspective view that the utility model forks flange assembly.
Each appended drawing reference in figure are as follows: loading and unloading platform support 1, material frame 2, mounting base 3, cooling oil groove 4, heating furnace 5, fork
Flange assembly 6, thermal insulation board 601, extension rod 602, pillar 603, fork body 604, reinforcing rib 605, close switch 606, limit is taken to lead
To block 607, robot 7, level-one rotary cylinder 701, attachment base 702, level-one servo motor 703, level-one mechanical arm 704, second level
Servo motor 705, secondary mechanical arm 706, mechanical wrist 707, two-stage rotary cylinder 708, safe fence 8, automatically controlled total cabinet 9, machine
Device people control cabinet 10.
Specific embodiment
In the following description, a large amount of concrete details are given more thoroughly to manage in order to provide to the utility model
Solution.It is, however, obvious to a person skilled in the art that the utility model may not need it is one or more of these thin
It saves and is carried out.In other examples, in order to avoid obscuring with the utility model, for more well known in the art
Technical characteristic is not described.
It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular
Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, and is only
For ease of description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have it is specific
Orientation, be constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " the
One ", " second ", " third " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection inside two elements.For the ordinary skill in the art, above-mentioned art can be understood with concrete condition
The concrete meaning of language in the present invention.
A kind of high-temperature heater processing charging and discharging mechanism, it is characterised in that: including mounting base 3, charging and discharging mechanism and heat
Processing mechanism.Wherein, mounting base 3 fixes on the ground, provides installation foundation for entire robot 7；Heat treatment mechanism includes
One group of heating furnace 5 being fixed on the mounting base 3 and the cooling oil groove 4 that 3 side of mounting base is set；On
Cutting agency includes the loading and unloading platform support 1 being arranged on the mounting base 3, is mounted on the loading and unloading platform support 1
On material frame 2, and be fixed on it is on the mounting base 3, for by workpiece heating furnace 5, cooling oil groove 4 and material frame 2 it
Between the robot 7 that moves.
As a preferred embodiment, the robot 7 includes the level-one rotary cylinder 701 being fixed on mounting base 3, consolidates
Be scheduled on 701 upper connecting base 702 of level-one rotary cylinder, with the attachment base 702 rotation connection level-one mechanical arm 704, with
The secondary mechanical arm 706 that the level-one mechanical arm 704 is rotatablely connected, and for driving level-one mechanical arm 704, secondary mechanical arm
706 level-one servo motor 703 and second level servo motor 705, the secondary mechanical arm 706 further includes mechanical wrist 707, described
Mechanical wrist 707 is connected by two-stage rotary cylinder 708；The robot 7 can carry out whole horizontal rotation movement, one simultaneously
The grade swing of mechanical arm 704, the swing of secondary mechanical arm 706, can comprehensive no dead angle by workpiece transport to heating furnace 5
It is interior, with bionic design, as the arm of people, possess 6 joints, each joint passes through servo motor and revolution gas
Cylinder connection, just leans on the movement of servo motor and rotary cylinder, just constitutes the movement of entire robot 7, can control robot 7
Each spatial point in space is gone to, realizes and carries.
As a preferred embodiment, the end of the mechanical wrist 707, which is equipped with, forks flange assembly 6, described to fork method
Blue component 6 includes extension rod 602 and is welded on the centering type of the 602 side lower end of extension rod and forks device, the extension
The other side of bar 602 is equipped with thermal insulation board 601, for forking tooling, smoothly transports tooling convenient for robot 7
Heating furnace 5, wherein the setting of thermal insulation board 601 can effective protection fork flange assembly 6 itself and do not damaged by high temperature.
As a preferred embodiment, the centering type forks device and includes H-shaped fork body 604, is mounted on described 604 liang of fork body
A pair of of limit guide block 607 of side, and be mounted on the limit guide block 607 close to switch 606, for tooling to be frameed shift
Spacing place is moved, and is triggered close to 606 signal of switch.
As a preferred embodiment, the side of the fork body 604 is welded with pillar 603, the pillar 603 and aforementioned extension
Bar 602 welds, and the weld two sides of the pillar 603 and fork body 604 are equipped with reinforcing rib 605, pitches 604 structure of body for reinforcing
Stability prevents high temperature from causing malformation.
As a preferred embodiment, a kind of high-temperature heater processing charging and discharging mechanism, further includes safe fence 8, institute
It states and is equipped with robot control cabinet 10 and automatically controlled total cabinet 9 on the outside of the lower right corner of safe fence 8, for overall mechanism power supply, control
Robot 7 is run by preset program.
The specific course of work is as follows: progress first stage first, feeding process.Operator first neatly puts workpiece
In material frame 2, forklift feeding frame 2 enters in safe fence 8, and is placed on loading and unloading platform support 1；Then operator
It is moved to spacing place into tooling, receives signal close to switch 606；Then pressure sensor (not shown) is weighed, such as
Fruit pressure sensor (not shown) is not alarmed, then can be entered in next step, if alarm illustrates that workpiece is overweight, then few once to carry
Piece count enter back into next step；Subsequent operator exits, and starts start button on robot control cabinet 10, this opportunity
Device people 7 is mobile to carry out clamping material frame 2；Material frame 2 is put into heating furnace 5 by then 5 oven door opening of heating furnace, robot 7；It has placed
Bi Hou robot 7 is moved to initial position, and 5 fire door of heating furnace is closed at this time, and heating furnace 5 preheats and starts timing.
It waits 9-12 hours, heat treatment terminates, and enters second stage, blanking process at this time.5 heat treatment time of heating furnace arrives
Start to alarm, heating furnace 5 stops heating and heat treatment time is prompted to terminate immediately；Then 5 oven door opening of heating furnace, robot 7
Clamping material frame 2 is simultaneously moved to cooling oil groove 4, immerses 20 minutes cooling；It is flat to be put into loading and unloading for the mobile material frame 2 of robot 7 after cooling
On platform bracket 1, then robot 7 is moved to initial position；Subsequent robot 7 alarms, and informs that operator is heat-treated and completes, behaviour
Enter mobile material frame 2, forklift feeding frame 2 in safe fence 8 as personnel；Subsequent operator solves manually on automatically controlled total cabinet 9
Except alarm.So far, complete heat treatment process terminates.
It should be noted that the prior art can be used in the software control part of robot, relevant parameter is set, herein no longer
It is described in detail.
As described above, although the utility model has been indicated and described referring to specific preferred embodiment, it must not
It is construed to the limitation to the utility model itself.In the spirit and scope for not departing from the utility model that appended claims define
Under the premise of, it can be made a variety of changes in the form and details.
Claims (6)
1. a kind of high-temperature heater handles charging and discharging mechanism, characterized in that include:
Mounting base is fixed on ground；
Heat treatment mechanism including one group of heating furnace being fixed on the mounting base and is arranged in the mounting base one
The cooling oil groove of side；
Charging and discharging mechanism is mounted on the loading and unloading platform including the loading and unloading platform support being arranged on the mounting base
Material frame on bracket, and be fixed on it is on the mounting base, for by workpiece between heating furnace, cooling oil groove and material frame
Mobile robot.
2. a kind of high-temperature heater according to claim 1 handles charging and discharging mechanism, it is characterised in that: the robot packet
It includes the level-one rotary cylinder being fixed on mounting base, be fixed on the level-one rotary cylinder upper connecting base and the attachment base
The level-one mechanical arm of rotation connection, the secondary mechanical arm with level-one mechanical arm rotation connection, and for driving first-level machine
The level-one servo motor and second level servo motor of tool arm, secondary mechanical arm, the secondary mechanical arm further includes mechanical wrist, described
Mechanical wrist is connected by two-stage rotary cylinder.
3. a kind of high-temperature heater according to claim 2 handles charging and discharging mechanism, it is characterised in that: the mechanical wrist
End be equipped with and fork flange assembly, the flange assembly that forks includes extension rod and is welded on the extension rod side
The centering type of lower end forks device；The other side of the extension rod is equipped with thermal insulation board.
4. a kind of high-temperature heater according to claim 3 handles charging and discharging mechanism, it is characterised in that: the centering type fork
It takes device to include H-shaped fork body, be mounted on a pair of of limit guide block of the fork body two sides, and is mounted on the limit guide block
Close to switch.
5. a kind of high-temperature heater according to claim 4 handles charging and discharging mechanism, it is characterised in that: the one of the fork body
Side is welded with pillar, and the pillar and aforementioned extension rod weld, and the weld two sides of the pillar and fork body are equipped with reinforcing rib.
6. a kind of high-temperature heater according to any one of claims 1 to 5 handles charging and discharging mechanism, it is characterised in that: also
Including safe fence, robot control cabinet and automatically controlled total cabinet are equipped on the outside of the lower right corner of the safe fence.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821954829.5U CN209230298U (en) | 2018-11-26 | 2018-11-26 | A kind of high-temperature heater processing charging and discharging mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821954829.5U CN209230298U (en) | 2018-11-26 | 2018-11-26 | A kind of high-temperature heater processing charging and discharging mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209230298U true CN209230298U (en) | 2019-08-09 |
Family
ID=67504677
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821954829.5U Active CN209230298U (en) | 2018-11-26 | 2018-11-26 | A kind of high-temperature heater processing charging and discharging mechanism |
Country Status (1)
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| CN (1) | CN209230298U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112792251A (en) * | 2020-12-21 | 2021-05-14 | 北京航星机器制造有限公司 | Automatic unloading system of going up of high temperature |
-
2018
- 2018-11-26 CN CN201821954829.5U patent/CN209230298U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112792251A (en) * | 2020-12-21 | 2021-05-14 | 北京航星机器制造有限公司 | Automatic unloading system of going up of high temperature |
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