CN209222731U - A kind of automatic rinse dehydration device - Google Patents
A kind of automatic rinse dehydration device Download PDFInfo
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Abstract
一种自动水洗脱水装置,该装置包括上料机构,上料机构包括倾斜设置的上料筒,上料筒内设置有用于将物料由下至上输送的上料绞龙,上料筒的下端设置有进料口,进料口的上方设置有进料斗,进料斗上安装有搅拌机构,进料斗的下斗口与进料口连通;所述上料筒的上端设置有出料口,出料口与进料口之间的上料筒上依次设置有若干进水口,出料口的下方还设置有用于对物料进行脱水处理的脱水机构。该装置设计合理、简单实用,能够同时在物料的进料和出料过程中对物料进行水洗,大大提高了物料的清洗效率,降低了用水量,保证了物料的清洗效果。
An automatic water washing and dehydrating device, the device includes a feeding mechanism, the feeding mechanism includes an inclined feeding cylinder, the feeding cylinder is provided with a feeding auger for conveying materials from bottom to top, and the lower end of the feeding cylinder is provided with There is a feeding port, a feeding hopper is arranged above the feeding port, a stirring mechanism is installed on the feeding hopper, and the lower mouth of the feeding hopper is connected with the feeding port; the upper end of the upper barrel is provided with a discharge port , A number of water inlets are sequentially arranged on the upper barrel between the discharge port and the feed port, and a dehydration mechanism for dehydrating the materials is also provided below the discharge port. The design of the device is reasonable, simple and practical, and it can wash the materials in the process of feeding and discharging materials at the same time, which greatly improves the cleaning efficiency of the materials, reduces the water consumption, and ensures the cleaning effect of the materials.
Description
技术领域technical field
本实用新型涉及物料水洗脱水技术领域,特别是一种自动水洗脱水装置。The utility model relates to the technical field of water washing and dehydration of materials, in particular to an automatic water washing and dehydration device.
背景技术Background technique
目前,金属、化工、机械等领域在对某些物料的加工过程中,有时需要进行水洗,现有的水洗法是将物料倒入大桶内,反复加清水进行搅拌分离,此法虽然能将物料中的杂物清洗出来,但是清洗的不够彻底,并且用水量较大,同时还非常费时费力。At present, in the processing of certain materials in the fields of metals, chemicals, machinery, etc., water washing is sometimes required. The existing water washing method is to pour the materials into a large bucket, and repeatedly add water to stir and separate them. Although this method can wash the materials The sundries in the cleaning machine are cleaned out, but the cleaning is not thorough enough, and the water consumption is large, and it is also very time-consuming and laborious.
其次,现有技术中,在物料进行水洗后,物料会沾有大量的水分,这样不仅浪费水分,而且不方便后续的对物料的处理。Secondly, in the prior art, after the material is washed with water, the material will be stained with a large amount of water, which not only wastes water, but also is inconvenient for subsequent processing of the material.
发明内容Contents of the invention
本实用新型所要解决的技术问题是针对现有技术的不足,提供一种设计合理、自动化程度高、能够对物料进行高效水洗的自动水洗脱水装置。The technical problem to be solved by the utility model is to provide an automatic water washing and dehydrating device with reasonable design, high degree of automation, and efficient water washing for materials.
本实用新型所要解决的技术问题是通过以下的技术方案来实现的。本实用新型是一种自动水洗脱水装置,该装置包括上料机构,上料机构包括倾斜设置的上料筒,上料筒内设置有用于将物料由下至上输送的上料绞龙,上料筒的下端设置有进料口,进料口的上方设置有进料斗,进料斗上安装有搅拌机构,进料斗的下斗口与进料口连通;所述上料筒的上端设置有出料口,出料口与进料口之间的上料筒上依次设置有若干进水口,出料口的下方还设置有用于对物料进行脱水处理的脱水机构。The technical problem to be solved by the utility model is realized through the following technical solutions. The utility model relates to an automatic water washing and dehydrating device, which includes a feeding mechanism, which includes a feeding cylinder arranged obliquely, and a feeding auger for conveying materials from bottom to top is arranged in the feeding cylinder. The lower end of the barrel is provided with a feeding port, and a feeding hopper is arranged above the feeding port, and a stirring mechanism is installed on the feeding hopper, and the lower mouth of the feeding hopper is connected with the feeding port; the upper end of the upper feeding barrel is provided with There is a discharge port, and several water inlets are sequentially arranged on the upper material cylinder between the discharge port and the feed port, and a dehydration mechanism for dehydrating the materials is also provided below the discharge port.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,对于以上所述的自动水洗脱水装置,所述脱水机构包括横向设置的脱水筒,脱水筒内贯穿有便于脱水筒转动的旋转轴,旋转轴的内部中空,旋转轴的一端封闭,旋转轴的另一端设置有出水口和抽真空口,抽真空口连通有抽真空装置,脱水筒内的旋转轴上设置有用于进水和抽真空的开孔。The technical problems to be solved by the utility model can be further realized through the following technical solutions. For the above-mentioned automatic water washing and dehydrating device, the dehydration mechanism includes a horizontally arranged dehydration cylinder, and the dehydration cylinder is penetrated to facilitate the rotation of the dehydration cylinder. Rotating shaft, the interior of the rotating shaft is hollow, one end of the rotating shaft is closed, the other end of the rotating shaft is provided with a water outlet and a vacuum port, the vacuum port is connected with a vacuum device, and the rotating shaft in the dehydration cylinder is provided with a water inlet. and vacuum openings.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,对于以上所述的自动水洗脱水装置,所述脱水筒外裹设有用于滤水的滤布,脱水筒的周向设置有若干与滤布配合的滤水孔。The technical problem to be solved by the utility model can also be further realized through the following technical solutions. For the above-mentioned automatic water washing and dewatering device, the dehydration cylinder is wrapped with a filter cloth for water filtration, and the circumferential setting of the dehydration cylinder There are some water filter holes matched with the filter cloth.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,对于以上所述的自动水洗脱水装置,所述抽真空装置包括真空泵,真空泵通过抽真空管与抽真空口连通。The technical problem to be solved by the utility model can be further realized through the following technical solutions. For the above-mentioned automatic water washing and dehydrating device, the vacuum pumping device includes a vacuum pump, and the vacuum pump communicates with the vacuum pumping port through a vacuum pumping tube.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,对于以上所述的自动水洗脱水装置,所述脱水机构还包括便于延长物料在脱水筒处停留时间的挡料板,挡料板倾斜安装在脱水筒的侧部。The technical problems to be solved by the utility model can be further realized through the following technical solutions. For the above-mentioned automatic water washing and dehydrating device, the dehydration mechanism also includes a material retaining plate for prolonging the residence time of the material at the dewatering cylinder. The material plate is obliquely installed on the side of the dehydration cylinder.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,对于以上所述的自动水洗脱水装置,所述搅拌机构包括设置在进料斗内的搅拌桨和驱动搅拌桨转动的驱动电机。The technical problem to be solved by the utility model can also be further realized by the following technical solutions. For the above-mentioned automatic water washing and dehydrating device, the stirring mechanism includes a stirring paddle arranged in the feeding hopper and a drive for driving the stirring paddle to rotate. motor.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,对于以上所述的自动水洗脱水装置,所述进料斗上还设置有溢流口,溢流口的高度不高于上料筒上最高处的进水口的高度。The technical problem to be solved by the utility model can also be further realized through the following technical solutions. For the above-mentioned automatic water washing and dehydrating device, an overflow port is also provided on the feeding hopper, and the height of the overflow port is not higher than The height of the highest water inlet on the upper barrel.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,对于以上所述的自动水洗脱水装置,所述进水口处均安装有布水器,布水器外接供水管道。The technical problem to be solved by the utility model can be further realized through the following technical solutions. For the above-mentioned automatic water washing and dewatering device, the water distributor is installed at the water inlet, and the water distributor is externally connected to the water supply pipeline.
本实用新型所要解决的技术问题还可以通过以下的技术方案来进一步实现,对于以上所述的自动水洗脱水装置,所述上料筒与水平方向形成的夹角的角度为30°-60°。The technical problem to be solved by the utility model can be further realized by the following technical solutions. For the above-mentioned automatic water washing and dehydrating device, the angle formed by the upper material cylinder and the horizontal direction is 30°-60°.
与现有技术相比,本实用新型通过对进料斗进行不断进料,通过进水口对上料筒进行不断供水,物料在上料绞龙的作用下,由下至上输送,由进水口供入的水在重力作用下在上料筒内由上至下流动,对物料进行反向冲洗,同时,在水流至进料斗后, 由搅拌机构进行不断搅拌,对新送入进料斗的物料进行清洗,大大提高了水的利用率;其次,水洗过后的物料由出料口输出,经脱水机构进行脱水,有效除去物料上沾有的水分,便于物料的后续处理。该装置设计合理、简单实用,能够同时在物料的进料和出料过程中对物料进行水洗,大大提高了物料的清洗效率,降低了用水量,保证了物料的清洗效果。Compared with the prior art, the utility model continuously feeds the feeding hopper and continuously supplies water to the feeding cylinder through the water inlet. The incoming water flows from top to bottom in the upper material barrel under the action of gravity, and the material is reversely flushed. The material is washed, which greatly improves the utilization rate of water; secondly, the washed material is output from the discharge port, and dehydrated by the dehydration mechanism, which effectively removes the moisture on the material and facilitates the subsequent processing of the material. The design of the device is reasonable, simple and practical, and it can wash the material with water during the feeding and discharging process of the material at the same time, which greatly improves the cleaning efficiency of the material, reduces the water consumption, and ensures the cleaning effect of the material.
附图说明Description of drawings
图1为本实用新型的一种结构示意图。Fig. 1 is a kind of structural representation of the utility model.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the utility model clearer, the technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings of the utility model. Obviously, the described embodiments are Some embodiments of the utility model, but not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
参照图1,一种自动水洗脱水装置,该装置包括上料机构,上料机构包括倾斜设置的上料筒1,上料筒1内设置有用于将物料由下至上输送的上料绞龙2,上料筒1的下端设置有进料口,进料口的上方设置有进料斗3,进料斗3上安装有搅拌机构,进料斗3的下斗口与进料口连通;所述上料筒1的上端设置有出料口,出料口与进料口之间的上料筒1上依次设置有若干进水口7,出料口的下方还设置有用于对物料进行脱水处理的脱水机构。出料口侧的上料筒1上还安装有用于驱动上料绞龙2转动将物料向上输送的上料电机6;进料斗3的下斗口从进料口插入上料筒1,用密封圈密封连接,防止物料和水外泄;使用时,只需不断向进料斗3内输送物料,同时通过进水口7向上料筒1内不断供水,然后开启上料绞龙2,搅拌机构和脱水机构,该装置即可自动运行,进行连续洗料;物料从进料斗3进入, 从下至上,然后进入上料筒1内从下至上移动,冲洗水从进水口7进入上料筒1,由上至下移动,再由下至上进入进料斗3内,使得新进入进料斗3内的物料先进行预清洗,由搅拌机构搅拌提高清洗效果,然后在出料的过程中再有新进入上料筒1的水进行再冲洗,有效提高了冲洗水的利用率,大大减少了用水量;最后,清洗过后的物料经过脱水机构进行脱水处理,便于后续工序;脱水机构产生的废水与进料斗3溢流出的废水可通过废水收集管引流至废水收集槽,进行集中处理,同时也可以对废水中存留的物料残渣进行回收,避免物料的浪费。With reference to Fig. 1, a kind of automatic water washing and dehydrating device, this device comprises feeding mechanism, and feeding mechanism comprises the feeding cylinder 1 that is arranged inclinedly, is provided with the feeding auger 2 that is used for conveying material from bottom to top in the feeding cylinder 1 , the lower end of the upper material barrel 1 is provided with a feed inlet, the top of the feed inlet is provided with a feed hopper 3, a stirring mechanism is installed on the feed hopper 3, and the lower bucket mouth of the feed hopper 3 communicates with the feed inlet; The upper end of the above material cylinder 1 is provided with a discharge port, and several water inlets 7 are arranged on the upper material cylinder 1 between the discharge port and the feed port in turn, and a water inlet 7 is provided below the discharge port for dehydrating the material. dehydration mechanism. The feeding cylinder 1 on the side of the discharge port is also equipped with a feeding motor 6 for driving the feeding auger 2 to rotate the material upward; The sealing ring seals the connection to prevent the material and water from leaking out; when in use, it is only necessary to continuously convey the material into the feeding hopper 3, and at the same time supply water continuously to the upper material barrel 1 through the water inlet 7, and then open the feeding auger 2, and the stirring mechanism And dehydration mechanism, the device can automatically run, for continuous washing; the material enters from the feeding hopper 3, from bottom to top, and then enters the upper material cylinder 1 and moves from bottom to top, and the flushing water enters the upper material cylinder from the water inlet 7 1. Move from top to bottom, and then enter the feed hopper 3 from bottom to top, so that the newly entered materials in the feed hopper 3 are pre-cleaned first, stirred by the stirring mechanism to improve the cleaning effect, and then re-cleaned during the discharge process There is water newly entering the upper barrel 1 for re-rinsing, which effectively improves the utilization rate of the rinsing water and greatly reduces the water consumption; finally, the cleaned materials are dehydrated by the dehydration mechanism to facilitate subsequent processes; the waste water generated by the dehydration mechanism The waste water overflowing from the feed hopper 3 can be drained to the waste water collection tank through the waste water collection pipe for centralized treatment, and at the same time, the material residues retained in the waste water can also be recovered to avoid waste of materials.
所述脱水机构包括横向设置的脱水筒9,脱水筒9内贯穿有便于脱水筒9转动的旋转轴10,旋转轴10的内部中空,旋转轴10的一端封闭,旋转轴10的另一端设置有出水口12和抽真空口11,抽真空口11连通有抽真空装置,脱水筒9内的旋转轴10上设置有用于进水和抽真空的开孔。抽真空口11设置在出水口12的上方;所述脱水机构还包括便于旋转轴10安装的支撑架,旋转轴10的两端安装在支撑架上,脱水筒9通过轴承和轴承座安装在旋转轴10上,脱水筒9的侧部安装有旋转齿轮,支撑架上安装有用于驱动旋转齿轮带动脱水筒9转动的旋转电机;抽真空装置通过抽真空口11对脱水筒进行抽真空,将落到脱水筒9上的物料上的水分吸入脱水筒9内,水汇集后从开孔进入旋转轴10,从出水口12流出,便于进行集中处理;脱水筒9的下方还设置有用于将脱水后的物料进行收集的收集槽,便于一起将物料送入烘干装置进行烘干处理。Described dehydration mechanism comprises the dehydration cylinder 9 that is arranged horizontally, is penetrated in the dehydration cylinder 9 and is convenient to the rotation shaft 10 of dehydration cylinder 9 rotation, and the interior of rotation shaft 10 is hollow, and one end of rotation shaft 10 is closed, and the other end of rotation shaft 10 is provided with The water outlet 12 and the vacuum port 11 are connected with a vacuum device, and the rotating shaft 10 in the dehydration cylinder 9 is provided with openings for water inlet and vacuum. The vacuum port 11 is arranged above the water outlet 12; the dehydration mechanism also includes a support frame that is convenient for the installation of the rotating shaft 10, and the two ends of the rotating shaft 10 are installed on the support frame, and the dehydration cylinder 9 is installed on the rotating shaft through a bearing and a bearing seat. On the shaft 10, a rotating gear is installed on the side of the dehydrating cylinder 9, and a rotating motor for driving the rotating gear to drive the dehydrating cylinder 9 is installed on the support frame; The moisture on the material on the dehydration cylinder 9 is sucked into the dehydration cylinder 9, and after the water is collected, it enters the rotating shaft 10 from the opening and flows out from the water outlet 12, which is convenient for centralized treatment; The collection tank for collecting the materials is convenient for sending the materials into the drying device for drying treatment.
所述脱水筒9外裹设有用于滤水的滤布,脱水筒9的周向设置有若干与滤布配合的滤水孔。滤布用于过滤物料,物料上的水可以透过滤布、滤水孔进入脱水筒9内,通过滤布的过滤实现物料与水的分离。The dewatering cylinder 9 is wrapped with a filter cloth for water filtration, and the circumference of the dehydration cylinder 9 is provided with a number of water filtering holes matched with the filter cloth. The filter cloth is used to filter the material, and the water on the material can enter the dehydration cylinder 9 through the filter cloth and the water filter hole, and the separation of the material and the water is realized by the filtration of the filter cloth.
所述抽真空装置包括真空泵,真空泵通过抽真空管与抽真空口11连通,真空泵上还连接有真空表,用于检测脱水筒内的真空度;真空泵通过抽真空口11对脱水筒9进行抽真空,使得脱水筒9外部的空气向脱水筒9内部抽动,从而将落到脱水筒9处的物料上的水进行抽动,使得物料上的水与物料分离,进而脱水筒9内,达到物料的脱水处理。Described vacuum device comprises vacuum pump, and vacuum pump communicates with vacuum port 11 through vacuum tube, is also connected with vacuum meter on the vacuum pump, is used for detecting the vacuum degree in the dehydration cylinder; Vacuum pump carries out vacuum to dehydration cylinder 9 through vacuum port 11 , so that the air outside the dehydration cylinder 9 twitches to the inside of the dehydration cylinder 9, so that the water falling on the material at the dehydration cylinder 9 is twitched, so that the water on the material is separated from the material, and then in the dehydration cylinder 9, the dehydration of the material is achieved. deal with.
所述脱水机构还包括便于延长物料在脱水筒9处停留时间的挡料板,挡料板倾斜安装在脱水筒9的侧部。挡料板从侧部防止物料落到脱水筒9上后向周围蹦溅,使得落到脱水筒9上物料沿着脱水筒9与挡料板之间的间隙落下,延长物料与脱水筒9的接触时间,使得脱水筒9可以对物料进行更好的脱水。The dehydration mechanism also includes a baffle plate for prolonging the residence time of the material in the dewatering cylinder 9 , and the material baffle plate is installed obliquely on the side of the dewatering cylinder 9 . The baffle plate prevents the material from falling onto the dewatering cylinder 9 from the side and then splashes around, so that the material falling on the dewatering cylinder 9 falls along the gap between the dewatering cylinder 9 and the baffle plate, prolonging the contact between the material and the dehydrating cylinder 9 time, so that the dewatering cylinder 9 can dehydrate the material better.
所述搅拌机构包括设置在进料斗3内的搅拌桨4和驱动搅拌桨4转动的驱动电机5。搅拌桨4竖向安装在驱动电机5的输出端,驱动电机5通过支架安装在进料斗3的上方,用于驱动搅拌桨4转动,使得进料斗3内的水与物料充分转动、混合,对物料进行清洗。The stirring mechanism includes a stirring paddle 4 arranged in the feed hopper 3 and a driving motor 5 for driving the stirring paddle 4 to rotate. The stirring paddle 4 is vertically installed on the output end of the driving motor 5, and the driving motor 5 is installed above the feeding hopper 3 through a bracket to drive the stirring paddle 4 to rotate, so that the water and the material in the feeding hopper 3 are fully rotated and mixed. , to clean the material.
所述进料斗3上还设置有溢流口8,溢流口8的高度不高于上料筒1上最高处的进水口7的高度,便于从上料筒1内进入的水可以汇集到进料斗3内,在对进料斗3内的物料进行清洗后,从溢流口8流出,从而外部不断供水,水不断从溢流口8流出,形成动态平衡。The feed hopper 3 is also provided with an overflow port 8, the height of the overflow port 8 is not higher than the height of the highest water inlet 7 on the upper material cylinder 1, so that the water entering from the upper material cylinder 1 can be collected Into the feed hopper 3, after the material in the feed hopper 3 is cleaned, it flows out from the overflow port 8, so that the external water is continuously supplied, and the water continuously flows out from the overflow port 8 to form a dynamic balance.
所述进水口7处均安装有布水器,布水器外接供水管道。供水管道为布水器供水,布水器用于将外部的供水尽量大范围的输入上料筒1内,便于与物料充分接触,对物料进行完全冲洗。Water distributors are installed at 7 places of the water inlets, and the water distributors are externally connected to water supply pipes. The water supply pipe supplies water to the water distributor, and the water distributor is used to input the external water supply into the feeding cylinder 1 as wide as possible, so as to facilitate full contact with the material and completely flush the material.
所述上料筒1与水平方向形成的夹角的角度为30°-60°。优选的,所述上料筒1与水平方向形成的夹角的角度为45°,使得从进水口7处输入的水在上料筒1内向下流的速度不快也不慢,既能够对物料进行冲洗,也不妨碍物料上行和外部水源的持续输入。The angle formed by the upper barrel 1 and the horizontal direction is 30°-60°. Preferably, the included angle formed by the upper material cylinder 1 and the horizontal direction is 45°, so that the water input from the water inlet 7 flows down in the upper material cylinder 1 at a speed neither fast nor slow, so that the materials can be Flushing does not hinder the continuous input of materials and external water sources.
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| CN109365372A (en) * | 2018-12-03 | 2019-02-22 | 连云港龙塔研磨材料有限公司 | Automatic water dehydration device |
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