CN209217139U - Lithium battery replaces lead-acid battery intelligence BMS framework - Google Patents

Lithium battery replaces lead-acid battery intelligence BMS framework Download PDF

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Publication number
CN209217139U
CN209217139U CN201821483286.3U CN201821483286U CN209217139U CN 209217139 U CN209217139 U CN 209217139U CN 201821483286 U CN201821483286 U CN 201821483286U CN 209217139 U CN209217139 U CN 209217139U
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China
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electricity
unit
battery
switch
processing unit
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Withdrawn - After Issue
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CN201821483286.3U
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Chinese (zh)
Inventor
王强
王宏力
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Zhong Sheng Wu Lian (tianjin) Technology Co Ltd
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Zhong Sheng Wu Lian (tianjin) Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Secondary Cells (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The utility model discloses a kind of lithium battery replacement lead-acid battery intelligence BMS framework, including center processing unit, and acquisition device, starting and the electricity display unit, the electricity conversion unit that are bi-directionally connected respectively with center processing unit;The acquisition unit is acquired and handles to battery assembly module voltage, electric current, temperature, the insulation parameter of battery pack, uploads to center processing unit;The starting and electricity display unit are equipped with auxiliary switch, for controlling the closure and disconnection of the switch unit of battery pack;The electricity conversion unit receives vehicle and shows correct charge value;The switch that the switch unit of the battery pack uses is relay switch.The utility model more adapts to the working condition of electrical energy demands end high load capacity high current, and guarantees low-power consumption, safe and stable operation;A kind of method of electricity display conversion is provided, electricity can correctly be shown after the electrical energy demands end replacement lithium battery to realize original device lead-acid battery.

Description

Lithium battery replaces lead-acid battery intelligence BMS framework
Technical field
The utility model relates to lithium battery security protection technology fields, and in particular to a kind of electrical energy demands end (such as it is electronic Fork truck, AGV, etc.) replace lead-acid battery with lithium battery when lithium battery discharge capability promoted and the device that correctly shows of electricity.
Background technique
Lead-acid battery due to Development Technology maturation, performance stablize, it is highly-safe, be widely used as electrical energy demands end (such as electricity Electrical forklift, AGV, etc.) power source.However, due in lead-acid battery production process or discarded post-processing is improper be easy to cause The pollution of environment, after the existing lead-acid battery in electrical energy demands end reaches the service life, with energy density is higher, free of contamination lithium battery is replaced Become mainstream.
And traditional alternative mainly uses lithium battery group to draw positive and negative anodes at the battery pack of close voltage and be used for charge and discharge Electricity, due to consideration that long-term stand-by power consumption problem, inside carries out overcurrent protection using MOS, without using resistance to electric current higher Relay reduces the discharge capability of battery pack.In addition, electricity display needs additional external after the battery pack of replacement lithium battery Instrument shows that the instrument at original electrical energy demands end cannot normally show electricity.These are all to carry out lithium battery replacement lead-acid battery When urgent need to resolve the problem of.
Utility model content
In view of this, the utility model proposes a kind of lithium batteries to replace lead-acid battery intelligence BMS framework, more adaptation electric energy is needed The working condition of end high load capacity high current is sought, and guarantees low-power consumption, safe and stable operation;A kind of display conversion of electricity is provided Method, with realize original device lead-acid battery electrical energy demands end replacement lithium battery after electricity can correctly show.
In order to achieve the above objectives, the technical solution of the utility model is achieved in that
A kind of lithium battery replaces lead-acid battery intelligence BMS framework, including center processing unit, and respectively with center processing Acquisition device, starting and electricity display unit that unit is bi-directionally connected, electricity conversion unit;The acquisition unit is to battery pack Battery assembly module voltage, electric current, temperature, insulation parameter are acquired and handle, and upload to center processing unit and do data processing; The starting and electricity display unit are equipped with auxiliary switch, for controlling the closure and disconnection of the switch unit of battery pack;It is described Electricity conversion unit is used to lithium battery magnitude being converted to the format that the lead-acid battery communications protocol original with vehicle matches, D/A output is carried out, CAN message is formed, then communicate with vehicle, to make vehicle receive and show correct charge value;The electricity The switch that the switch unit of Chi Bao uses is relay switch.
Further, the acquisition device acquires the voltage and temperature of the every string battery of battery pack by AFE(analog front end), passes through Data communication sends center processing unit to, acquires battery pack total current by current collection circuit, is transmitted by data communication To center processing unit.
Further, the starting and electricity display unit are supplied to center by switch button device by external trigger One enabling signal of processing unit is to wake up and start;The processing result of the grade of electricity is sent by center processing unit again To show electricity.
Further, the electricity conversion unit includes communication unit (C04), low-power consumption power supply unit (C03), at center Manage unit (C02), acquisition device (C01);It is responsible for being communicated with BMS battery management system by communication unit (C04), low-power consumption Power supply unit (C03) is responsible for power supply, and acquisition device (C01) is responsible for acquisition battery pack current and calculates SOC, and result is transferred to center Processing unit (C02), processing show that the respective value of electric quantity of lithium battery and plumbic acid electricity is supplied to BMS battery management system and vehicle Display.
Compared with the existing technology, the utility model has the advantage that
(1) common switch mosfet is replaced with relay switch by the utility model, can control greatly using relay The advantages that electric current, ensure that the power supply that battery pack is more stable, safe, while in order to overcome relay switch to have follow current conducting The problem of, an auxiliary switch has been added, when the starting of electrical energy demands end, has manually pressed auxiliary switch, single-chip microcontroller detects out Conducting is closed, to control the open and close of relay switch, ensures that the low-power consumption of battery protection management system in this way Characteristic;
(2) lithium battery magnitude is converted to the lead original with electri forklift by electricity conversion unit by the utility model The format that sour battery communications protocol matches, to make electrical energy demands termination by correct charge value.It ensure that electrical energy demands Correctly electricity is shown after the lithium battery replacement lead-acid battery of end.
Detailed description of the invention
Fig. 1 is the configuration diagram of the utility model embodiment;
Fig. 2 is the acquisition device structural schematic diagram of the utility model embodiment;
Fig. 3 is the starting and electricity display cell structure schematic diagram of the utility model embodiment;
Fig. 4 is the electricity conversion cellular construction schematic diagram of the utility model embodiment.
Specific embodiment
It should be noted that in the absence of conflict, the feature in the embodiments of the present invention and embodiment can To be combined with each other.
The utility model is described in detail below in conjunction with attached drawing.
The technical problem to be solved by the utility model is to provide a kind of electrical energy demands end (such as electri forklift, AGV, Deng) on lithium battery replacement lead-acid battery when guard method, more adaptation electrical energy demands end (such as electri forklift, AGV, etc.) is high negative The working condition of lotus high current, and guarantee low-power consumption, safe and stable operation;A kind of method of electricity display conversion is provided, with reality Electricity can correctly be shown after electrical energy demands end (such as electri forklift, AGV, etc.) replacement lithium battery of existing original device lead-acid battery Show.
Due to needing battery pack offer to continue big electricity when electrical energy demands end (such as electri forklift, AGV, etc.) high load capacity work Stream, and when traditional lithium battery replacement lead-acid battery, it is all to use multiple MOSFET as switch, the utility model opens MOSFET The advantages that pass replaces with relay switch, can control high current using relay ensure that the confession that battery pack is more stable, safe Electricity.However traditional li-ion cell protection management system is that relay is opened without the main reason for relay switch with switch mosfet There is a follow current conducting in pass, and (such as electri forklift, AGV, etc.) is in shutdown status for a long time if electrical energy demands end in this way, after Electric switch can continue the consumption battery pack energy, lead to the feed of battery pack, or even damage.The utility model added one it is auxiliary Switching device is helped, when electrical energy demands end (such as electri forklift, AGV, etc.) starting, manually presses lower switch, single-chip microcontroller detects Switch conduction ensures that the low-power consumption of battery protection management system is special to control the open and close of relay in this way Property.
After electrical energy demands end (such as electri forklift, AGV, etc.) lithium battery replacement lead-acid battery, due to lithium battery and plumbic acid The characteristic curve of battery is different, so their electricity statistical method also can be different, leads to electrical energy demands end (such as electric fork Vehicle, AGV, etc.) it cannot correctly show battery capacity.The utility model is after algorithm calculates SOC, by converting electricity in BMS Module is measured, charge value is converted into the communications protocol original with electri forklift and is matched, carries out D/A output, forms CAN message, It is communicated again with vehicle, so that electri forklift be made to receive correct charge value.Ensure that electrical energy demands end (such as electri forklift, AGV, etc.) lithium battery replacement lead-acid battery after correctly electricity show.
As shown in Figure 1, describing the framework of the utility model intelligence BMS detection:
Intelligent BMSB01 is powered by low-power consumption power supply unit A03, by acquisition device A01 to battery assembly module A06 voltage, Electric current, temperature after insulation parameter is acquired and handles, upload to center processing unit A02.
When the machine equipment A08 that charges is linked into battery PACKB02, and open starting and electricity display unit A11 intelligence BMSB01 carries out charging operations, charging current is arranged, intelligent BMSB01 control switch unit A05, which is turned on the switch, to charge.
Charging times in charging process, failure, the data such as alarm and duration are by the center processing inside intelligent BMSB01 Unit A02 is completed after charging complete by starting and electricity display unit A11 display.
After the enabled instruction of battery PACKB02 response control unit for vehicle A09, starting and electricity display unit are opened A11 intelligence BMSB01 control switch unit A05 is turned on the switch.Vehicle enters operating mode, and electrical energy demands end during which is such as electric Electrical forklift, AGV, etc. operation durations, standby time, operating time run milimeter number, the data such as battery level information all pass through intelligence Center processing unit A02 inside energy BMSB01 is sent to electricity conversion unit A10, and being sent to, electrical energy demands end is such as electronic Fork truck, AGV, etc. control units and display unit A09, show real time electrical quantity and all data.Do data processing and alarm in inside Logout.
Handle the process of alarm condition: when intelligent BMSB01 detects that overcurrent occurs for battery PACKB02, Insulation monitoring is abnormal When, control switch unit A05 is turned off the switch.Data processing and report are done inside center processing unit A02 inside intelligent BMSB01 Alert logout.
Wherein, as shown in Fig. 2, acquisition device A01 acquires the voltage and temperature of the every string battery of battery pack by AFE(analog front end) E01 Degree, sends center processing unit A02 to by data communication.Battery pack total current is acquired by current collection circuit E02, is passed through Data communication sends center processing unit A02 to.Reach collection voltages, electric current, the function of temperature.
As shown in figure 3, starting and electricity display unit A03, are in being supplied to by switch button device by external trigger Mono- enabling signal of heart processing unit A02, achievees the purpose that wake-up and starting.Again by center processing unit A02 electricity The processing result of grade is sent to switch button dress display device and achievees the purpose that show electricity.
As shown in figure 4, electricity conversion unit A04 is to be responsible for being led to BMS battery management system by communication unit C04 Letter, low-power consumption power supply unit C03 are responsible for power supply, and acquisition device, which is responsible for acquiring battery pack current, calculates SOC, and result is transferred to Heart processing unit C02 show that the respective value of electric quantity of lithium battery and plumbic acid electricity is supplied to BMS battery management system and vehicle is shown Device.Being achieved the purpose that by internal reasonable conversion can be with the original lead-acid system of seamless interfacing.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model Protection scope within.

Claims (4)

1. a kind of lithium battery replaces lead-acid battery intelligence BMS framework, which is characterized in that including center processing unit, and respectively Acquisition device, starting and electricity display unit, the electricity conversion unit being bi-directionally connected with center processing unit;The acquisition device Battery assembly module voltage, electric current, temperature, the insulation parameter of battery pack are acquired and are handled, center processing unit is uploaded to; The starting and electricity display unit are equipped with auxiliary switch, for controlling the closure and disconnection of the switch unit of battery pack;It is described Electricity conversion unit is used to lithium battery magnitude being converted to the format that the lead-acid battery communications protocol original with vehicle matches, D/A output is carried out, CAN message is formed, then communicate with vehicle, to make vehicle receive and show correct charge value;The electricity The switch that the switch unit of Chi Bao uses is relay switch.
2. framework according to claim 1, which is characterized in that the acquisition device is every by AFE(analog front end) acquisition battery pack The voltage and temperature of string battery, send center processing unit to by data communication, acquire battery pack by current collection circuit Total current sends center processing unit to by data communication.
3. framework according to claim 1, which is characterized in that the starting and electricity display unit are by switch button device By external trigger, one enabling signal of center processing unit is supplied to wake up and start;Pass through center processing unit handle again The processing result of the grade of electricity is sent to show electricity.
4. framework according to claim 1, which is characterized in that the electricity conversion unit includes communication unit (C04), low Power consumption power supply unit (C03), center processing unit (C02), acquisition device (C01);It is responsible for and BMS electricity by communication unit (C04) Pond management system is communicated, and low-power consumption power supply unit (C03) is responsible for power supply, and acquisition device (C01) is responsible for acquisition battery pack electricity Result is transferred to center processing unit (C02) by stream calculation SOC, and processing obtains the respective value of electric quantity of lithium battery and plumbic acid electricity It is supplied to BMS battery management system and vehicle display.
CN201821483286.3U 2018-09-11 2018-09-11 Lithium battery replaces lead-acid battery intelligence BMS framework Withdrawn - After Issue CN209217139U (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109273783A (en) * 2018-09-11 2019-01-25 众声物联(天津)科技有限公司 Lithium battery replaces lead-acid battery intelligence BMS framework and application method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109273783A (en) * 2018-09-11 2019-01-25 众声物联(天津)科技有限公司 Lithium battery replaces lead-acid battery intelligence BMS framework and application method
CN109273783B (en) * 2018-09-11 2024-01-02 众声物联(天津)科技有限公司 Intelligent BMS (battery management system) framework for replacing lead-acid battery with lithium battery and using method

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