CN209209077U - A kind of jolt ramming feeding device - Google Patents

A kind of jolt ramming feeding device Download PDF

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Publication number
CN209209077U
CN209209077U CN201821987068.3U CN201821987068U CN209209077U CN 209209077 U CN209209077 U CN 209209077U CN 201821987068 U CN201821987068 U CN 201821987068U CN 209209077 U CN209209077 U CN 209209077U
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component
charging
jolt ramming
dust
feeding device
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CN201821987068.3U
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郑雪建
杨春生
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Beijing Tianli Process Technology Co Ltd
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Beijing Tianli Process Technology Co Ltd
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Abstract

The utility model provides a kind of jolt ramming feeding device, including material storage mechanism, feeder, vibrating mechanism and charging ladle, the material storage mechanism includes storage silo, the storage silo is provided with feeding port and storage bin discharge port external, the feeder includes feed component, the feed component includes barrel, screw rod and screw driver, and barrel feed inlet is provided on the barrel, and the barrel feed inlet is connected with storage bin discharge port external;Impeller is provided on the screw rod, the screw rod is located in barrel, and connect with screw driver;The vibrating mechanism includes vibrating head and first motor, and the vibrating mechanism is located above charging ladle, and the charging ladle is located at the discharge port of feeder.Material in storage silo is transferred in charging ladle by the feeder, and the vibrating mechanism is vented the material jolt ramming in charging ladle, accelerates charging process, realizes the high efficiency of charging ladle charging.

Description

A kind of jolt ramming feeding device
Technical field:
The utility model relates to charging apparatus field more particularly to a kind of jolt ramming feeding devices.
Background technique:
At present when dispensing powder material, due to powder material lighter in weight itself, during filling, meeting in powder material Many air are incorporated, cause material itself more fluffy, so that the volume of material of equivalent weight becomes larger, heap density becomes smaller, thus Influence the actual weight of load of charging ladle.In the prior art, it by the way that charging ladle is stood a period of time, is leaned on certainly to the air in material The shortcomings that body weight naturally drains, then manually feed supplement, this method is that consuming time is long, low efficiency, and gas flow discharge is limited, It is rarely employed substantially at present;Now, most of to use oscillatory type or inserted, oscillatory type is the vibration by platform or vibrating head It moves to drive the material in charging ladle also with its vibration, so that the gas in material is forced discharge, then manually feed supplement, but this The effect is unsatisfactory for method, manual handling, large labor intensity, is not easy to realize automation, or even fugitive dust is larger when vibration, seriously Affect the health of worker and the environment on periphery.
Therefore, this field need it is a kind of efficiently, the jolt ramming feeding device of environmental protection, with reduce dust pollution, reduce manually at Originally, working efficiency is improved.
In view of this, proposing the utility model.
Utility model content:
The purpose of this utility model is to provide a kind of jolt ramming feeding devices efficiently, environmentally friendly, to solve existing charging dress It is big to set the dust discharge amount when vibration empties material air, the technical issues of high labor cost, low efficiency.
Specifically, the utility model provides a kind of jolt ramming feeding device, including material storage mechanism, feeder, bobbing machine Structure and charging ladle, the material storage mechanism include storage silo, and the storage silo is provided with feeding port and storage bin discharge port external, described to give Expect that mechanism includes feed component, the feed component includes barrel, screw rod and screw driver, is provided with barrel on the barrel Feed inlet, the barrel feed inlet are connected with storage bin discharge port external;Impeller is provided on the screw rod, the screw rod is located at spiral shell In cylinder, and it is connect with screw driver;The vibrating mechanism includes vibrating head and first motor, and the vibrating mechanism is located at charging Bucket top, the charging ladle are located at the discharge port of feeder.
Using the above scheme, the material in storage silo is transferred in charging ladle by the feeder, the vibrating mechanism To the material jolt ramming exhaust in charging ladle, accelerates charging process, realize the high efficiency of charging ladle charging.
Further, the feeder further includes sealing and dustproof component, the sealing and dustproof component connection feed component, and Charging ladle can be sealed, the sealing and dustproof component includes dust cap and sealing clamp, and the dust cap is provided with dust-proof Feed inlet and vibrating head through hole, the dust-proof feed inlet are connect with feeder, and the vibrating head passes through from the vibrating head Pass through in hole, the sealing clamp is located at dust cap bottom end, and the sealing clamp can improve the sealing of the sealing and dustproof component Effect.The sealing clamp is sealed charging ladle in charging process, and material enters in dust cap from dust-proof feed inlet, then turns It moves on in charging ladle, the vibrating head, by being deep into charging ladle, completes jolt ramming exhaust process from vibrating head through hole.
Using the above scheme, in charging process, the sealing and dustproof component is separately connected the real component of pumping and charging ladle, can be right Charging process is sealed, and prevents dust pollution;The sealing and dustproof modular construction is reasonable, had not only guaranteed leakproofness but also had been conducive to vibrate The use of stick.
Further, pressing plate moving assembly is set on the dust cap, and the pressing plate moving assembly and the sealing clamp connect It connects, the pressing plate moving assembly energy band dynamic sealing pressing plate is moved up and down in dust cap side wall.
Using the above scheme, the sealing and dustproof component is suitable for the charging ladle of different height, and is able to achieve and charging ladle Close contact.
Preferably, the dust cap includes cap cylinder and cap, and the cap cylinder is provided with dust-proof feed inlet, the cap setting There is vibrating head through hole, the cap cylinder is detachably connected with cap.
Using the above scheme, it is detachably connected by the cap cylinder with cap, so that the dust cap top is opened, be conducive to Adjust the position of vibrating head through hole;If blocking occur facilitates inspection and dredging.
Further, the sealing clamp bottom end is provided with gasket, and the gasket uses elastic material, the elasticity material Matter can be one of PPE, TPO, TPV, TPE, TOE, SBS, natural rubber, butadiene rubber.
Using the above scheme, the gasket can protect charging ladle not to be mechanically damaged because of the pressure of sealing clamp, and Better ensure that airtightness.
Further, the outer of the sealing clamp is additionally provided with transparent dust-proof plate, and the transparent dust-proof plate surrounds tubular.
Using above-mentioned hair, leakproofness can be better ensured that, and can check sealing situation.
Further, the jolt ramming feeding device further includes power supply, and the power supply is that the electricity consumption of the jolt ramming feeding device is set Available electricity.
Preferably, the jolt ramming feeding device further includes control system, and the control system includes master controller, the master Controller and power supply, screw driver, first motor, pressing plate moving assembly are electrically connected, and the master controller can be to the spiral shell Bar driver, first motor, pressing plate moving assembly are controlled.It is furthermore preferred that the control system further includes control panel, institute It states control panel and the master controller is electrically connected, instructed for master controller input control.
Using the above scheme, can process preferably to the jolt ramming feeding device carry out automation control.
Further, weighing sensor is provided in the storage silo, the weighing sensor is provided with multiple, the weighing Sensor and the electronic connection of master controller can weigh to material in storage bin discharge port external effluent material and storehouse, and will test As a result master controller is passed to.
Using the above scheme, the master controller can monitor storage bin discharge port external according to the testing result of weighing sensor Inventory is discharged, charge is controlled, realizes charging automation;Material total amount in storage silo can also be monitored, is reminded in time Operator feeds intake into storage silo.
Further, the jolt ramming feeding device further includes batch charging mechanism, and the batch charging mechanism includes feeding intake bracket and to feed intake Cone bucket, the cone bucket that feeds intake are connected with the feeding port of the storage silo, and the bracket that feeds intake is set to above the cone bucket that feeds intake, institute It states and is provided with Dustproof clip in the cone bucket that feeds intake.When launching material to storage silo, material bag, which is placed in, to feed intake on bracket, material bag Opening is fixed on by Dustproof clip to feed intake in cone bucket.
Using the above scheme, the setting of the bracket that feeds intake is conducive to the Flow of Goods and Materials in material bag, and the Dustproof clip is set It sets and is conducive to fixed material bag mouth, put only dust pollution.
Further, the jolt ramming feeding device further includes Zhu Liu mechanism, and the Zhu Liu mechanism includes that paddle type mill helps stream component Stream component is helped with oscillatory type, the Zhu Liu mechanism and master controller are electrically connected, and main controller is controlled;The paddle type mill Stream component setting is helped to feed intake on bracket described, the paddle type mill helps stream component to accelerate by the material being compacted in hammering material bag Flow of Goods and Materials;The oscillatory type helps stream component to be arranged on the bulkhead of storage silo, and the oscillatory type helps stream component to deposit by vibration The bulkhead of warehouse prevents material sticks and material on bulkhead from building bridge.
Using the above scheme, accelerate material bag Flow of Goods and Materials process into feed intake process and the storage silo of storage silo, improve Working efficiency.
Further, the jolt ramming feeding device further includes dedusting mechanism, and the dedusting mechanism includes dedusting interface, dust removing tube The position for being also easy to produce dust is arranged in road and filtration dust catcher, the dedusting interface, including is not limited to be arranged in the throwing Expect on cone bucket, storage silo, dust cap and sealing clamp;The cleaning shaft connects the dedusting interface and filtration dust catcher; The dust of dedusting interface is extracted filtering using centrifugal blower by the filtration dust catcher, and the dust for reducing dedusting interface flies It raises, and cleaning of off-gas.
Preferably, the filtration dust catcher is pulse filter deduster, and the pulse filter deduster includes fixed When blowback component.
Using the above scheme, the timing blowback component can purge the dust being adsorbed on filter core, and filter core is avoided to block.
Further, the dedusting mechanism further includes cyclone separator, and the cyclone separator is connected to by cleaning shaft Between dedusting interface and filtration dust catcher, the cyclone separator is located at the top of storage silo, the bottom of the cyclone separator End is connected by cleaning shaft with storage silo.
Using the above scheme, cyclone separator can be using the dust in centrifugal force separate air-flow, and dust is recycled to and is deposited Warehouse efficiently uses raw material, reduces waste, moreover it is possible to extend the service life of filtration dust catcher, reduce filter core obstruction.
Further, the vibrating mechanism further includes vibrating head moving assembly, and the vibrating head moving assembly is set to dust-proof It above cap, and is connect with vibrating head, the vibrating head moving assembly and master controller are electrically connected.The master controller can control Vibrating head moving assembly drives vibrating head to move up and down, and vibrates to the position of different height in charging ladle, with charging ladle Interior charge increases, and vibrating head moves up, and carries out jolt ramming exhaust to the material newly inserted.
Using the above scheme, the vibrating head moving assembly moves up and down and passes in and out charging ladle, the vibration conducive to vibrating head Dynamic stick can be additionally favorable for vibrating head out of charging ladle to the jolt ramming in batches, preferably vibration air exhaust from low to high of material in charging ladle It withdraws from, prevents dust from flying.
Preferably, the vibrating head is multiple, and is uniformly distributed.
Using the above scheme, the vibrating head preferably can carry out vibration air exhaust to material.
Further, the vibrating mechanism further includes position material sensor, and institute's rheme material sensor and master controller are electrically connected, Institute's rheme material sensor is arranged on the sealing clamp, for detecting charge in charging ladle.The detection of institute's rheme material sensor Charge in charging ladle will test result and be communicated to master controller, and the master controller according to testing result moves vibrating head Dynamic component is controlled, and vibrating head is made to be located at different location in charging ladle difference charge.
Using the above scheme, master controller can preferably control vibrating head in the position of charging process using position material sensor It sets, vibration air exhaust preferably is carried out to material, be conducive to automatic Cosmetic material.
Further, the vibrating mechanism further includes vibrator, and the vibrator is set on the sealing clamp, the vibration Dynamic device and master controller are electrically connected, and main controller is controlled.The vibrator is used to press the dust cap and sealing Dust vibration on plate is fallen in charging ladle.
Using the above scheme, it finishes in charging ladle charging, when the sealing and dustproof component is separated with charging ladle, reduces dust-proof Dust from flying on cap and sealing clamp, causes dust pollution.
Further, the feeder further includes taking out real component, and the real component of the pumping includes taking out real cylinder, aspiration pump and pumping Pipeline, the pumping real cylinder both ends originally do not connect barrel and dust cap, and the screw rod is located at the inside for taking out real cylinder, and the pumping is in fact The inside of cylinder is equipped with filter layer, and the outer wall for taking out real cylinder is equipped with suction interface, and the suction interface is connect with pump-line, institute The pump-line other end is stated to connect with aspiration pump.Aspiration pump extracts gas in real cylinder by pump-line, and the filter layer is anti- Only extract material.
Using the above scheme, the real component of the pumping can take out in fact to the material taken out in real cylinder, be conducive to charging consolidation, described Filter layer avoids waste and dust from flying.
Preferably, there is gap between the filter layer and the real cylinder inner wall of pumping.
Using the above scheme, it is bigger that the gap for taking out real cylinder and filter layer makes effectively to be evacuated area, is conducive to air and flows, It is discharged under the action of aspiration pump from suction interface.
Preferably, the filter layer includes casing play and filter core, and the casing play is provided with air hole, the filter layer with It takes out real cylinder to be detachably connected, the filtration core is replaceable.It is furthermore preferred that the casing play is provided with two layers, the filtration core position Between two layers of casing play.
Using the above scheme, the casing play is conducive to removing and installing for filter layer, convenient for the fixation of filtration core, moreover it is possible to make The clearance distance taken out between real cylinder and filter layer is stablized, and exhaust is conducive to.
Preferably, the impeller being arranged on the screw rod is displacement, and screw pitch gradually contracts from one end close to screw driver It is small.
Using the above scheme, the energy compression volume under the transmission of impeller of the material in barrel is conducive to the real exhaust of dress.
Further, the screw driver includes speed reducer, frequency converter and the second motor, the frequency converter and the second motor It is electrically connected, the speed reducer is connect with the second motor and screw rod respectively, and the frequency converter, the second motor and master controller are electrical Connection, the frequency converter, the control of the second motor main controller.
Using the above scheme, second motor provides driving force, and the speed reducer adjusts the revolving speed of the second motor, makes spiral shell Cylinder and the material movement speed taken out in real cylinder are suitable for, to the speed well of charging barrelage, preventing from causing jolt ramming to be vented because too fast It is insufficient, or lead to low efficiency slowly excessively, the frequency converter can change the second motor speed, and slow down charging later period delivery rate, Prevent charging excessive.
Further, the feeder further includes anti-slug component, and the anti-slug component includes pneumatically to folder butterfly valve, institute It states and pneumatically folder butterfly valve is set between the real cylinder of pumping and dust cap, it is described pneumatically to folder butterfly valve main controller control.
Using the above scheme, the anti-slug component is for preventing material impulse force excessive, leading to object when feeding intake to storage silo Expect uncontrolled from the real cylinder discharge of pumping.
Further, the anti-slug component further includes Hand-operated butterfly valve, and the Hand-operated butterfly valve is set to the charging of the barrel End.
Using the above scheme, it further prevents material impulse force excessive, material non-controlling is caused to be discharged;The Hand-operated butterfly valve is also Can be when the jolt ramming feeding device be closed, preventing storage silo surplus material, non-controlling is discharged under the effect of gravity.
Further, the jolt ramming feeding device further includes charging ladle mobile mechanism, and the charging ladle mobile mechanism includes roller Road, the roller-way and master controller are electrically connected, and the roller transfer of the roller-way is controlled by master controller.The charging ladle is set In on roller-way, driven to below dust cap by roller-way.
Using the above scheme, operator is able to achieve remote placement charging ladle, is conducive to realize automation.
Further, the charging ladle mobile mechanism further includes charging ladle lifting assembly, and the charging ladle lifting assembly is located at The lower section of roller-way and dust cap.When charging ladle reaches below dust cap under the transport of roller-way, the charging ladle lifting assembly is pushed away Dynamic charging ladle moves upwards, and is detached from roller-way.
Using the above scheme, the sealing to charging ladle is completed in the charging ladle lifting assembly and the cooperation of vibrating head moving assembly It is dust-proof, the charging ladle of different model is adapted to, and do not influence the transport of subsequent charging ladle in the charging of this charging ladle, improves work The efficiency of work.
Preferably, the storage silo includes multiple storage bin discharge port externals, feeder, sealing mechanism, vibrating mechanism and dress Charging basket lifting assembly.
Using the above scheme, the jolt ramming feeding device can complete charging while multiple charging ladles, be independent of each other, and improve Working efficiency simultaneously, also prevents from causing whole device to stop working because of some position failure.
Preferably, the roller-way includes the first roller-way, the second roller-way, and second roller-way is located at the sealing and dustproof mechanism Lower section, second roller-way and the first roller-way be connected, and the transmission speed of second roller-way is greater than the first roller-way, described the It is provided with intercepting component on one roller-way, positioning component is set on second roller-way.It is put into the charging ladle of the first roller-way starting point It is sent at intercepting component one by one, whether master controller has charging ladle control intercepting component to open or close according to charging position, When charging position is without charging ladle, main controller controls intercepting component is closed, and charging ladle is transferred into the second roller-way, works as charging bit When being equipped with charging ladle, main controller controls intercepting component is opened, and charging ladle is intercepted at waiting area, and intercepting component is waited to close It closes.The charging position is the top of charging ladle lifting assembly.Because the second roller-way transmission speed is greater than the transmission speed of the first roller-way Degree, the charging ladle being cleared can space out, and different charging positions is respectively enterd convenient for charging ladle.
Using the above scheme, because the second roller-way transmission speed is greater than the transmission speed of the first roller-way, the charging ladle being cleared It can space out, different charging positions is respectively enterd convenient for charging ladle.
In conclusion the utility model has the following beneficial effects:
1, the automation control to charging process is realized in the control by the master controller to each electricity consumption group valence, is realized The automation of charging ladle charging, improves working efficiency, saves labour turnover;
2, by the setting of the dedusting mechanism and sealing and dustproof component, dust from flying is prevented, causes environmental pollution;
3, by the vibrating head jolt ramming material, the working efficiency that charging is tamped is improved, and is avoided because directly vibrating charging Bucket leads to charging ladle cracky;
4, by the setting of the cyclone separator, make the dust separation in air-flow, and be recycled in storage silo, both saved Material prevents dust from flying again;
5, by the setting for taking out real component, pumping compacting is carried out to the material in feeding process, improves exhaust efficiency;
6, by the setting of the anti-slug device, prevent the material of storage silo because of impulse force or the non-controlled discharge of gravity, Cause dust from flying, material waste.
Detailed description of the invention:
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of perspective view of embodiment of the utility model jolt ramming feeding device;
Fig. 2 is a kind of left view of embodiment of the utility model jolt ramming feeding device;
Fig. 3 is a kind of front view of embodiment of the utility model jolt ramming feeding device;
Fig. 4 is a kind of schematic diagram of embodiment of the utility model feeder;
Fig. 5 is a kind of perspective view of embodiment of the utility model feeder;
Description of symbols
Description of symbols through the above attached drawings can be more clearly understood and illustrate in conjunction with the embodiments of the present invention The technical solution of the utility model.
11, storage silo;111, feeding port;112, bin discharge port external is stored;113, recovery port;114, the second dedusting interface; 211, barrel;2111, barrel feed inlet;2112, butterfly valve installs interface;212, screw rod;2121, impeller;213, screw driver; 221, real cylinder is taken out;2211, filter layer;2212, suction interface;231, pneumatically to folder butterfly valve;232, Hand-operated butterfly valve;241, dust-proof Cap;2411, cap cylinder;2412, cap;2413, vibrating head through hole;2414, third dedusting interface;2415, dust-proof feed inlet; 242, sealing clamp;2421, the 4th dedusting interface;243, pressing plate moving assembly;244, gasket;245, transparent dust-proof plate;31, Vibrating head;32, vibrating head moving assembly;33, vibrator;34, sensor is expected in position;51, feed intake bracket;52, feed intake cone bucket, 521, First dedusting interface;61, paddle type mill helps stream component;62, oscillatory type helps stream component;72, cleaning shaft;74, cyclone separator; 81, roller-way;82, charging ladle lifting assembly;83, charging ladle.
Specific embodiment
Example embodiments are described in detail here, and the example is illustrated in the accompanying drawings.Following description is related to When attached drawing, unless otherwise indicated, the same numbers in different drawings indicate the same or similar elements.Following exemplary embodiment Described in embodiment do not represent all embodiments consistent with the utility model.On the contrary, they be only with such as The example of the consistent device and method of some aspects be described in detail in the appended claims, the utility model.
It is only to be not intended to be limiting this reality merely for for the purpose of describing particular embodiments in the term that the utility model uses With novel.In the "an" of the utility model and singular used in the attached claims, " described " and "the" Most forms are intended to include, unless the context clearly indicates other meaning.It is also understood that term used herein " and/ Or " refer to and include that one or more associated any or all of project listed may combine.
The utility model will be described in detail by embodiment below.
With reference to Fig. 1-Fig. 4, the utility model provides a kind of jolt ramming feeding device, including material storage mechanism, feeder, vibration Motivation structure and charging ladle 83, the material storage mechanism include storage silo 11, and the storage silo 11 is provided with feeding port 111 and storage silo Discharge port 112, the feeder include feed component, and the feed component includes barrel 211, screw rod 212 and screw drive Device 213 is provided with barrel feed inlet 2111, the barrel feed inlet 2111 and storage 112 phase of bin discharge port external on the barrel 211 Connection;Impeller 2121 is provided on the screw rod 212, the screw rod 212 is located in barrel 211, and connects with screw driver 213 It connects;The vibrating mechanism includes vibrating head 31 and first motor, and the vibrating mechanism is located at 83 top of charging ladle, the charging ladle 83 are located at the discharge port of feeder, and the material in storage silo 11 is transferred in charging ladle 83 by the feeder, the vibration Motivation structure is vented the material jolt ramming in charging ladle 83, accelerates charging process, realizes the high efficiency that charging ladle 83 charges.
With reference to Fig. 1-Fig. 4, in a preferred embodiment of the utility model, the feeder further includes taking out real group Part, the real component of the pumping include taking out real cylinder 221, aspiration pump and pump-line, and 221 both ends of the real cylinder of the pumping are separately connected barrel 211 are located at the inside for taking out real cylinder 221 with dust cap 241, the screw rod 212, and the inner wall for taking out real cylinder 221 is equipped with filtering Layer 2211, the outer wall for taking out real cylinder 221 are equipped with suction interface 2212, and the suction interface 2212 is connect with pump-line, institute The pump-line other end is stated to connect with aspiration pump.Aspiration pump extracts gas in real cylinder, the filter layer by pump-line 2211 prevent from extracting material.The real component of pumping can take out in fact to the material taken out in real cylinder 221, be conducive to charging consolidation, institute It states filter layer 2211 and avoids waste and dust from flying.There is gap between the filter layer 2211 and pumping 221 outer wall of real cylinder, makes It is bigger that the gap for taking out real cylinder 221 and filter layer 2211 makes effectively to be evacuated area, is conducive to air and flows, under the action of aspiration pump It is discharged from suction interface 2212.
In a preferred embodiment of the utility model, the filter layer 2211 includes casing play and filter core, described Casing play is provided with air hole, and the filter layer 2211 is detachably connected with real cylinder is taken out, and the filtration core is replaceable.More preferably , the casing play is provided with two layers, and the filtration core is located between two layers of casing play, and the casing play is conducive to filter layer 2211 Remove and install, convenient for the fixation of filtration core, moreover it is possible to make to take out clearance distance between real cylinder 221 and filter layer 2211 and stablize, Conducive to exhaust.
With reference to Fig. 1-Fig. 4, in a preferred embodiment of the utility model, the feeder further includes that sealing is anti- Dirt component, real component is taken out in the sealing and dustproof component connection, and can be sealed to charging ladle 83.It is described close in charging process Envelope dust preventing component is separately connected the real component of pumping and charging ladle 83, can be sealed to charging process, prevent dust pollution.
With reference to Fig. 4 and Fig. 5, in a preferred embodiment of the utility model, the sealing and dustproof component includes anti- Dirt cap 241 and sealing clamp 242, the dust cap 241 is provided with dust-proof feed inlet 2415 and vibrating head through hole 2413, described Dust-proof feed inlet 2415 is connect with real component is taken out, and the vibrating head 31 passes through from the vibrating head through hole 2413, described close Envelope pressing plate 242 is located at 241 bottom end of dust cap, and the sealing clamp 242 can improve the sealing effect of the sealing and dustproof component.Institute It states sealing clamp 242 to be sealed charging ladle 83 in charging process, material enters dust cap 241 from dust-proof feed inlet 2415 In, it is then transferred in charging ladle 83, the vibrating head 31, by being deep into charging ladle 83, is completed from vibrating head through hole 2413 Jolt ramming exhaust process.The sealing and dustproof modular construction is reasonable, had not only guaranteed leakproofness but also had been conducive to the use of vibrating head 31.
In a preferred embodiment of the utility model, the dust cap 241 includes cap cylinder 2411 and cap 2412, The cap cylinder 2411 is provided with dust-proof feed inlet 2415, and the cap 2412 is provided with vibrating head through hole 2413, the cap cylinder 2411 are detachably connected with cap 2412.By dismantling the cap cylinder 2411 with cap 2412, make 241 top of dust cap It can open, conducive to the position of adjustment vibrating head through hole 2413;If blocking occur facilitates inspection and dredging.
With reference to Fig. 4, in a preferred embodiment of the utility model, 242 bottom end of sealing clamp is provided with close Packing 244, the gasket 244 are foam sponge made of natural rubber.The gasket 244 can protect charging ladle 83 not because 242 pressure of sealing clamp and be mechanically damaged, and better ensure that airtightness.
In a preferred embodiment of the utility model, the outer of the sealing clamp 242 is additionally provided with transparent anti- Dirt plate 245, the transparent dust-proof plate 245 surround tubular, and the transparent dust-proof plate 245 can better ensure that leakproofness, and can look into See sealing situation.
Pressing plate is set on the dust cap 241 in a preferred embodiment of the utility model with reference to Fig. 1-Fig. 3 Moving assembly 243, the pressing plate moving assembly 243 are connect with the sealing clamp 242,243 energy band of pressing plate moving assembly Dynamic sealing pressing plate 242 is moved up and down in 241 side wall of dust cap.The sealing and dustproof component is suitable for the charging ladle of different height 83, and it is able to achieve the close contact with charging ladle 83.
In a preferred embodiment of the utility model, the jolt ramming feeding device further includes power supply, the power supply For the power supply for electrical equipment of the jolt ramming feeding device.
In a preferred embodiment of the utility model, the jolt ramming feeding device further includes control system, described Control system includes master controller, the master controller and power supply, screw driver 213, first motor, pressing plate moving assembly 243 are electrically connected, and the master controller can control the screw driver 213, first motor, pressing plate moving assembly 243 System.
In a preferred embodiment of the utility model, the control system further includes control panel, the control Panel and the master controller are electrically connected, and are instructed for master controller input control.
In a preferred embodiment of the utility model, there are three weighing and sensings for 11 inner wall of the storage silo setting Device is provided with a weighing sensor, the weighing sensor and the electronic company of master controller at the storage bin discharge port external 112 It connects, material in material and storehouse can be discharged to storage bin discharge port external 112 and weigh, and will test result and pass to master controller. The master controller can monitor the discharge inventory of storage bin discharge port external 112 according to the testing result of weighing sensor, to charging Amount is controlled, and realizes charging automation;Material total amount in storage silo 11 can also be monitored, reminds operator to storage silo in time It feeds intake in 11.
With reference to Fig. 1-Fig. 3, in a preferred embodiment of the utility model, the jolt ramming feeding device further includes throwing Expect mechanism, the batch charging mechanism includes feed intake bracket 51 and the cone bucket 52 that feeds intake, cone bucket 52 and the storage silo 11 of feeding intake Feeding port 111 is connected, and the bracket 51 that feeds intake is set to 52 top of cone bucket that feeds intake, and is provided in the cone bucket 52 that feeds intake dust-proof Folder.When phase storage silo 11 launches material, material bag, which is placed in, to feed intake on bracket 51, and the opening of material bag is fixed on by Dustproof clip In the cone bucket that feeds intake 52.The setting of the bracket 51 that feeds intake is conducive to the Flow of Goods and Materials in material bag, and the setting of the Dustproof clip is conducive to Fixed material bag mouth, puts only dust pollution.
In a preferred embodiment of the utility model, the jolt ramming feeding device further includes Zhu Liu mechanism, described Zhu Liu mechanism includes that paddle type mill helps stream component 61 and oscillatory type to help stream component 62, and the Zhu Liu mechanism electrically connects with master controller It connects, and main controller is controlled;The paddle type mill helps the stream setting of component 61 to feed intake on bracket 51 described, and the paddle type mill helps It flows component 61 and Flow of Goods and Materials is accelerated by the material being compacted in hammering material bag;The oscillatory type helps the stream setting of component 62 storing On the bulkhead in storehouse 11, the oscillatory type helps stream component 62 by the bulkhead of vibration storage silo 11, prevent on bulkhead material sticks and Material is built bridge.The Zhu Liu mechanism accelerates material bag Flow of Goods and Materials process into feed intake process and the storage silo 11 of storage silo 11, Improve working efficiency.
With reference to Fig. 1-Fig. 5, in a preferred embodiment of the utility model, the jolt ramming feeding device further includes removing Dirt mechanism, the dedusting mechanism include dedusting interface, cleaning shaft 72 and filtration dust catcher, and the dedusting interface includes setting In the first dedusting interface 521 to feed intake in cone bucket 52, the second dedusting interface 114 being arranged in the storage silo 11, set It sets in the third dedusting interface 2414 on the dust cap 241 and the 4th dedusting interface being arranged on the sealing clamp 242 2421;The cleaning shaft 72 connects the dedusting interface and filtration dust catcher;The filtration dust catcher utilizes centrifugation wind The dust of dedusting interface is extracted filtering by machine, reduces the dust from flying of dedusting interface, and cleaning of off-gas.
In a preferred embodiment of the utility model, the filtration dust catcher is pulse filter deduster, The pulse filter deduster includes timing blowback component.The timing blowback component can purge the powder being adsorbed on filter core Dirt avoids filter core from blocking.
With reference to Fig. 1-Fig. 3, in a preferred embodiment of the utility model, the dedusting mechanism further includes whirlwind point From device 74, the cyclone separator 74 is connected between dedusting interface and filtration dust catcher by cleaning shaft 72, the rotation Wind separator 74 is located at the top of storage silo 11, and the bottom end of the cyclone separator 74 passes through cleaning shaft 72 and 11 phase of storage silo Even.The cyclone separator 74 can be using the dust in centrifugal force separate air-flow, and dust is passed through and is arranged in storage silo 11 Recovery port 113 be recycled to storage silo 11, efficiently use raw material, reduce waste, moreover it is possible in the service life for extending filtration dust catcher, subtract Few filter core obstruction.
In a preferred embodiment of the utility model, the vibrating mechanism further includes vibrating head moving assembly 32, The vibrating head moving assembly 32 is set to 241 top of dust cap, and connect with vibrating head 31, the vibrating head moving assembly 32 It is electrically connected with master controller.The master controller can control vibrating head moving assembly 32 and vibrating head 31 driven to move up and down, right The position of different height is vibrated in charging ladle 83, and as charge increases in charging ladle 83, vibrating head 31 is moved up, Jolt ramming exhaust is carried out to the material newly inserted.The vibrating head moving assembly 32 is conducive to vibrating head 31 and moves up and down and pass in and out charging Bucket 83, the vibrating head 31 can be additionally favorable for shaking to the jolt ramming in batches, preferably vibration air exhaust from low to high of material in charging ladle 83 Dynamic stick 31 is withdrawn from out of charging ladle 83, prevents dust from flying.
In a preferred embodiment of the utility model, the vibrating head 31 is three, and is uniformly distributed, the vibration Dynamic stick 31 preferably can carry out vibration air exhaust to material.
With reference to Fig. 3, in a preferred embodiment of the utility model, the vibrating mechanism further includes position material sensor 34, institute's rheme material sensor 34 and master controller are electrically connected, and institute's rheme material sensor 34 is arranged in the sealing clamp 242 On, for detecting charge in charging ladle 83.Institute's rheme material sensor 34 detects the charge in charging ladle 83, will test result It is communicated to master controller, the master controller according to testing result controls vibrating head moving assembly 32, makes vibrating head 31 It is located at different location in the different charges of charging ladle 83.The master controller can preferably be controlled using position material sensor 34 Vibrating head 31 preferably carries out vibration air exhaust to material in the position of charging process, is conducive to automatic Cosmetic material.
With reference to Fig. 4 and Fig. 5, in a preferred embodiment of the utility model, the vibrating mechanism further includes vibration Device 33, the vibrator 33 are set on the sealing clamp 242, and the vibrator 33 is electrically connected with master controller, and by Master controller is controlled.The vibrator 33 is used to the dust cap 241 and the dust vibration on sealing clamp 242 falling on charging In bucket 83.Charging ladle 83 charging finish, when the sealing and dustproof component is separated with charging ladle 83, reduction dust cap 241 with it is close The dust from flying on pressing plate 242 is sealed, dust pollution is caused.
With reference to Fig. 4, in a preferred embodiment of the utility model, the impeller 2121 that is arranged on the screw rod 212 For displacement, screw pitch is gradually reduced.The setting of the impeller 2121 makes the material in the barrel 211 in the transmission of impeller 2121 Lower energy compression volume is conducive to the real exhaust of dress.
In a preferred embodiment of the utility model, further, the screw driver 213 include speed reducer, Frequency converter and the second motor, the frequency converter and the second electrical connection of motor, the speed reducer respectively with the second motor and screw rod 212 connections, the frequency converter, the second motor and master controller are electrically connected, the frequency converter, the second motor main controller control System.Second motor provides driving force, and the speed reducer adjusts the revolving speed of the second motor, makes barrel 211 and takes out in real cylinder 221 Material movement speed be suitable for, to the speed well of 83 loading amount of charging ladle, prevent because it is too fast cause jolt ramming be vented insufficient or mistake Slowly lead to low efficiency, the frequency converter can change the second motor speed, slow down charging later period delivery rate, prevent from charging Amount.
With reference to Fig. 4 and Fig. 5, in a preferred embodiment of the utility model, the feeder further includes erosion control Expect component, the anti-slug component include pneumatically to folder butterfly valve 231, it is described pneumatically to folder butterfly valve 231 be set to the real cylinder 221 of pumping with Between dust cap 241, described pneumatically to folder 231 main controller of butterfly valve control, the anti-slug component is used for storage silo 11 It when feeding intake, prevents material impulse force excessive, causes material uncontrolled and be discharged from the real cylinder 221 of pumping.
In a preferred embodiment of the utility model, the anti-slug component further includes Hand-operated butterfly valve 232, described The feed end of barrel 211 is provided with butterfly valve installation interface 2112, and the Hand-operated butterfly valve 232 is connected with butterfly valve installation interface 2112 It connects.The Hand-operated butterfly valve 232 further prevents material impulse force excessive, and material non-controlling is caused to be discharged;The Hand-operated butterfly valve 232 is also Can be when the jolt ramming feeding device be closed, preventing 11 surplus material of storage silo, non-controlling is discharged under the effect of gravity.
With reference to Fig. 1-Fig. 3, in a preferred embodiment of the utility model, the jolt ramming feeding device further includes dress Charging basket mobile mechanism, the charging ladle mobile mechanism include roller-way 81, and the roller-way 81 is electrically connected with master controller, the roller The roller transfer in road 81 is controlled by master controller, and the charging ladle 83 is placed on roller-way 81, drives to dust cap by roller-way 81 241 lower sections.83 mobile device of charging ladle enables an operator to realize remote placement charging ladle 83, is conducive to realize automatic Change.
In a preferred embodiment of the utility model, the charging ladle mobile mechanism further includes charging ladle lifting group Part 82, the charging ladle lifting assembly 82 are located at the lower section of roller-way 81 and dust cap 241.When charging ladle 83 is in the transport of roller-way 81 Lower 241 lower section of arrival dust cap, the charging ladle lifting assembly push charging ladle 83 to move upwards, are detached from roller-way 81.The dress Charging basket lifting assembly 82 and the cooperation of vibrating head moving assembly 32 are completed to adapt to the dress of different model to the sealing and dustproof of charging ladle 83 Charging basket 83, and the transport of subsequent charging ladle 83 is not influenced in the charging of this charging ladle 83, improve the efficiency of work.
In a preferred embodiment of the utility model, the storage silo 11 include 2 storage bin discharge port externals 112, Feeder, vibrating mechanism and charging ladle lifting assembly 82.While the jolt ramming feeding device can complete multiple charging ladle 83 Charging, is independent of each other, and improves working efficiency simultaneously, also prevents from causing whole device to stop working because of some position failure.
In a preferred embodiment of the utility model, the roller-way 81 includes the first roller-way, the second roller-way and the Three roller-ways, second roller-way are located at the lower section of the sealing and dustproof mechanism, second roller-way respectively with the first roller-way and Three roller-ways are connected, and the transmission speed of second roller-way is greater than the first roller-way, are provided with intercepting component on first roller-way, Positioning component is set on second roller-way, and the third roller-way is provided with flat-pushing component.It is put into the dress of the first roller-way starting point Charging basket 83 is sent at intercepting component one by one, and master controller is opened according to whether charging position has charging ladle 83 to control intercepting component Or close, when charging position is without charging ladle 83, main controller controls intercepting component is closed, and charging ladle 83 is transferred into the second roller Road, when charging bit is equipped with charging ladle 83, main controller controls intercepting component is opened, and charging ladle 83 is intercepted at waiting area, Intercepting component is waited to close.The charging position is the top of charging ladle lifting assembly 82.Because the second roller-way transmission speed is greater than The transmission speed of first roller-way, the charging ladle 83 being cleared can space out, and different chargings is respectively enterd convenient for charging ladle 83 Position.
The workflow of one preferred embodiment of the utility model includes:
A, prepare: operator in succession closed pneumatically by control panel to folder butterfly valve by power supply, closing Hand-operated butterfly valve 232 231;
B, feed intake: material bag is lifted on by operator to feed intake on bracket 51, and the sack of material bag is fixed on Dustproof clip In the cone bucket that feeds intake 52, opened mouth is solved, flows into material in storage silo 11, paddle type mill is opened by control panel and helps stream component 61, The Flow of Goods and Materials in material bag is helped, until weighing sensor detects that storage silo 11 is filled;
C, transport: empty charging ladle 83 is pushed on the first roller-way by operator one by one, main controller controls interception group Part is closed, and two charging ladles 83 of letting pass are sent to the second roller-way, and first charging ladle 83 is transported to first dress by the second roller-way 82 position of charging basket lifting assembly intercepts positioning by first positioning component, and second charging ladle 83 is transported to the by the second roller-way Two 82 positions of charging ladle lifting assembly intercept positioning by second positioning component, remaining charging ladle 83 is by the first roller-way Intercepting component intercepts, and into waiting area, when the waiting area on the first roller-way, which is charged bucket 83, to be taken, the first roller-way stops Operation;
D, seal: main controller controls charging ladle lifting assembly is raised above, and charging ladle 83 is driven to move up, control pressure Plate moving assembly 243 drives sealing clamp 242 to move down, and keeps gasket 244 under sealing clamp 242 and charging ladle tight-lipped close Contact;
E, charge: Hand-operated butterfly valve 232 with pneumatically to folder butterfly valve 231 open, screw driver 213 start, start to be fed;Vibration Dynamic stick moving assembly 32 drives vibrating head 31 to be moved to 83 bottom of charging ladle, and first motor is opened, 31 jolt ramming charging ladle of vibrating head The material of 83 bottoms, when position material sensor 34 detects that material reaches a certain amount of in charging ladle 83, frequency converter reduces the second motor Revolving speed slows down delivery rate, while vibrating head moving assembly 32 drives vibrating head 31 to rise to 83 top of charging ladle, jolt ramming dress The material on 83 top of charging basket;After filling, the vibration a period of time of vibrator 33, vibrating head moving assembly 32 drives vibrating head 31 to rise Far from charging ladle 83;Anchor plate kit drives sealing clamp 242 to move upwards, and 83 moving assembly of charging ladle drives under charging ladle 83 Drop, charging ladle 83 are fallen on the second roller-way;
F, transport: the second roller-way drives the charging ladle 83 after filling to leave charging position, into third roller-way, in third roller Third roller-way is released by flat-pushing component in road, is pushed into the pallet beside third roller-way;
G, next group: when master controller detects charging position without charging ladle 83, control intercepting component is closed, and is let pass and is waited Charging ladle 83 in region;Repeat D, E, F-step;
H, the jolt ramming feeding device is closed by control panel.
It should be pointed out that for those of ordinary skill in the art, without departing from the principle of this utility model, Several improvements and modifications can be made to this utility model, these improvement and modification also fall into the utility model claims In protection scope.

Claims (10)

1. a kind of jolt ramming feeding device, it is characterised in that: including material storage mechanism, feeder, vibrating mechanism and charging ladle (83), The material storage mechanism includes storage silo (11), and the storage silo (11) is provided with feeding port (111) and storage bin discharge port external (112), the feeder includes feed component, and the feed component includes barrel (211), screw rod (212) and screw drive Device (213) is provided with barrel feed inlet (2111) on the barrel (211), and the barrel feed inlet (2111) goes out with storage silo Material mouth (112) is connected;It being provided with impeller (2121) on the screw rod (212), the screw rod (212) is located in barrel (211), And it is connect with screw driver (213);The vibrating mechanism includes vibrating head (31) and first motor, and the vibrating mechanism is located at Above charging ladle (83), the charging ladle (83) is located at the discharge port of feeder.
2. jolt ramming feeding device according to claim 1, it is characterised in that: the feeder further includes sealing and dustproof group Part, the sealing and dustproof component connection feed component, and charging ladle (83) can be sealed, the sealing and dustproof component includes Dust cap (241) and sealing clamp (242), the dust cap (241) is provided with dust-proof feed inlet (2415) and vibrating head passes through Hole (2413), the dust-proof feed inlet (2415) connect with feed component, and the vibrating head (31) is from the vibrating head through hole (2413) pass through in, the sealing clamp (242) is located at dust cap (241) bottom end.
3. jolt ramming feeding device according to claim 2, it is characterised in that: pressing plate is arranged on the dust cap (241) and moves Dynamic component (243), the pressing plate moving assembly (243) connect with the sealing clamp (242), the pressing plate moving assembly (243) sealing clamp (242) are driven to move up and down in dust cap (241) side wall.
4. jolt ramming feeding device according to claim 2, it is characterised in that: the jolt ramming feeding device further includes batch charger Structure, the batch charging mechanism include feed intake bracket (51) and the cone bucket that feeds intake (52), the cone bucket that feeds intake (52) and the storage silo (11) feeding port (111) is connected, and the bracket that feeds intake (51) is set to above the cone bucket that feeds intake (52), the cone bucket that feeds intake (52) Dustproof clip is provided on.
5. jolt ramming feeding device according to claim 4, it is characterised in that: the jolt ramming feeding device further includes dust removal machine Structure, the dedusting mechanism include dedusting interface, cleaning shaft and filtration dust catcher, and the dedusting interface setting feeds intake described Cone bucket (52), storage silo (11), dust cap (241), on sealing clamp (242) at least one position;The cleaning shaft connection The dedusting interface and filtration dust catcher;The filtration dust catcher is extracted the dust of dedusting interface using centrifugal blower Filtering.
6. jolt ramming feeding device according to claim 5, it is characterised in that: the dedusting mechanism further includes cyclone separator (74), the cyclone separator (74) is connected between dedusting interface and filtration dust catcher by cleaning shaft, the whirlwind Separator (74) is located at the top of storage silo (11), and the bottom end of the cyclone separator (74) passes through cleaning shaft and storage silo (11) it is connected.
7. jolt ramming feeding device according to claim 1, it is characterised in that: the vibrating mechanism further includes that vibrating head is mobile Component (32), the vibrating head moving assembly (32) is set to above dust cap (241), and connect with vibrating head (31), described Vibrating head moving assembly (32) can drive vibrating head (31) to move up and down.
8. jolt ramming feeding device according to claim 4, it is characterised in that: the jolt ramming feeding device further includes helping stream machine Structure, the Zhu Liu mechanism include that paddle type mill helps stream component (61) and oscillatory type to help stream component (62);The paddle type mill helps stream component (61) it is arranged on the bracket that feeds intake (51), the oscillatory type helps stream component (62) to be arranged on the bulkhead of storage silo (11).
9. jolt ramming feeding device according to claim 1, it is characterised in that: the feeder further includes taking out real component, The real component of the pumping includes taking out real cylinder (221), aspiration pump and pump-line, and real cylinder (221) both ends of the pumping originally do not connect barrel (211) with dust cap (241), the screw rod (212) is located at the inside for taking out real cylinder (221), described to take out the interior of real cylinder (221) Portion is equipped with filter layer (2211), and the outer wall for taking out real cylinder (221) is equipped with suction interface (2212), the suction interface (2212) It is connect with pump-line, the pump-line other end is connect with aspiration pump.
10. jolt ramming feeding device according to claim 9, it is characterised in that: the feeder further includes anti-slug group Part, the anti-slug component include pneumatically to folder butterfly valve (231), and described be pneumatically set to folder butterfly valve (231) takes out real cylinder (221) Between dust cap (241).
CN201821987068.3U 2018-11-29 2018-11-29 A kind of jolt ramming feeding device Active CN209209077U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109436394A (en) * 2018-11-29 2019-03-08 北京天利流程技术有限公司 A kind of jolt ramming feeding device
CN111661373A (en) * 2020-07-27 2020-09-15 河津市炬华铝业有限公司 Powder packing is with packagine machine
CN112794028A (en) * 2020-12-23 2021-05-14 杭州创威云制氧技术有限公司 Automatic loading vibration screen loader

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109436394A (en) * 2018-11-29 2019-03-08 北京天利流程技术有限公司 A kind of jolt ramming feeding device
CN111661373A (en) * 2020-07-27 2020-09-15 河津市炬华铝业有限公司 Powder packing is with packagine machine
CN112794028A (en) * 2020-12-23 2021-05-14 杭州创威云制氧技术有限公司 Automatic loading vibration screen loader

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