CN209190535U - Automatic rust-removing for large-scale steel structure shaped piece sprays frame-like arrangement - Google Patents
Automatic rust-removing for large-scale steel structure shaped piece sprays frame-like arrangement Download PDFInfo
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- CN209190535U CN209190535U CN201822024883.6U CN201822024883U CN209190535U CN 209190535 U CN209190535 U CN 209190535U CN 201822024883 U CN201822024883 U CN 201822024883U CN 209190535 U CN209190535 U CN 209190535U
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Abstract
A kind of automatic rust-removing spraying frame-like arrangement for large-scale steel structure shaped piece, it include: portal frame, operating mechanism, sandblasting spraying mechanism and control mechanism, wherein: mechanical arm mechanism is connected with sandblasting spraying mechanism, and control mechanism is connected with portal frame, mechanical arm mechanism and sandblasting spraying mechanism respectively.The utility model realizes comprehensive automatic operating, improves three times compared with manual operation efficiency, while having saved cost；The characteristics of for large-scale steel structure shaped piece inner surface, realizes the intelligence derusting spraying to shaped piece inner surface using internal mechanical arm；Steel construction shaped piece suitable for different size；Intelligent control, central monitoring, information sharing reach the intelligence of high level, have wide range of applications.
Description
Technical field
It is specifically a kind of to be used for Large Steel the utility model relates to a kind of technology in metal surface rust removalling equipment field
The automatic rust-removing of structure special-shaped part sprays frame-like arrangement.
Background technique
The outer surface of large-scale steel structure often will appear irregular shaped piece, such as the outer surface of steel shell.The prior art mostly uses
The shaped piece of outer surface is rejected in artificial derusting by sandblasting, and this working method is at high cost, low efficiency, and deposits during the work time
In risk.Being not necessarily to the mechanical derusting device manually participated in the prior art, the device is complicated, cumbersome, can not be suitable for not
The spraying derusting work of the shaped piece of same specification, while it being also difficult to realize the derusting work of large-scale steel structure shaped piece inner surface,
Restricted application and assembling it is with high costs.
Utility model content
The utility model In view of the above shortcomings of the prior art, propose it is a kind of for large-scale steel structure shaped piece from
Dynamic derusting spraying frame-like arrangement, being capable of automatic operating and the shaped piece suitable for different size.
The utility model is achieved through the following technical solutions:
The utility model includes: portal frame, operating mechanism, sandblasting spraying mechanism and control mechanism, in which: operating mechanism with
Sandblasting spraying mechanism is connected, and control mechanism is connected with portal frame, operating mechanism and sandblasting spraying mechanism respectively.
The portal frame includes: the top plate being sequentially connected end to end, left plate, bottom plate and right side plate.
The operating mechanism is correspondingly arranged in portal frame, comprising: the top machine being connected respectively with sandblasting spraying mechanism
Tool arm mechanism, bottom robot arm mechanism, internal mechanical arm mechanism, side wall mechanical arm mechanism and suspension mechanical arm machine
Structure.
The top mechanism arm mechanism includes: movable plate and top mechanism arm interconnected, in which: movable plate
It is set on top plate.
The bottom robot arm mechanism includes: the first X-axis track and bottom robot arm being mutually flexibly connected,
In: the first X-axis track is set on bottom plate.
The internal mechanical arm mechanism includes: the track door frame and internal mechanical arm being mutually flexibly connected, in which:
Rail Door erection is placed on bottom plate.
The side wall mechanical arm mechanism includes: the Z axis lifting device and side wall mechanical arm being mutually flexibly connected,
In: Z axis lifting device is connected by the side wall of fixed plate and portal frame.
The suspension mechanical arm mechanism includes: support rod interconnected and suspension mechanical arm, in which: support rod
It is set in the second X-axis track.
The sandblasting spraying mechanism includes: spray-painting gun, Sand-blasting spraying gun, material pipe and air pipeline.
The control mechanism includes: control unit, analogue unit and display unit, in which: display unit respectively with mould
Quasi-simple member is connected with control unit.
Technical effect
Compared with prior art, the utility model realizes comprehensive automatic operating, mentions compared with manual operation efficiency
It is three times high, while having saved cost；The characteristics of for large-scale steel structure shaped piece inner surface, is realized using internal mechanical arm
Intelligence derusting spraying to shaped piece inner surface；Steel construction shaped piece suitable for different size；Intelligent control, central monitoring,
Information sharing reaches the intelligence of high level, has wide range of applications.
Detailed description of the invention
Fig. 1 is the schematic three dimensional views of the utility model；
Fig. 2 is the front view of the utility model；
Fig. 3 is large-scale steel structure shaped piece schematic three dimensional views；
In figure: shaped piece 1, bottom robot arm 2, support rod 3, suspension mechanical arm 4, side wall mechanical arm 5, portal frame
6, top plate 601, bottom plate 602, left plate 603, right side plate 604, movable plate 7, top mechanism arm 8, Y-axis sliding rail 9, supporting block
10, fixed plate 11, the first Z axis slide rail 12, track door frame 14, internal mechanical arm 15.
Specific embodiment
As depicted in figs. 1 and 2, the present embodiment includes: portal frame 6, operating mechanism, sandblasting spraying mechanism and control mechanism,
Wherein: operating mechanism is connected with sandblasting spraying mechanism, and control mechanism and portal frame 6, operating mechanism and sandblasting spraying mechanism are distinguished
It is connected.
The portal frame 6 includes: the top plate 601 being sequentially connected end to end, left plate 603, bottom plate 602 and right side plate 604.
It totally five groups of the operating mechanism, respectively corresponds and is set in portal frame 6, comprising: top mechanism arm mechanism, bottom
Portion's mechanical arm mechanism, internal mechanical arm mechanism, side wall mechanical arm mechanism and suspension mechanical arm mechanism.
The top mechanism arm mechanism includes: movable plate 7 and top mechanism arm 8 interconnected, in which: mobile
Plate 7 is set on top plate 601, and is moved through control mechanism control along left plate 603 and the symmetrically arranged Y-axis sliding rail 9 of right side plate 604
It is dynamic.
The movable plate 7 is in door network structure and is equipped with the second X-axis track.
The bottom robot arm mechanism includes: the first X-axis track 13 and bottom robot arm being mutually flexibly connected
2, in which: the first X-axis track 13 is set on bottom plate 602.
The internal mechanical arm mechanism includes: the track door frame 14 and internal mechanical arm 15 being mutually flexibly connected,
Wherein: track door frame 14 is set on bottom plate 602.
The side wall mechanical arm mechanism includes: the Z axis lifting device and side wall mechanical arm 5 being mutually flexibly connected,
Wherein: Z axis lifting device is connect by fixed plate 11 with left plate 603.
The fixed plate 11 is equipped with the first Z axis slide rail 12 so that side wall mechanical arm 5 moves up and down.
The suspension mechanical arm mechanism includes: support rod 3 interconnected and suspension mechanical arm 4, in which: support
Bar 3 is set in the second X-axis track.
The support rod 3 is equipped with the second Z axis slide rail to adjust suspension mechanical arm 4 and move up and down.
The Y-axis sliding rail 9 and the first X-axis track 13 is equipped with jet blow gun.
The mechanical arm is six shaft mechanical arms, and is equipped with monitoring device.
Six axis are X-axis, Z axis, S axis, T axis, V axis and W axis, in which: X-axis is the longitudinal direction of 6 width of portal frame, Z axis
For the direction of 6 height of portal frame, S axis is the direction of large joint rotary motion, and T axis is the direction of Minor articulus rotary motion, and V axis is
The direction of arm rotary motion, W axis are the direction of wrist rotary motion.
The sandblasting spraying mechanism includes: spray-painting gun, Sand-blasting spraying gun, material pipe and air pipeline.
The control mechanism includes: control unit, analogue unit and display unit, in which: display unit respectively with mould
Quasi-simple member is connected with control unit.
The control unit is equipped with Material control key, equipment operation key and equipment and purges function key.
The bottom of the portal frame 6 has multiple supporting blocks 10.
Above-mentioned apparatus works in the following manner: large-scale steel structure shaped piece 1 as shown in figure 3, into portal frame 6 work
Qu Hou, shaped piece 1 is supported by the supporting block 10 on 6 bottom plate 602 of portal frame, then according to following steps operation:
1) control mechanism is by the specification of large-scale steel structure shaped piece 1: long 50m, width 20m, high 5m are inputted, thus gantry
The whole speed of travel of frame 6 is 62.5mm/min, and the placement position of shaped piece 1 is put to turn 90 °, then to mechanical arm fixed angles
Degree, the distance of the spray head activity point of view of spray gun, spray head apart from 1 outer surface of shaped piece are set, and obtain setting track.Work as control
There are protrusion or recess portions to 1 outer surface of shaped piece for the parameter detecting of mechanism input processed, then control mechanism controls each mechanical arm and stretches
Long or shortening, to keep arm to fix at a distance from 1 outer surface of shaped piece；
2) pass through the self-check program of control mechanism, it is ensured that each mechanism playback；
3) start analogue unit, each mechanism carries out simulation job to shaped piece 1 by preset track；
4) judge whether simulation job carries out according to the instruction of control mechanism, if it is not, being then adjusted by control unit；
5) simulated operation is normal, starts the Material control key in control unit, sand or coating is made to enter dress by pipeline
It sets, presses equipment operation key, each mechanical arm is made to carry out operation according to the instruction of control unit, if carrying out sandblasting procedures, together
When starting device purge function key.
6) top mechanism arm 8 and the suspension successively operation of mechanical arm 4, support rod 3 are mobile according to the instruction of control unit
To the designated position of 1 side wall of shaped piece, mechanical arm 4 is hung along the second Z axis slide rail and moves back and forth completion side wall operation, hangs machine
Tool arm 4 resets；Top mechanism arm 8 is driven by movable plate 7, carries out spraying derusting operation along the y axis, is finally completed top surface
Operation；
7) bottom robot arm 2 is according to first X-axis track 13 of the instruction of control unit on bottom plate 602 to shaped piece 1
Spraying derusting operation is carried out, bottom surface operation is completed；
8) internal mechanical arm 15 is entered in shaped piece 1 according to the instruction of control unit by the drive of track door frame 14
Portion carries out operation, rests in the end of the track door frame 14 of 6 right side plate 604 of portal frame in an inactive state, completes internal make
Industry；Side wall mechanical arm 5 carries out independently working along the first Z axis slide rail 12 according to the control of control mechanism, completes side wall operation；
9) each section completes work, and device is automatically stopped sandblasting spraying, each reset.
Above-mentioned specific implementation can by those skilled in the art under the premise of without departing substantially from the utility model principle and objective with
Different modes carries out local directed complete set to it, and the protection scope of the utility model is subject to claims and not by above-mentioned specific
Implementation is limited, and each implementation within its scope is by the constraint of the utility model.
Claims (10)
1. a kind of automatic rust-removing for large-scale steel structure shaped piece sprays frame-like arrangement characterized by comprising gantry
Frame, operating mechanism, sandblasting spraying mechanism and control mechanism, in which: operating mechanism is connected with sandblasting spraying mechanism, control mechanism point
It is not connected with portal frame, operating mechanism and sandblasting spraying mechanism.
2. the automatic rust-removing according to claim 1 for large-scale steel structure shaped piece sprays frame-like arrangement, feature
It is that the portal frame includes: the top plate being sequentially connected end to end, left plate, bottom plate and right side plate.
3. the automatic rust-removing according to claim 1 or 2 for large-scale steel structure shaped piece sprays frame-like arrangement, special
Sign is that the operating mechanism is correspondingly arranged in portal frame, comprising: the top mechanism hand being connected respectively with sandblasting spraying mechanism
Arm mechanism, bottom robot arm mechanism, internal mechanical arm mechanism, side wall mechanical arm mechanism and suspension mechanical arm mechanism.
4. the automatic rust-removing according to claim 3 for large-scale steel structure shaped piece sprays frame-like arrangement, feature
It is that the top mechanism arm mechanism includes: movable plate and top mechanism arm interconnected, in which: movable plate setting
In on top plate；The movable plate is in door network structure and is equipped with the second X-axis track.
5. the automatic rust-removing according to claim 3 for large-scale steel structure shaped piece sprays frame-like arrangement, feature
It is that the bottom robot arm mechanism includes: the first X-axis track and bottom robot arm being mutually flexibly connected, in which: the
One X-axis track is set on bottom plate.
6. the automatic rust-removing according to claim 3 for large-scale steel structure shaped piece sprays frame-like arrangement, feature
It is that the internal mechanical arm mechanism includes: the track door frame and internal mechanical arm being mutually flexibly connected, in which: track
Door frame is set on bottom plate.
7. the automatic rust-removing according to claim 3 for large-scale steel structure shaped piece sprays frame-like arrangement, feature
It is that the side wall mechanical arm mechanism includes: the Z axis lifting device and side wall mechanical arm being mutually flexibly connected, in which: Z
Axis lifting device is connected by the side wall of fixed plate and portal frame；The fixed plate is equipped with the first Z axis slide rail so as to side wall
Mechanical arm moves up and down.
8. the automatic rust-removing according to claim 3 for large-scale steel structure shaped piece sprays frame-like arrangement, feature
It is that the suspension mechanical arm mechanism includes: support rod interconnected and suspension mechanical arm, in which: support rod setting
In the second X-axis track；The support rod is equipped with the second Z axis slide rail to adjust suspension mechanical arm and move up and down.
9. the automatic rust-removing according to claim 5 for large-scale steel structure shaped piece sprays frame-like arrangement, feature
It is that the left plate and right side plate are symmetrically arranged with Y-axis sliding rail, the Y-axis sliding rail and the first X-axis track are equipped with jet blow gun.
10. the automatic rust-removing according to claim 1 or 2 for large-scale steel structure shaped piece sprays frame-like arrangement,
It is characterized in, the bottom of the portal frame has multiple supporting blocks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822024883.6U CN209190535U (en) | 2018-12-04 | 2018-12-04 | Automatic rust-removing for large-scale steel structure shaped piece sprays frame-like arrangement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822024883.6U CN209190535U (en) | 2018-12-04 | 2018-12-04 | Automatic rust-removing for large-scale steel structure shaped piece sprays frame-like arrangement |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209190535U true CN209190535U (en) | 2019-08-02 |
Family
ID=67427571
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822024883.6U Active CN209190535U (en) | 2018-12-04 | 2018-12-04 | Automatic rust-removing for large-scale steel structure shaped piece sprays frame-like arrangement |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209190535U (en) |
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2018
- 2018-12-04 CN CN201822024883.6U patent/CN209190535U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Room 218-33889 Suide Road, Putuo District, Shanghai Patentee after: Shanghai Jianye Technology Co.,Ltd. Address before: Room 218-33889 Suide Road, Putuo District, Shanghai Patentee before: SHANGHAI JIANYE TECHNOLOGY ENGINEERING Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |