CN209188436U - A kind of granulation waste discharge processing unit - Google Patents

A kind of granulation waste discharge processing unit Download PDF

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Publication number
CN209188436U
CN209188436U CN201821491171.9U CN201821491171U CN209188436U CN 209188436 U CN209188436 U CN 209188436U CN 201821491171 U CN201821491171 U CN 201821491171U CN 209188436 U CN209188436 U CN 209188436U
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CN
China
Prior art keywords
purification pond
water
sewage pipe
waste discharge
level
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Expired - Fee Related
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CN201821491171.9U
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Chinese (zh)
Inventor
罗红军
杨根旺
杜华
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Zhejiang Qintang Calcium Industry Co ltd
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Zhejiang Qintang Calcium Industry Co Ltd
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Priority to CN201821491171.9U priority Critical patent/CN209188436U/en
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Abstract

The utility model relates to a kind of granulation waste discharge processing units, including the vacuum evacuation device being connected with pelletizer, the exhaust apparatus being placed in above pelletizer nature exhaust outlet, the purification device being connected with vacuum evacuation device and exhaust apparatus and circulator of drawing water;Purification device includes: the first class purification pond for including adsorbate, the sedimentation basin being connected with first class purification pond, the secondary purification pond being connected with sedimentation basin;Circulator of drawing water includes the pulsating pump that purified water is recycled to entire treatment process.First class purification pond includes adsorbate, the pernicious gas in waste discharge is removed by way of absorption, the air of purification is discharged in first class purification Chi Chu, and remaining waste discharge enters sedimentation basin, and the remaining waste discharge after precipitating enters secondary purification pond, it is purified by secondary purification pond, secondary purification pond using microorganism suck or decompose and water plant adherency by the way of purified, entire purification process high treating effect, gas emission compliance, it drains up to standard, is conducive to manufacturing enterprise's continuous operations.

Description

A kind of granulation waste discharge processing unit
Technical field
The utility model relates to a kind of processing unit, especially a kind of granulation waste discharge processing unit.
Background technique
In plastic material granulation process, due to the small-molecule substance and formula having during plastic material self-polymerization It is not quite similar in system according to performance need its fusing point of various modifying agent to be added, vapourizing temperature.Simultaneously as processing Unavoidably contain certain moisture in material, these substances can vaporize to form waste discharge under high temperature process.
On the other hand, although the pressure area that pelletizer vacuum position is established ensure that when fused materials reach this region tightly It is attached on screw rod, but still inevitable few quantity of material and non-consolute object invest in gas in this section folder, integrally arrange with gas Out, therefore, what is emitted by pumped vacuum systems is one comprising moisture, steam, low molecule organic matter, inorganic matter, solid The mixture of particle;What it is by exhaust system discharge is the mixed gas comprising vapor, low molecule organic matter.
It downplays at present for pumped vacuum systems emission and many enterprises of exhaust system emission, some is directly discharged into Tank, some are directly discharged to outdoor, this virtually causes the pollution to soil, air and water.
Although having many purifications, processing unit to emerge at present, these technologies are being applied to be granulated in production wastewater treatment Some costs are too high, and enterprise is unbearable;Some operating procedures are excessively cumbersome, are not suitable for enterprise's continuous operations and need.
Summary of the invention
The utility model provides a kind of granulation waste discharge processing unit, including adsorption cleaning device, settler, microorganism Processing unit and circulator of drawing water, by dissolving cooling, adsorption cleaning, precipitation process, microbiological treatment to granulation effluent, So that granulation waste discharge is up to standard, soil, air and water are not polluted, overall structure is simple, at low cost, is conducive to manufacturing enterprise Continuous operations.
The utility model the specific technical proposal is: a kind of granulation waste discharge processing unit, including the pumping being connected with pelletizer Vacuum plant and the exhaust apparatus being placed in above pelletizer nature exhaust outlet pass through sewage pipe with vacuum evacuation device and exhaust apparatus Connected purification device and circulator of drawing water;Wherein, purification device includes: the first class purification pond for including adsorbate, with level-one The connected sedimentation basin of clarifier-tank, the secondary purification pond being connected with sedimentation basin;Circulator of drawing water include purified water is recycled to it is whole The pulsating pump of a treatment process.
Vacuum evacuation device is connected with pelletizer, and negative pressure, and then the row that pelletizer is generated are generated by way of vacuumizing Useless entered by negative pressure carries out purified treatment in purification device, exhaust apparatus is placed in above pelletizer nature exhaust outlet, passes through Exhaust fan extracts, and the exhaust gas that natural exhaust outlet is discharged is collected by hood, enters purification device via exhaust pipe and carries out only Change processing;Purification device is multilevel structure, and first class purification pond includes adsorbate, and the nocuousness in waste discharge is removed by way of absorption The air of gas, purification is discharged in first class purification Chi Chu, and remaining waste discharge enters sedimentation basin, the remaining waste discharge after precipitating Secondary purification pond is entered, is purified by secondary purification pond, secondary purification pond uses microorganism to suck, decompose and water plant adherency Mode purified, entire purification process high treating effect, gas emission compliance, drain it is up to standard, not to soil, air and Water pollutes, and overall structure is simple, at low cost, is conducive to manufacturing enterprise's continuous operations;Circulator of drawing water passes through water suction Pump circulation provides waste discharge mobile power, can also remotely participate in the dissolution of purified treatment, especially water body to entire treatment process And cooling effect.
Preferably, vacuum evacuation device includes vacuum tank and vacuum pump, vacuum tank and pelletizer vacuum port connect by first Adapter tube is connected, and is connected between vacuum tank and vacuum pump by the second connecting tube;Exhaust apparatus includes hood and exhaust pipe, and The exhaust fan being installed between hood and exhaust pipe, sewage pipe connect vacuum pump, exhaust pipe and first class purification pond, pulsating pump with It is connected between vacuum pump by water inlet pipe.
Preferably, sewage pipe is multistage expansion structure, sewage pipe includes being sequentially connected logical level-one sewage pipe, second level row Dirt pipe and three-level sewage pipe, the caliber of second level sewage pipe are greater than level-one sewage pipe, and the caliber of three-level sewage pipe is greater than second level blowdown Pipe, level-one sewage pipe are connected with vacuum pump and exhaust pipe.Sewage pipe is multistage expansion structure, in this way with the increase of caliber, row Useless flowing velocity reduces, and avoids generating splash, influences purification reaction treatment effect.
Preferably, ratio is 1:2:3 to the caliber of level-one sewage pipe, second level sewage pipe and three-level sewage pipe from fine to coarse, Length ratio is 5:2:1 or 7:2:1, and being laid with gradient is 1 ° -2 °.
Preferably, first class purification pond, sedimentation basin, secondary purification pond and circulator of drawing water water purifying tank independently set It sets, slope is set between first class purification pond and sedimentation basin, first class purification pond is connected to by slope with sedimentation basin, and sedimentation basin passes through Channel with filter screen is connected to secondary purification pond, and secondary purification pond is connected to water purifying tank, pulsating pump by the channel with filter screen It is set to water purifying tank.Water purification by purification is used as the water purification for circulator of drawing water;Filter screen improves clean-up effect.
Preferably, the filter screen between sedimentation basin and secondary purification pond is in the upper position in channel, secondary purification pond Filter screen between water purifying tank is in the lower position in channel.Sedimentation basin is different from the cleaning principle in secondary purification pond, therefore Filter screen between sedimentation basin and secondary purification pond is in the top in channel, and sediment is avoided to enter secondary purification by channel Pond, equally, secondary purification pond are set to the lower part in channel to the filter screen between water purifying tank, also for make guarantee water purifying tank Water body cleannes.
Preferably, the filter screen uses multilayered structure, the filter screen between sedimentation basin and secondary purification pond is each Layer is 60-100 mesh iron net or stainless (steel) wire;The each layer of filter screen between secondary purification pond and water purifying tank is 100-120 mesh iron Net or stainless (steel) wire.
Preferably, the adsorbate in first class purification pond is porous structure minerals, the porous structure minerals are Zeolite or medical stone or diatomite, porous structure minerals are laid in first class purification pond, and first class purification fills in pond Water, water did not had porous structure minerals, and sewage pipe is inserted into porous structure minerals gap.
Preferably, containing fine sand, water plant and water in secondary purification pond.
Preferably, the fine sand is that volcanic sand or the energy are husky;The water plant is Yin Lezao or eel grass.Described Energy sand is ADA PSS.
The beneficial effects of the utility model are: purification device is multilevel structure, first class purification pond includes adsorbate, passes through suction Attached mode removes the pernicious gas in waste discharge, and the air of purification is discharged in first class purification Chi Chu, and remaining waste discharge enters precipitating Pond, the remaining waste discharge after precipitating enter secondary purification pond, are purified by secondary purification pond, and secondary purification pond uses Microorganism sucks, decompose and the mode of water plant adherency is purified, entire purification process high treating effect, gas emission compliance, It drains up to standard, soil, air and water is not polluted, overall structure is simple, at low cost, is conducive to manufacturing enterprise and is continuously turned into Industry.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of the utility model;
Fig. 2 is a kind of structural schematic diagram of level-one water purifying tank of the utility model;
Fig. 3 is a kind of structural schematic diagram of second level water purifying tank of the utility model;
In figure: 1, the first connecting tube, the 2, second connecting tube, 3, vacuum tank, 4, vacuum pump, 5, water inlet pipe, 6, level-one blowdown Pipe, 7, second level sewage pipe, 8, three-level sewage pipe, 9, first class purification pond, 10, sedimentation basin, 11, primary filter, 12, secondary purification Pond, 13, secondary filter, 14, water purifying tank, 15, pulsating pump, 16, blowdown valve, 17, bypass pipe, 18, by-passing valve, 19, decontamination orifice, 20, outlet pipe, 21, porous mineral matter, 22, water plant, 23, fine sand.
Specific embodiment
Below by specific embodiment, and in conjunction with attached drawing, the utility model will be further described.
Embodiment:
As shown in Fig. 1 Fig. 2 Fig. 3, a kind of granulation waste discharge processing unit including the vacuum evacuation device being connected with pelletizer and is set Exhaust apparatus above pelletizer nature exhaust outlet is filled with vacuum evacuation device and exhaust apparatus by the purification that sewage pipe is connected It sets and draws water circulator.
Vacuum evacuation device includes vacuum tank 3 and vacuum pump 4, and vacuum tank passes through 1 phase of the first connecting tube with pelletizer vacuum port Even, it is connected between vacuum tank and vacuum pump by the second connecting tube 2, the outlet of the first connecting tube extend into the bottom of vacuum tank, The entrance of second connecting tube is in the upper position of vacuum tank.Exhaust apparatus includes hood and exhaust pipe, hood and exhaust Exhaust fan is installed between pipe.Sewage pipe connects vacuum pump, exhaust pipe and purification device, and the bottom of vacuum tank passes through decontamination orifice 19 Sewage pipe is connected, is connected with blowdown valve 16 on decontamination orifice.Circulator of drawing water includes that purified water is recycled to entire treatment process Pulsating pump 15, be connected between pulsating pump and vacuum pump by water inlet pipe 5.Sewage pipe is multistage expansion structure, and sewage pipe includes It is sequentially connected logical level-one sewage pipe 6, second level sewage pipe 7 and three-level sewage pipe 8, the caliber of second level sewage pipe is greater than level-one blowdown The caliber of pipe, three-level sewage pipe is greater than second level sewage pipe, and level-one sewage pipe is connected with vacuum pump, exhaust pipe.Level-one sewage pipe, two Ratio is 1:2:3, length ratio 5:2:1, sewage pipe laying gradient to the caliber of grade sewage pipe and three-level sewage pipe from fine to coarse Control is at 1.5 °.
Purification device includes: the first class purification pond 9 for including adsorbate, the sedimentation basin 10 being connected with first class purification pond, and heavy The connected secondary purification pond 12 in shallow lake pond.First class purification pond, sedimentation basin, secondary purification pond and water purifying tank are independently arranged, in level-one Slope is set between clarifier-tank and sedimentation basin, and first class purification pond is connected to by slope with sedimentation basin, and sedimentation basin passes through band level-one mistake The channel of strainer 11 is connected to secondary purification pond, and water purifying tank 14 is additionally provided in reservoir, and secondary purification pond passes through band second level mistake The channel of strainer 13 is connected to water purifying tank, and pulsating pump is set to water purifying tank.Primary filter be in sedimentation basin and secondary purification pond it Between channel upper position, secondary filter is set to the lower position in the channel between secondary purification pond and water purifying tank.It crosses Strainer uses multilayered structure, and each layer of primary filter is 80 mesh stainless (steel) wires, each layer of secondary filter be 110 mesh not Become rusty steel mesh.
Pulsating pump is immersed in water purifying tank, and outlet pipe 20 is connected on pulsating pump, and outlet pipe is connected with water inlet pipe 5, water outlet Bypass pipe 17 is also connected on pipe, connecting bypass valve 18 on bypass pipe.
Adsorbate in first class purification pond be porous structure minerals 21(referring to fig. 2), the porous structure in the present embodiment Minerals use zeolite, and porous structure minerals are laid in first class purification pond, water are filled in first class purification pond, water did not had porous Structure minerals, the outlet of three-level sewage pipe are directly inserted into porous structure minerals gap.
Contain fine sand 23, water plant 22 and water in secondary purification pond (referring to Fig. 3), fine sand is volcanic sand, water in the present embodiment Grass is Yin Lezao.
Before vacuum evacuation device work, the water purification in water purifying tank is passed through by outlet pipe, water inlet pipe and the by pulsating pump 15 Two connecting tubes 2 are added in vacuum tank 3, after sufficient amount is added, start vacuum pump 4, form vacuum in vacuum tank 3 by being vortexed Pressure, under the action of negative pressure, the gas and a small amount of impurity vaporized in pelletizer be immersed in vacuum tank by the first connecting tube 1 and Boiling-like is formed in vacuum tank, the water in vacuum tank first carries out dissolution cooling, purifying processing to waste discharge, then by the second connecting tube 2 Be drained into level-one sewage pipe 6 through vacuum pump 4 with water inlet pipe 5, in the vacuum tank 3 of periodic cleaning impurity by open blowdown valve 16 by Decontamination orifice 19 is discharged into the level-one sewage pipe;The exhaust gas being discharged from pelletizer nature exhaust outlet is collected by the hood, institute It states exhaust fan and extracts and enter the level-one sewage pipe 6 via the exhaust pipe.Waste water,waste gas and industrial residue mixes in level-one sewage pipe 6 After object enters second level sewage pipe 7, the splash pressure reduction formed in level-one sewage pipe forms quickly flowing.Second level sewage pipe 7 After the interior waste water,waste gas and industrial residue mixture of flowing enters three-level sewage pipe 8, flowing velocity further slows down.Slow down the useless of flow velocity Water, exhaust gas, waste residue mixture enter first class purification pond 9 by three-level sewage pipe 8, by the absorption of porous structure minerals 21 and one The dissolution and cooling of water, purified gas are discharged into air, remaining organic matter, water, mixtures of impurities naturally in grade clarifier-tank 9 Sedimentation basin 10 is entered by first class purification pond through slope, most of contamination precipitation of mixture and sinks to sedimentation basin in sedimentation basin The mixture of bottom, remainder enters secondary purification pond 12 by the channel with primary filter 11, and residual impurity is by one Grade filter screen 11 is filtered and is stayed in sedimentation basin 10.Into the organic matter in secondary purification pond 12 by secondary purification pond by described The microorganism generated under fine sand 23, water plant 22, water collective effect sucks, decomposes or is adhered to by the water plant 22.It is net by second level The water for changing pond purification enters water purifying tank 14 by the channel with secondary filter 13.The pulsating pump is installed in water purifying tank 15, the water purified in water purifying tank extraction is entered by outlet pipe 20 by pulsating pump 15, subsequently into water inlet pipe 5 to the row of composition Water handles, recycles integral framework.The water of extra extraction in outlet pipe 20 is flowed back into only by by-passing valve 18, bypass pipe 17 In pond 14.
The above is only the preferred embodiment of the utility model, not imposes any restrictions to the utility model, all According to the utility model technical spirit any simple modification, change and equivalent transformation to the above embodiments, still fall within The protection scope of technical solutions of the utility model.

Claims (10)

1. a kind of granulation waste discharge processing unit, it is characterised in that: including the vacuum evacuation device being connected with pelletizer and be placed in granulation Exhaust apparatus above machine nature exhaust outlet, the purification device being connected with vacuum evacuation device and exhaust apparatus by sewage pipe and pumping Water circle device;Wherein, purification device includes: the first class purification pond for including adsorbate, the sedimentation basin being connected with first class purification pond, The secondary purification pond being connected with sedimentation basin;Circulator of drawing water includes the pulsating pump that purified water is recycled to entire treatment process.
2. a kind of granulation waste discharge processing unit according to claim 1, it is characterised in that: vacuum evacuation device includes vacuum tank And vacuum pump, vacuum tank are connected with pelletizer vacuum port by the first connecting tube, are connected between vacuum tank and vacuum pump by second Adapter tube is connected;Exhaust apparatus includes hood and exhaust pipe, and the exhaust fan being installed between hood and exhaust pipe, blowdown Pipe connects vacuum pump, exhaust pipe and first class purification pond, is connected between pulsating pump and vacuum pump by water inlet pipe.
3. a kind of granulation waste discharge processing unit according to claim 1, it is characterised in that: sewage pipe is multistage expansion knot Structure, sewage pipe include being sequentially connected logical level-one sewage pipe, second level sewage pipe and three-level sewage pipe, and the caliber of second level sewage pipe is big It is greater than second level sewage pipe in the caliber of level-one sewage pipe, three-level sewage pipe, level-one sewage pipe is connected with vacuum pump and exhaust pipe.
4. a kind of granulation waste discharge processing unit according to claim 3, it is characterised in that: level-one sewage pipe, second level blowdown Pipe and three-level sewage pipe caliber from fine to coarse ratio be 1:2:3, length ratio be 5:2:1 or 7:2:1, be laid with gradient be 1 °- 2°。
5. a kind of granulation waste discharge processing unit according to claim 1 or 2 or 3 or 4, it is characterised in that: first class purification pond, The water purifying tank of sedimentation basin, secondary purification pond and circulator of drawing water is independently arranged, and is set between first class purification pond and sedimentation basin Slope is set, first class purification pond is connected to by slope with sedimentation basin, and sedimentation basin is connected by the channel with filter screen and secondary purification pond Logical, secondary purification pond is connected to water purifying tank by the channel with filter screen, and pulsating pump is set to water purifying tank.
6. a kind of granulation waste discharge processing unit according to claim 5, it is characterised in that: sedimentation basin and secondary purification pond it Between filter screen be in the upper position in channel, the filter screen between secondary purification pond and water purifying tank is in the lower portion in channel It sets.
7. a kind of granulation waste discharge processing unit according to claim 5, it is characterised in that: the filter screen uses multilayer Structure, each layer of filter screen between sedimentation basin and secondary purification pond are 60-100 mesh iron net or stainless (steel) wire;Secondary purification pond The each layer of filter screen between water purifying tank is 100-120 mesh iron net or stainless (steel) wire.
8. a kind of granulation waste discharge processing unit according to claim 1 or 2 or 3 or 4, it is characterised in that: first class purification pond Interior adsorbate is porous structure minerals, and the porous structure minerals are zeolite or medical stone or diatomite, more Pore structure minerals are laid in first class purification pond, and water is filled in first class purification pond, and water did not had porous structure minerals, sewage pipe It is inserted into porous structure minerals gap.
9. a kind of granulation waste discharge processing unit according to claim 1 or 2 or 3 or 4, it is characterised in that: secondary purification pond It is interior to contain fine sand, water plant and water.
10. a kind of granulation waste discharge processing unit according to claim 9, it is characterised in that: the fine sand is volcanic sand Or the energy is husky;The water plant is Yin Lezao or eel grass.
CN201821491171.9U 2018-09-12 2018-09-12 A kind of granulation waste discharge processing unit Expired - Fee Related CN209188436U (en)

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CN201821491171.9U CN209188436U (en) 2018-09-12 2018-09-12 A kind of granulation waste discharge processing unit

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Application Number Priority Date Filing Date Title
CN201821491171.9U CN209188436U (en) 2018-09-12 2018-09-12 A kind of granulation waste discharge processing unit

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111875101A (en) * 2020-07-28 2020-11-03 玖德隆机械(昆山)有限公司 Environment-friendly vacuum pump system of plastic machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111875101A (en) * 2020-07-28 2020-11-03 玖德隆机械(昆山)有限公司 Environment-friendly vacuum pump system of plastic machine

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GR01 Patent grant
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CP03 Change of name, title or address

Address after: 311601 No.1, qintang Xincun East Road, qintang Township, Jiande City, Hangzhou City, Zhejiang Province

Patentee after: Zhejiang qintang calcium Industry Co.,Ltd.

Address before: 311600 No.1, qintang Xincun East Road, qintang Township, Jiande City, Hangzhou City, Zhejiang Province

Patentee before: ZHEJIANG QINTANG CALCIUM Co.,Ltd.

CP03 Change of name, title or address
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190802

CF01 Termination of patent right due to non-payment of annual fee