CN209182261U - A kind of releasing pulley unwrapping wire fault detection system - Google Patents
A kind of releasing pulley unwrapping wire fault detection system Download PDFInfo
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- CN209182261U CN209182261U CN201822037195.3U CN201822037195U CN209182261U CN 209182261 U CN209182261 U CN 209182261U CN 201822037195 U CN201822037195 U CN 201822037195U CN 209182261 U CN209182261 U CN 209182261U
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- shaped card
- unwrapping wire
- releasing pulley
- camera
- alarm
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Abstract
The utility model discloses a kind of releasing pulley unwrapping wire fault detection system, including the image acquisition mechanism for monitoring unwrapping wire state, central processing unit, the first wireless transport module and alarm module that the image of image acquisition mechanism acquisition is handled and analyzed；Image acquisition mechanism includes camera connector, camera head and industrial camera；The camera connector includes upper U-shaped card, left U-shaped card, right U-shaped card and interconnecting piece, interconnecting piece includes upper connecting rod, left connecting rod, right connecting rod and master connecting-rod, camera head is connected with master connecting-rod end, and industrial camera is connected with camera head, industrial camera face releasing pulley pulley；Alarm module includes combined aural and visual alarm and alarm control circuit；The output end of image of industrial camera connects the image input of central processing unit by the first wireless transport module；The alarm signal output ends of central processing unit connect combined aural and visual alarm by alarm control circuit.The utility model can find releasing pulley unwrapping wire failure in time.
Description
Technical field
The utility model relates to detection system technical field more particularly to a kind of releasing pulley unwrapping wire fault detection systems.
Background technique
Releasing pulley includes releasing pulley frame and releasing pulley pulley, and releasing pulley frame includes releasing pulley hanging plate and unwrapping wire
Coaster frame, the left frame and left frame of releasing pulley frame are located at the left and right side of releasing pulley pulley, and unwrapping wire is sliding
Vehicle hanging plate is located above releasing pulley pulley.Under normal conditions, two frames of releasing pulley frame are the U-shaped of outward opening
Frame.
During releasing pulley unwrapping wire, conducting wire often skids off (abbreviation off-line) from releasing pulley, is influencing unwrapping wire just
Often carry out；Unwrapping wire mileage is longer, and conducting wire is prone to wear, and stranded phenomenon occurs often, even has when serious and goes offline, runs line wind
Danger.In extra-high voltage project, unwrapping wire height is higher, and above-mentioned hidden danger is difficult to find in time in the process of laying the line, to influence unwrapping wire
Quality.
In order to monitor unwrapping wire failure, traditional unwrapping wire generally using arranged under unwrapping wire tower special messenger stare at keep by the way of to unwrapping wire mistake
Journey is monitored, and is selective examination of ascending a height to the inspection of releasing pulley pulley, special messenger will be arranged to stare at shield under when unwrapping wire every Ji Ta, greatly
Increase recruitment cost；And since unwrapping wire tower is higher, conducting wire is thinner, conducting wire abrasion, it is stranded the problems such as be not easy to be observed, ground
Face is difficult accurately to find conducting wire defect；Since the unwrapping wire duration is longer, the mode for artificially staring at shield is easy to generate fatigue, is difficult
Guarantee care quality.
Utility model content
The purpose of the utility model is to provide a kind of releasing pulley unwrapping wire fault detection systems, can in time, accurately send out
The failures such as existing off-line, conducting wire abrasion, wire strand breakage.
The technical solution adopted in the utility model are as follows:
A kind of releasing pulley unwrapping wire fault detection system, including for monitoring unwrapping wire state image acquisition mechanism, to figure
Central processing unit, the first wireless transport module and the alarm module for being handled and being analyzed as the image that collecting mechanism acquires；
The image acquisition mechanism includes camera connector, camera head and industrial camera；The camera connector
Including be clamped with releasing pulley hanging plate upper U-shaped card, with left frame clamping left U-shaped card, with left frame clamping right U-shaped card and
Interconnecting piece, the connecting portion on front side of releasing pulley hanging plate, the interconnecting piece include upper connecting rod, left connecting rod, right connecting rod and
Master connecting-rod, the upper U-shaped card are fixedly connected with master connecting-rod by upper connecting rod, and the left U-shaped card is fixedly connected by left connecting rod
Master connecting-rod, the right U-shaped card are fixedly connected with master connecting-rod by right connecting rod；
The camera head is connected with master connecting-rod end, and the industrial camera is connected with camera head, described
Industrial camera face releasing pulley pulley；
The alarm module includes combined aural and visual alarm and alarm control circuit；
The output end of image of the industrial camera is defeated by the image that the first wireless transport module connects central processing unit
Enter end；The alarm signal output ends of central processing unit connect combined aural and visual alarm by alarm control circuit.
Open Side Down for the upper U-shaped card, and to the right, the right U-shaped card opening is to the left for the left U-shaped card opening.
The inner wall of the lower end of the upper U-shaped card is arc.
The inner wall of the left U-shaped card lower end and the inner wall of right U-shaped card lower end are arc.
Upper U-shaped card, left U-shaped card and the right U-shaped card is elastic material.
The releasing pulley unwrapping wire fault detection system further includes the second wireless transport module, server, third is wireless
Transmission module and touch screen；The central processing unit is connected by the second wireless transport module with server, the clothes
Business device is connected by third wireless transport module with touch screen.
The utility model is connected on releasing pulley frame by camera connector by industrial camera fastening, quickly, industry
Camera acquires the real-time image information during releasing pulley unwrapping wire in real time, and central processing unit handles real-time image information
And comparative analysis, thus judge whether releasing pulley unwrapping wire failure occurs, and if there is unwrapping wire failure, central processing unit control report
Alert module alarm, to remind staff；Human eye is replaced to monitor conducting wire with industrial camera monitoring releasing pulley, without work
Personnel, which ascend a height, checks the working condition of releasing pulley, greatly reduces cost of human resources, also avoids because of monitoring personnel's fatigue
Caused monitoring quality problems, can accurately monitor conducting wire abrasion, stranded, off-line and other issues, and can and alarm,
It reminds staff to check, solves unwrapping wire failure in time convenient for staff, ensure that unwrapping wire quality and venting efficiency.
Further, it is stored by the way that failure picture to be transmitted in server, convenient for record unwrapping wire failure, leaves failure money
Material is convenient for summing up experience；Fault picture is transmitted in touch screen by server, and the staff on ground is enable to judge event immediately
Hinder type, and take appropriate measures and solve failure, further improves venting efficiency and unwrapping wire quality.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the left U-shaped card structure schematic diagram of the utility model；
Fig. 3 is the principles of the present invention block diagram；
Description of symbols:
1, releasing pulley hanging plate；2, left frame；3, left frame；4, releasing pulley pulley；5, industrial camera；6, camera cloud
Platform；7, upper U-shaped card；8, left U-shaped card；9, right U-shaped card；10, upper connecting rod；11, left connecting rod；12, right connecting rod；13, master connecting-rod.
Specific embodiment
In the description of the present invention, it should be noted that term " on ", "lower", "left", "right", "inner", "outside"
The orientation or positional relationship of equal instructions is to be based on the orientation or positional relationship shown in the drawings, and being merely for convenience of description, this is practical new
Type and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation
Construction and operation, therefore should not be understood as limiting the present invention.In addition, term " first ", " second ", " third " are only used
In description purpose, it is not understood to indicate or imply relative importance.
As shown in Figure 1,2 and 3, the utility model includes for monitoring the image acquisition mechanism of unwrapping wire state, adopting to image
Central processing unit, the first wireless transport module, alarm module that the image of collecting mechanism acquisition is handled and analyzed；It further include
Two wireless transport modules, server, third wireless transport module and touch screen.
The image acquisition mechanism includes camera connector, camera head 6 and industrial camera 5；The camera connection
Part includes the upper U-shaped card 7 being clamped with releasing pulley hanging plate 1, the left U-shaped card 8 being clamped with left frame 2, the right side being clamped with left frame 3
U-shaped card 9 and interconnecting piece, for the connecting portion in 1 front side of releasing pulley hanging plate, the interconnecting piece includes upper connecting rod 10, Zuo Lian
Bar 11, right connecting rod 12 and master connecting-rod 13, the upper U-shaped card 7 are fixedly connected with master connecting-rod 13, the left U by upper connecting rod 10
Shape card 8 is fixedly connected with master connecting-rod 13 by left connecting rod 11, and the right U-shaped card 9 is fixedly connected with master connecting-rod 13 by right connecting rod 12；
The camera head 6 is connected with 13 end of master connecting-rod, and the industrial camera 5 is connected with camera head 6,
The 5 face releasing pulley pulley 4 of industrial camera；
The alarm module includes combined aural and visual alarm and alarm control circuit；
The output end of image of the industrial camera 5 is defeated by the image that the first wireless transport module connects central processing unit
Enter end；The alarm signal output ends of central processing unit connect combined aural and visual alarm by alarm control circuit.The central processing
Device is connected by the second wireless transport module with server, and the server passes through third wireless transport module and touch screen
It is connected.
In the present embodiment, Open Side Down for the upper U-shaped card 7, and the left U-shaped card 8 is open to the right, the right U-shaped
9 opening of card is to the left.Right U-shaped card 9 is identical as 8 structure of left U-shaped card, and opening direction is opposite.
The working principle of the utility model is as follows:
Upper U-shaped card 7 is directed at releasing pulley hanging plate 1, left U-shaped card 8 is directed at left frame 2, and right U-shaped card 9 is directed at left frame 3,
Camera connector is stuck on releasing pulley frame from top to bottom.Left U-shaped card 8 and right U-shaped card 9 prevent camera connector from horizontally slipping
It falls off.
The shooting angle of industrial camera 5 is adjusted by camera head 6, so that 5 face releasing pulley pulley 4 of industrial camera,
High-frequency shoots the realtime graphic of the releasing pulley pulley 4 during unwrapping wire.It stores in advance just in central processing unit in unwrapping wire
Releasing pulley pulley 4 normal picture.
Realtime graphic is transmitted in central processing unit by industrial camera 5 by the first wireless transport module, central processing unit
Realtime graphic handles realtime graphic, and is compared and analyzed according to normal picture to realtime graphic, judges whether occur
Unwrapping wire failure.
It, will be real-time by the second wireless transport module when central processing unit unwrapping wire failure occurs according to realtime graphic judgement
The failure picture of shooting, which is transmitted in server, to be stored, and failure picture is transmitted to touching by third wireless transport module by server
Screen display is touched, meanwhile, central processing unit controls combined aural and visual alarm by alarm control circuit and alarms, to remind staff
There is unwrapping wire failure in releasing pulley.Staff easily judges fault type, nothing according to the fault picture for touching screen display
It need to ascend a height and releasing pulley is checked on the spot.
The utility model is connected on releasing pulley frame by camera connector by the fastening of industrial camera 5, quickly, industry
Camera 5 in real time acquisition releasing pulley unwrapping wire during real-time image information, central processing unit to real-time image information at
Reason and comparative analysis, thus judge whether releasing pulley unwrapping wire failure occurs, if there is unwrapping wire failure, central processing unit control
Alarm module alarm, to remind staff；Monitoring releasing pulley with industrial camera 5 replaces human eye to monitor conducting wire, without
Staff, which ascends a height, checks the working condition of releasing pulley, greatly reduces cost of human resources, also avoids because of monitoring personnel
Quality problems are monitored caused by tired, can accurately monitor conducting wire abrasion, stranded, off-line and other issues, and can be timely
Alarm reminds staff to check, solves unwrapping wire failure in time convenient for staff, ensure that unwrapping wire quality and unwrapping wire effect
Rate.
Further, it is stored by the way that failure picture to be transmitted in server, convenient for record unwrapping wire failure, leaves failure money
Material is convenient for summing up experience；Fault picture is transmitted in touch screen by server, and the staff on ground is enable to judge event immediately
Hinder type, and take appropriate measures and solve failure, further improves venting efficiency and unwrapping wire quality.
The inner wall of the lower end of the upper U-shaped card 7 is arc.The inner wall and right U-shaped of 8 lower end of left U-shaped card
The inner wall for blocking 9 lower ends is arc.Upper U-shaped card 7, left U-shaped card 8 and the right U-shaped card 9 is elastic material.
The setting of arc is so that the lower end import of upper U-shaped card 7, left U-shaped card 8 and right U-shaped card 9 is greater than releasing pulley hanging plate 1
With the thickness of releasing pulley frame left frame 2, left frame 3, the minimum spacing of upper U-shaped card 7, left U-shaped card 8 and right U-shaped card 9 opening
Be slightly smaller than the thickness of releasing pulley hanging plate 1 and releasing pulley frame left frame 2, left frame 3, convenient for camera connector from upper and
Under be connected to releasing pulley, promote the connection speed of camera connector and releasing pulley frame；Upper U-shaped card 7, left U-shaped card 8 and the right side
U-shaped card 9 expands outwardly that deformation occurs, is further enhanced using the power that upper U-shaped card 7, left U-shaped card 8 and right U-shaped card 9 restore deformation
The bonding strength of camera connector and releasing pulley frame.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited
System；Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should
Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of
Technical characteristic is equivalently replaced；And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new
The range of each embodiment technical solution of type.
Claims (6)
1. a kind of releasing pulley unwrapping wire fault detection system, it is characterised in that: including the Image Acquisition for monitoring unwrapping wire state
Mechanism, central processing unit, the first wireless transport module and the report that the image of image acquisition mechanism acquisition is handled and analyzed
Alert module；
The image acquisition mechanism includes camera connector, camera head and industrial camera；The camera connector includes
With right U-shaped card and the connection of the upper U-shaped card, the left U-shaped card being clamped with left frame and left frame clamping of the clamping of releasing pulley hanging plate
Portion, for the connecting portion on front side of releasing pulley hanging plate, the interconnecting piece includes upper connecting rod, left connecting rod, right connecting rod and main company
Bar, the upper U-shaped card are fixedly connected with master connecting-rod by upper connecting rod, and the left U-shaped card is fixedly connected with main company by left connecting rod
Bar, the right U-shaped card are fixedly connected with master connecting-rod by right connecting rod；
The camera head is connected with master connecting-rod end, and the industrial camera is connected with camera head, the work
Industry camera face releasing pulley pulley；
The alarm module includes combined aural and visual alarm and alarm control circuit；
The output end of image of the industrial camera connects the image input of central processing unit by the first wireless transport module；
The alarm signal output ends of central processing unit connect combined aural and visual alarm by alarm control circuit.
2. releasing pulley unwrapping wire fault detection system according to claim 1, it is characterised in that: the upper U-shaped card is opened
Downwards, to the right, the right U-shaped card opening is to the left for the left U-shaped card opening for mouth.
3. releasing pulley unwrapping wire fault detection system according to claim 2, it is characterised in that: the upper U-shaped card
The inner wall of lower end is arc.
4. releasing pulley unwrapping wire fault detection system according to claim 3, it is characterised in that: under the left U-shaped card
The inner wall of end and the inner wall of right U-shaped card lower end are arc.
5. releasing pulley unwrapping wire fault detection system according to claim 4, it is characterised in that: the upper U-shaped card, a left side
U-shaped card and right U-shaped card are elastic material.
6. releasing pulley unwrapping wire fault detection system according to claim 1, it is characterised in that: further include the second wireless biography
Defeated module, server, third wireless transport module and touch screen；The central processing unit by the second wireless transport module with
Server is connected, and the server is connected by third wireless transport module with touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822037195.3U CN209182261U (en) | 2018-12-06 | 2018-12-06 | A kind of releasing pulley unwrapping wire fault detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201822037195.3U CN209182261U (en) | 2018-12-06 | 2018-12-06 | A kind of releasing pulley unwrapping wire fault detection system |
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| Publication Number | Publication Date |
|---|---|
| CN209182261U true CN209182261U (en) | 2019-07-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201822037195.3U Active CN209182261U (en) | 2018-12-06 | 2018-12-06 | A kind of releasing pulley unwrapping wire fault detection system |
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| CN (1) | CN209182261U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111915854A (en) * | 2020-07-15 | 2020-11-10 | 广东电网有限责任公司清远供电局 | Paying-off tackle danger early warning method and device |
-
2018
- 2018-12-06 CN CN201822037195.3U patent/CN209182261U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111915854A (en) * | 2020-07-15 | 2020-11-10 | 广东电网有限责任公司清远供电局 | Paying-off tackle danger early warning method and device |
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