CN209171360U - Coarse cereals cooked rice producing line - Google Patents
Coarse cereals cooked rice producing line Download PDFInfo
- Publication number
- CN209171360U CN209171360U CN201821066573.4U CN201821066573U CN209171360U CN 209171360 U CN209171360 U CN 209171360U CN 201821066573 U CN201821066573 U CN 201821066573U CN 209171360 U CN209171360 U CN 209171360U
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- rice
- box
- coarse cereals
- retortable
- retortable box
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 260
- 235000009566 rice Nutrition 0.000 title claims abstract description 260
- 235000013339 cereals Nutrition 0.000 title claims abstract description 156
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 259
- 238000011049 filling Methods 0.000 claims abstract description 54
- 238000010438 heat treatment Methods 0.000 claims abstract description 53
- 241000209140 Triticum Species 0.000 claims abstract description 50
- 235000021307 Triticum Nutrition 0.000 claims abstract description 50
- 230000001954 sterilising effect Effects 0.000 claims abstract description 41
- 238000005406 washing Methods 0.000 claims abstract description 34
- 235000015097 nutrients Nutrition 0.000 claims abstract description 32
- 238000010025 steaming Methods 0.000 claims abstract description 28
- 241000196324 Embryophyta Species 0.000 claims abstract description 27
- 238000009835 boiling Methods 0.000 claims abstract description 27
- 238000007789 sealing Methods 0.000 claims abstract description 12
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 96
- 238000003860 storage Methods 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 10
- 235000011194 food seasoning agent Nutrition 0.000 claims description 9
- 238000004659 sterilization and disinfection Methods 0.000 claims description 8
- 238000002791 soaking Methods 0.000 claims description 6
- 230000005484 gravity Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 4
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000000844 anti-bacterial effect Effects 0.000 claims description 2
- 230000008859 change Effects 0.000 claims description 2
- 238000009833 condensation Methods 0.000 claims description 2
- 230000005494 condensation Effects 0.000 claims description 2
- 238000002386 leaching Methods 0.000 claims 1
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- 244000062793 Sorghum vulgare Species 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 235000019713 millet Nutrition 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000008016 vaporization Effects 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007596 consolidation process Methods 0.000 description 2
- 230000029087 digestion Effects 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
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- 238000009834 vaporization Methods 0.000 description 2
- PHOQVHQSTUBQQK-SQOUGZDYSA-N D-glucono-1,5-lactone Chemical compound OC[C@H]1OC(=O)[C@H](O)[C@@H](O)[C@@H]1O PHOQVHQSTUBQQK-SQOUGZDYSA-N 0.000 description 1
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- 238000009826 distribution Methods 0.000 description 1
- 235000012209 glucono delta-lactone Nutrition 0.000 description 1
- 239000000182 glucono-delta-lactone Substances 0.000 description 1
- 229960003681 gluconolactone Drugs 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000005070 ripening Effects 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
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- Commercial Cooking Devices (AREA)
- Cereal-Derived Products (AREA)
Abstract
A kind of coarse cereals cooked rice producing line includes device for washing rice, puffed wheat device, filling apparatus, coarse cereals adding set, microwave steaming plant, sealer device, post cure sterilizing unit, device for washing rice, puffed wheat device, filling apparatus, coarse cereals adding set, microwave steaming plant, sealer device, post cure sterilizing unit are set gradually, the rice of wash clean is conveyed to puffed wheat device by the device for washing rice, soaked rice is conveyed to filling apparatus by puffed wheat device, filling apparatus by soaked rice and nutrient solution it is quantitative be transported to Retortable Box；Soaked coarse cereals are transported to Retortable Box by coarse cereals adding set, and it is evenly distributed on coarse cereals on rice, microwave steaming plant carries out heating boiling to rice, nutrient solution and the coarse cereals in Retortable Box, and sealer device is to acquisition semi-finished product Retortable Box after the Retortable Box encapsulation of the rice and coarse cereals that contain curing；The mode that post cure sterilizing unit is upward with cassette bottom by semi-finished product Retortable Box, sealing film is downward is fixed.
Description
Technical field
The utility model relates to rice processing technique field more particularly to a kind of coarse cereals cooked rice producing lines.
Background technique
Rice is divided into long-grained nonglutinous rice and polished rice.The general a variety of plant long-grained nonglutinous rices in south, a variety of plant polished rices in the north.The depth processed with rice
Enter, the product of self-heating rice is more and more perfect.The amylose content of long-grained nonglutinous rice is high, therefore viscosity is smaller, the self-heating produced
Rice is more loose.And the amylose content of polished rice is lower, the viscosity for the self-heating rice produced is larger, and mouthfeel is more soft
It is glutinous.Different population tastes is different, and someone likes eating long-grained nonglutinous rice, and someone likes eating polished rice.The either self-heating produced of long-grained nonglutinous rice
Self-heating rice that rice or polished rice are produced, after storage time is long, when being heated again to self-heating rice, from
Hot rice is easy to happen the problem of being raw again.
Millet, oat meanwhile when millet in the prior art, oat and polished rice mixture manufacturing coarse cereals rice, after being cooked
It will appear soft or hard inconsistent situation with polished rice, to influence eating mouth feel.
Summary of the invention
In view of this, it is necessary to provide one kind to be suitble to using rice production coarse cereals rice, is not raw again, soft or hard consistent
Coarse cereals cooked rice producing line.
A kind of coarse cereals cooked rice producing line includes device for washing rice, puffed wheat device, filling apparatus, coarse cereals adding set, microwave steam
Boil device, sealer device, post cure sterilizing unit, device for washing rice, puffed wheat device, filling apparatus, coarse cereals adding set, microwave
Steaming plant, sealer device, post cure sterilizing unit are set gradually, and the rice of wash clean is conveyed to bubble by the device for washing rice
Soaked rice is conveyed to filling apparatus by rice device, puffed wheat device, and filling apparatus quantifies soaked rice and nutrient solution
Be transported to Retortable Box；Soaked coarse cereals are transported to Retortable Box by coarse cereals adding set, and coarse cereals is made to be evenly distributed on rice
On, microwave steaming plant carries out heating boiling to rice, nutrient solution and the coarse cereals in Retortable Box, to pass through the boiling in Retortable Box
Nutrient solution cure rice and coarse cereals in Retortable Box uniformly, the rice and coarse cereals in Retortable Box are main after uniformly curing
Dynamic discharge steam is distributed with the nutrient solution accelerated in Retortable Box；Retortable Box of the sealer device to the rice and coarse cereals that contain curing
Semi-finished product Retortable Box is obtained after encapsulation；Post cure sterilizing unit is upward with cassette bottom by semi-finished product Retortable Box, seals film downwards
Mode is fixed, and carries out high temperature sterilization and post cure so that be located at cassette bottom a small amount of nutrient solution collected self gravity to
Sealing film is diffused up after vaporizing during to promote the big grain of rice and coarse cereals positioned at cassette bottom loose, and post cure kills
Bacterium device includes insulation shell, heating device, lunch box rack, lunch box holding tray component, the heating device, lunch box rack
In insulation shell, lunch box rack is located at the inside of heating device, and lunch box rack is equipped with several layers rest stand, lunch box
Holding tray component is erected on rest stand, and lunch box holding tray component includes box top holding tray and cassette bottom holding tray, box top holding tray
It is fastened and connected with cassette bottom holding tray, lunch box is between box top holding tray and cassette bottom holding tray, and box top holding tray is put with cassette bottom
The gap set between disk is identical as the height of lunch box, in order to lunch box inversion, if the bottom of box top holding tray is uniformly arranged
The restriction slot that the dry upper surface with lunch box matches, so that the top insertion of lunch box limits in slot, the bottom of box top holding tray is also
Equipped with several through-holes, so that the water generated after steam condensation is discharged from through-hole.
Preferably, the device for washing rice includes rice barn, the first water pipe, washes a meter slot, the first rabbling mechanism, the first Storage water tank,
The lower end of the rice barn is connected to the upper end for washing meter slot by pipeline, and a meter slot, the water outlet of the first water pipe are washed in rice importing
To wash a meter slot connection, to clean to rice, washing meter slot is netted, the water discharge after cleaning, the first rabbling mechanism
It stirs end to be arranged in washing meter slot, to be stirred rice, the first Storage water tank is located at the lower section for washing meter slot, washes a meter slot to accept
In water.
Preferably, the puffed wheat device include fixed bracket, puffed wheat tank, draw mitron, delivery pump, the second water pipe, draining tank,
The rear of device for washing rice is arranged in second Storage water tank, the fixed bracket, and puffed wheat tank is fixedly connected with support bracket fastened upper end, draws
The discharge port of mitron is connected to the upper end of puffed wheat tank, and the feed inlet for drawing mitron is connected to a meter slot is washed, and mitron is being drawn in delivery pump setting
On, the water and rice that will be washed in meter slot introduce puffed wheat tank, and the water outlet of the second water pipe is connected to the upper end of puffed wheat tank, the second water pipe
Water inlet be connected to the first water tank, water extra in puffed wheat tank is discharged to the first Storage water tank, puffed wheat tank from the second water pipe
Lower end be connected to draining tank, the rice containing water removes water after impregnating, and the bottom of draining tank and the second Storage water tank connect
It is logical, the side wall of Water tank be it is netted, filtered water is discharged into the second Storage water tank, the lower end of draining tank is equipped with discharge port, drip
The discharge port of water pot is located at the surface of filling apparatus, and the rice after draining is discharged on filling apparatus.
Preferably, the puffed wheat tank include external protection, it is interior hold layer, the side wall for inside holding layer is transparent, external protection and
It inside holds the cavity between layer and is uniformly provided with several ultraviolet sterilizing lamps, external protection and the interior upper end for holding the cavity between layer
Equipped with through-hole, to set up ultraviolet sterilizing lamp, while it being conveniently replaceable impaired ultraviolet sterilizing lamp, to utilize ultraviolet sterilizing lamp
Antibacterial, sterilizing is carried out to the material in puffed wheat tank, inside holds and is equipped with heating device in layer, so that the interior temperature held in layer reaches
Soaking temperature requirement, and then rice is promoted to absorb moisture as early as possible, shorten soaking time.
Preferably, the filling apparatus includes the first rice conveyer belt, filling slot, Retortable Box conveyer belt, seasoning liquid supply
Device, one end of the first rice conveyer belt are located at the underface of draining tank, and the rice after draining is imported the first rice
Conveyer belt, the other end of the first rice conveyer belt are located at the surface of filling slot, and rice is imported filling slot, the bottom of filling slot
Portion is equipped with discharge port, and one end of Retortable Box conveyer belt is located at the lower section of the discharge port of filling slot, is placed on Retortable Box conveyer belt
Several Retortable Box, when Retortable Box is located at the underface of the discharge port of filling slot, the rice in filling slot imports Retortable Box, allotment
Liquid device for supplying is located at the front of filling slot, in order to add water, the other end and microwave steam of Retortable Box conveyer belt into Retortable Box
Device connection is boiled, Retortable Box is placed into microwave steaming plant.
Preferably, the coarse cereals adding set includes that coarse cereals hold hopper, rotary electric machine, coarse cereals roller, and coarse cereals hold hopper
Positioned at the top of Retortable Box conveyer belt, rotary electric machine and coarse cereals roller setting held on hopper in coarse cereals, the shaft of rotary electric machine with
Coarse cereals rod is fixedly connected, and coarse cereals roller is located on the discharge port of coarse cereals containing tank, and the diameter of coarse cereals roller and coarse cereals containing tank go out
Material mouth it is of same size, to prevent coarse cereals from flowing out, several grooves are set, the transmission below groove and discharge port on coarse cereals containing tank
The Retortable Box taken faces, and when rotary electric machine rotates, the rotation of coarse cereals roller is driven, to make the coarse cereals in groove with coarse cereals roller
Rotation fall on rice.
Preferably, the microwave steaming plant includes the second rice conveyer belt, microwave heating box, the second rice transmission
Band and the first rice transmit band connection, and the Retortable Box that rice, coarse cereals and nutrient solution are housed is transferred to the second rice conveyer belt
On, the second rice conveyer belt is arranged in microwave heating box, to add in transmit process to rice, the coarse cereals in Retortable Box
Hot boiling cures the rice in Retortable Box uniformly by the nutrient solution of the boiling in Retortable Box, and the top of microwave heating box is also
Mechanism is detached equipped with steam, steam is discharged after uniformly curing with the rice in Retortable Box actively to accelerate the moisture in Retortable Box
Distribute, the steam treatment mechanism includes that steam detaches pipeline, negative-pressure air fan, and steam detaches lower end and the microwave heating of pipeline
The upper end of case is connected to, and negative-pressure air fan setting detaches in pipeline in steam, to accelerate distributing for steam.
Preferably, the cassette bottom holding tray includes support disk body, several Retortable Box laying racks, Retortable Box laying rack position
In support disk body, the length of Retortable Box laying rack with support the of same size of disk body, the width of several Retortable Box laying racks is total
It is identical with the support length of disk body, so that Retortable Box laying rack is closely placed in support disk body, set on Retortable Box rack
There are several Retortable Box to hold hole, Retortable Box holds the shape in hole and the shape of the cross section of Retortable Box is identical, and Retortable Box is held
The length in hole is greater than the length of Retortable Box bottom, and the width that Retortable Box holds hole is less than the width of Retortable Box bottom, and Retortable Box is contained
The bottom for putting frame is equipped with supporting table, so that Retortable Box is erected on Retortable Box laying rack, when Retortable Box laying rack is closely placed on
When supporting in disk body, the Retortable Box on Retortable Box laying rack holds hole and faces with the restriction slot on the holding tray of box top, so as to steam
Box is boiled to be fixed in Retortable Box holding tray component.
The utility model has the advantages that the utility model provides a kind of coarse cereals cooked rice producing line, coarse cereals cooked rice producing line include device for washing rice,
Puffed wheat device, filling apparatus, coarse cereals adding set, microwave steaming plant, sealer device, post cure sterilizing unit, microwave steam
It boils device and heating boiling is carried out to the content in Retortable Box, made by the nutrient solution of the boiling in Retortable Box big in Retortable Box
Rice and coarse cereals uniformly cure, and steam is discharged actively to accelerate in Retortable Box in the rice and coarse cereals in Retortable Box after uniformly curing
Nutrient solution distributes；The mode that post cure sterilizing unit is upward with cassette bottom by semi-finished product Retortable Box, sealing film is downward is fixed, and is gone forward side by side
Row high temperature sterilization and post cure, so that the mistake that a small amount of nutrient solution collected for being located at cassette bottom is close to sealing film in self gravity
It is diffused up after being vaporized in journey to promote the big grain of rice positioned at cassette bottom loose, solves the problems, such as that rice is raw again, while making miscellaneous
Grain and coarse cereals rice mouthfeel made of rice are preferable.The hardness of coarse cereals and rice is more consistent simultaneously, solves soft or hard different
Problem.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the coarse cereals cooked rice producing line of the utility model.
Fig. 2 is the structural schematic diagram of another preferred angle of the coarse cereals cooked rice producing line of the utility model.
Fig. 3 is the partial structurtes signal including device for washing rice and puffed wheat device of the coarse cereals cooked rice producing line of the utility model
Figure.
Fig. 4 is the sectional view including device for washing rice and puffed wheat device of the coarse cereals cooked rice producing line of the utility model.
Fig. 5 is the structural schematic diagram including filling apparatus of the coarse cereals cooked rice producing line of the utility model.
Fig. 6 is the structural schematic diagram of the post cure sterilizing unit of the coarse cereals cooked rice producing line of the utility model.
Fig. 7 is the structural schematic diagram of the disassembled form of the Retortable Box holding tray component of the utility model.
Fig. 8 is the structural schematic diagram of the support disk body of the utility model.
Fig. 9 is the structural schematic diagram of the buckling state of the Retortable Box holding tray component of the utility model.
Figure 10 is that Retortable Box is located at the state diagram in the holding tray of box top.
In figure: coarse cereals cooked rice producing line 10, rice barn 201, the first water pipe 202, washes meter slot 203, first stirs device for washing rice 20
It mixes mechanism 204, the first Storage water tank 205, puffed wheat device 30, fixed bracket 301, puffed wheat tank 302, external protection 3021, interior hold
Layer 3022, draws mitron 303, the second water pipe 304, draining tank 305, the second Storage water tank 306, filling dress at ultraviolet sterilizing lamp 3023
Set the 40, first rice conveyer belt 401, filling slot 402, Retortable Box conveyer belt 403, seasoning liquid device for supplying 404, coarse cereals addition dress
Set 405, microwave steaming plant 50, the second rice conveyer belt 501, microwave heating box 502, steam treatment mechanism 503, sealer device
60, post cure sterilizing unit 70, insulation shell 701, heating device 702, Retortable Box rack 703, Retortable Box holding tray group
Part 704, box top holding tray 7041 limit slot 70411, cassette bottom holding tray 7042, support disk body 70421, Retortable Box laying rack
70422。
Specific embodiment
It, below will be to use required in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment
Attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is some embodiments of the utility model, for this
For the those of ordinary skill of field, without creative efforts, it can also be obtained according to these attached drawings others
Attached drawing.
Please refer to Fig. 1 to Figure 10, a kind of coarse cereals cooked rice producing line 10 includes device for washing rice 20, puffed wheat device 30, filling dress
Set 40, microwave steaming plant 50, sealer device 60, post cure sterilizing unit 70, it is device for washing rice 20, puffed wheat device 30, filling
Device 40, coarse cereals adding set 405, microwave steaming plant 50, sealer device 60, post cure sterilizing unit 70 are set gradually,
The rice of wash clean is conveyed to puffed wheat device 30 by the device for washing rice 20, and soaked rice is conveyed to filling by puffed wheat device 30
Device 40, filling apparatus 40 by soaked rice and nutrient solution it is quantitative be transported to Retortable Box；Coarse cereals adding set 405 will soak
The coarse cereals soaked are transported to Retortable Box, and are evenly distributed on coarse cereals on rice, and microwave steaming plant 50 is to big in Retortable Box
Rice, nutrient solution and coarse cereals carry out heating boiling, make rice in Retortable Box and miscellaneous with the nutrient solution by the boiling in Retortable Box
Grain uniformly cures, and steam is discharged actively to accelerate the nutrient solution in Retortable Box in the rice and coarse cereals in Retortable Box after uniformly curing
It distributes；Semi-finished product Retortable Box is obtained after the Retortable Box encapsulation of 60 pairs of the sealer device rice for containing curing；Post cure sterilization dress
It sets 70 modes semi-finished product Retortable Box is upward with cassette bottom, that sealing film is downward to fix, and carries out high temperature sterilization and post cure, with
Diffuse up a small amount of nutrient solution collected positioned at cassette bottom to promote after vaporization during self gravity is close to sealing film
Keep the big grain of rice and coarse cereals positioned at cassette bottom loose, the post cure sterilizing unit 70 includes insulation shell 701, heating device
702, Retortable Box rack, Retortable Box holding tray component, the heating device 702, Retortable Box rack are located at insulation shell 701
In, Retortable Box rack is located at the inside of heating device 702, and Retortable Box rack is equipped with several layers rest stand, and Retortable Box is put
It sets disk component to be erected on rest stand, Retortable Box holding tray component includes box top holding tray 7041 and cassette bottom holding tray 7042, box
Top holding tray 7041 and cassette bottom holding tray 7042 are fastened and connected, and Retortable Box is located at box top holding tray 7041 and cassette bottom holding tray 7042
Between, and the gap between box top holding tray 7041 and cassette bottom holding tray 7042 is identical as the height of Retortable Box, in order to boiling
Box is inverted, and the bottom of box top holding tray 7041 is uniformly arranged several restriction slots to match with Retortable Box upper surface
70411, so that the top insertion of Retortable Box limits in slot 70411, the bottom of box top holding tray 7041 is additionally provided with several through-holes, with
The water generated after condensing steam is discharged from through-hole.
In a better embodiment, the heating device includes main steam header road, steam lateral, steam master
Pipe level is arranged on the inner wall of insulation shell, and steam lateral is connected to main steam header road, steam lateral and ground
Face is vertical, and several spray heads are uniformly distributed on steam lateral, to spray into hot steam into insulation shell, to carry out to lunch box
Heating.
Further, the device for washing rice 20 includes rice barn 201, the first water pipe 202, washes meter slot 203, the first rabbling mechanism
204, the lower end of the first Storage water tank 205, the rice barn 201 is connected to the upper end for washing meter slot 203 by pipeline, and rice is imported
Meter slot 203 is washed, the water outlet of the first water pipe 202 is to wash the connection of meter slot 203, and to clean to rice, washing meter slot 203 is net
Shape, the water discharge after cleaning, the stirring end of the first rabbling mechanism 204 is arranged in washing meter slot 203, to stir rice
It mixes, the first Storage water tank 205 is located at the lower section for washing meter slot 203, to accept the water washed in meter slot 203.
Further, the puffed wheat device 30 includes fixed bracket 301, puffed wheat tank 302, draws mitron 303, delivery pump, the
The rear of device for washing rice 20, puffed wheat is arranged in two water pipes 304, draining tank 305, the second Storage water tank 306, the fixed bracket 301
Tank 302 is fixedly connected with the upper end of fixed bracket 301, and the discharge port for drawing mitron 303 is connected to the upper end of puffed wheat tank 302, draws rice
The feed inlet of pipe 303 is connected to meter slot 203 is washed, and delivery pump is arranged on drawing mitron 303, will wash the water and rice in meter slot 203
Introduce puffed wheat tank 302, the water outlet of the second water pipe 304 is connected to the upper end of puffed wheat tank 302, the water inlet of the second water pipe 304 and
The connection of first water tank, is discharged to the first Storage water tank 205, puffed wheat tank from the second water pipe 304 for water extra in puffed wheat tank 302
302 lower end is connected to draining tank 305, and the rice containing water removes water after impregnating, the bottom of draining tank 305 and second
Storage water tank 306 is connected to, the side wall of Water tank be it is netted, filtered water is discharged into the second Storage water tank 306, draining tank 305
Lower end is equipped with discharge port, and the discharge port of draining tank 305 is located at the surface of filling apparatus 40, the rice after draining is discharged to filling
On assembling device 40.
Further, the puffed wheat tank 302 include external protection 3021, it is interior hold layer 3022, inside hold the side of layer 3022
Wall is transparent, and external protection 3021 and the interior cavity held between layer 3022 are uniformly provided with several ultraviolet sterilizing lamps 3023, outer guarantor
Sheath 3021 and the interior upper end for holding the cavity between layer 3022 are equipped with through-hole, to set up ultraviolet sterilizing lamp 3023, while just
In the impaired ultraviolet sterilizing lamp 3023 of replacement, to be pressed down using ultraviolet sterilizing lamp 3023 to the material in puffed wheat tank 302
Bacterium, sterilizing inside hold and are equipped with heating device in layer 3022, so that the interior temperature held in layer 3022 reaches soaking temperature requirement,
And then rice is promoted to absorb moisture as early as possible, shorten soaking time.
Further, the filling apparatus 40 includes the first rice conveyer belt 401, filling slot 402, Retortable Box conveyer belt
403, one end of seasoning liquid device for supplying 404, the first rice conveyer belt 401 is located at the underface of draining tank 305, will drip
Rice after water imports the first rice conveyer belt 401, the other end of the first rice conveyer belt 401 be located at filling slot 402 just on
Rice is imported filling slot 402 by side, and the bottom of filling slot 402 is equipped with discharge port, and one end of Retortable Box conveyer belt 403 is located at
The lower section of the discharge port of filling slot 402 is placed with several Retortable Box on Retortable Box conveyer belt 403, when Retortable Box is located at filling slot
When the underface of 402 discharge port, the rice in filling slot 402 imports Retortable Box, and seasoning liquid device for supplying 404 is located at filling slot
402 front, in order to add seasoning liquid into Retortable Box, the other end and microwave steaming plant 50 of Retortable Box conveyer belt 403 connect
It connects, Retortable Box is placed into microwave steaming plant 50.
The seasoning liquid is that water, nutrient solution etc. are added in rice the liquid that can finally make rice cooked.
Further, the coarse cereals adding set 405 includes that coarse cereals hold hopper, rotary electric machine, coarse cereals roller, and coarse cereals are held
Hopper is located at the top of Retortable Box conveyer belt, and rotary electric machine and the setting of coarse cereals roller are held on hopper in coarse cereals, and rotary electric machine turns
Axis is fixedly connected with coarse cereals rod, and coarse cereals roller is located on the discharge port of coarse cereals containing tank, and the diameter of coarse cereals roller and coarse cereals containing tank
Discharge port it is of same size, to prevent coarse cereals from flowing out, several grooves are set, below groove and discharge port on coarse cereals containing tank
Retortable Box on conveyer belt faces, and when rotary electric machine rotates, the rotation of coarse cereals roller is driven, to make the coarse cereals in groove with miscellaneous
The rotation of grain roller is fallen on rice.
Further, the microwave steaming plant 50 includes the second rice conveyer belt 501, microwave heating box 502, and described the
Two rice conveyer belts 501 are connect with the first rice conveyer belt 401, and the Retortable Box transfer of rice, coarse cereals and nutrient solution will be housed
Onto the second rice conveyer belt 501, the second rice conveyer belt 501 is arranged in microwave heating box 502, with right in transmit process
Rice, coarse cereals in Retortable Box carry out heating boiling, keep the rice in Retortable Box equal by the nutrient solution of the boiling in Retortable Box
Even curing, the top of microwave heating box 50 are additionally provided with steam and detach mechanism 503, main after uniformly being cured with the rice in Retortable Box
For dynamic discharge steam to accelerate distributing for the moisture in Retortable Box, the steam treatment mechanism 503 includes that steam detaches pipeline, negative pressure
Blower, steam detach the lower end of pipeline and are connected to the upper end of microwave heating box, and negative-pressure air fan setting detaches in pipeline in steam, with
Accelerate distributing for steam.
In a better embodiment, the packaging system 60 is sealing machine.
Further, the cassette bottom holding tray 7042 includes support disk body 70421, several Retortable Box laying racks 70422, institute
It states Retortable Box laying rack 70422 to be located in support disk body 70421, the length and support disk body 70421 of Retortable Box laying rack 70422
It is of same size, the width summations of several Retortable Box laying racks 70422 is identical as the support length of disk body 70421, so that boiling
Box laying rack 70422 is closely placed in support disk body 70421, and Retortable Box rack is equipped with several Retortable Box and holds hole, is steamed
Boil that box holds the shape in hole and the shape of the cross section of Retortable Box is identical, and Retortable Box holds the length in hole and is greater than Retortable Box bottom
Length, the width that Retortable Box holds hole is less than the width of Retortable Box bottom, and the bottom of Retortable Box laying rack 70422 is equipped with support
Platform, so that Retortable Box is erected on Retortable Box laying rack 70422, when Retortable Box laying rack 70422 is closely placed on support disk body
When in 70421, the Retortable Box on Retortable Box laying rack 70422 holds hole and 70411 phase of restriction slot on box top holding tray 7041
Face, so that Retortable Box is fixed in Retortable Box holding tray component.
Further, the side wall of box top holding tray 7041 is equipped with box holder-on hand, and cassette bottom holding tray 7042 is facing
Position be equipped with cassette bottom handle, box top is when box top holding tray 7041 and cassette bottom holding tray 7042 fasten, the following table of box holder-on hand
Face and the upper surface of cassette bottom handle are in contact, and prevent box in order to which operator passes through while grasping box holder-on hand and cassette bottom handle
Top holding tray 7041 is got loose with cassette bottom holding tray 7042.
Further, the side that the cassette bottom handle and box holder-on palmistry deviate from is equipped with anti-skid chequer, in order to operator
It grasps.
After Retortable Box is packaged device sealer, the rice in Retortable Box is in sealing state, and the bottom court of Retortable Box
Under, top is moved on the conveyer belt of packaging system upward, and multiple Retortable Box are equidistant side by side on a moving belt, work as first row
When Retortable Box comes out from the end of conveyer belt, just enters in the Retortable Box laying rack 70422 of cassette bottom holding tray 7042, then move
Then empty Retortable Box laying rack 70422 is put into support to the end of support disk body 70421 by dynamic Retortable Box laying rack 70422
The head end of disk body 70421 makes the Retortable Box of the second row on conveyer belt enter empty Retortable Box laying rack 70422.In this way, when steaming
Boil box rack occupy support disk body 70421 when, box top holding tray 7041 is anchored on cassette bottom holding tray 7042, Retortable Box is made
Top enters in the restriction slot 70411 of box top holding tray 7041.Operator grips cassette bottom handle and box holder-on simultaneously at this time
Then hand is inverted, box top holding tray 7041 is made to be located at the lower section of cassette bottom holding tray 7042.Later by box top holding tray 7041 and box
Bottom holding tray 7042, i.e. Retortable Box holding tray component are put on Retortable Box rack.It is put when Retortable Box rack occupies Retortable Box
After setting disk component, Retortable Box rack is pushed into insulation shell 701, then heating device 702 carries out Retortable Box secondary ripe
Change sterilization.
Before Retortable Box is inverted, because having first passed through preliminary curing, moisture has concentrated on Retortable Box bottom, and Retortable Box bottom
Rice because the factors such as pressure, digestion process can be than the rice consolidation at the top of Retortable Box, to cause the mouthfeel of rice different.
After Retortable Box is inverted, therefore the rice of rice and Retortable Box bottom at the top of Retortable Box is also inverted, moisture falls on Retortable Box
Top, while the pressure that the rice of Retortable Box bottom is subject to is smaller, moisture is less, therefore the rice of Retortable Box bottom is easier
It is fluffy.In this way, overall performance of rice, such as bulkiness, water content, volume, stickiness etc. can reach unanimity, to keep rice whole
The mouthfeel of body is more consistent.The Free water between the grain of rice can be further reduced simultaneously, so that the stickiness between the grain of rice be made to reduce.?
It is cured under sealing state, can also make heat and moisture be easier to permeate, so that the half-cooked of rice will not be caused, also be not easy
Rice is caused to be raw again.
In a better embodiment, the seasoning liquid device for supplying 404 includes water tank and control valve, will be pre-configured with
The mixture of good sour water and water pours into Retortable Box.
The production method of coarse cereals rice specifically:
Step S001, select the weight content of amylose 12%~19% rice pour into device for washing rice carry out it is clear
It washes, rice surface is cleaned up；
Rice after cleaning is poured into puffed wheat device and impregnated 40~90 minutes, makes the weight moisture capacity of rice by step S002
Reach 26%~32%；
Step S003 impregnates cleaned coarse cereals 60~90 minutes, and the weight moisture capacity after coarse cereals impregnate is 32%
~40%, the coarse cereals after immersion are put into coarse cereals adding set, and the coarse cereals are the oat of arbitrary proportion and the mixture of millet；
Step S004 pours into the rice after step S002 immersion in Retortable Box by filling apparatus, and in boiling
In box plus nutrient solution, the mass ratio of rice and nutrient solution is 1:(1.0~1.3), the sour water be sour water refer in pure water plus
Enter mass percent be 0.1%~0.4% glucono-δ-lactone, with to rice carry out it is fresh-keeping, brighten；
Step S005 drives coarse cereals adding set, so that the coarse cereals in coarse cereals adding set is taped against the surface of rice, and make miscellaneous
Grain accounts for the 5%~15% of coarse cereals and rice total weight；
Step S006 carries out heating boiling to the content in Retortable Box using microwave steaming plant, to pass through Retortable Box
The nutrient solution of interior boiling cures rice and coarse cereals in Retortable Box uniformly, and the rice and coarse cereals in Retortable Box uniformly cure
Steam is actively discharged afterwards to distribute with the nutrient solution accelerated in Retortable Box, the power of microwave steaming plant is 80kW, microwave ripening
Time is 10~30 minutes.
When coarse cereals rice is heated in microwave steaming plant 60, the water in Retortable Box is boiled, so that the grain of rice be made to steam
It boils in box and seethes, with the progress of heating process, the volume of the grain of rice increases, the reduction of moisture in Retortable Box, the viscosity of the grain of rice
Increase, so that the grain of rice seethes degree reduction, until the grain of rice does not seethe.During seething, it is less likely to occur between the grain of rice
Adhesion to reduce the stickiness of rice, while seething that heated process rice, extruding, water content are more uniform, so that rice
Mouthfeel is easy to be consistent.
The Retortable Box of the rice for being loaded with curing obtained by step S006 and coarse cereals is put into sealer dress by step S007
In the baltimore groove set, is vacuumized after cold wind blows 3~5s and carry out sealer processing, to obtain semi-finished product Retortable Box；
Post cure sterilization is arranged in the mode that semi-finished product Retortable Box is upward with cassette bottom, sealing film is downward by step S008
Device, to the curing rice and coarse cereals progress high temperature sterilization and post cure in semi-finished product Retortable Box, so as to be located at the remittance of cassette bottom
A small amount of nutrient solution of collection diffuses up during self gravity is close to sealing film after vaporization to promote positioned at the big of cassette bottom
Rice and coarse cereals grain are loose, wherein heating temperature is 115 DEG C~121 DEG C, and heating time is 10min~30min, the weight of rice
Moisture content is 62~65%.
After carrying out tentatively curing to rice with microwave steaming plant 60, there is also a small amount of water for the bottom of Retortable Box, together
When boiling during, in self-heating Retortable Box, the rice of upper end is due to moisture, the pressure being subject to, steam etc., more
Loosely, and the rice of lower end due to moisture, by the factors such as pressure, steam influenced, the more consolidation of the structure inside rice,
And viscosity is larger.The mouthfeel of the mouthfeel and lower part that so cause coarse cereals rice top is inconsistent, and can be raw again problem.Pass through
Self-heating Retortable Box is overturn before reheating, makes the bottom-up of self-heating Retortable Box, top is downward, so that extra
Moisture is transferred to the top of self-heating Retortable Box by the bottom of self-heating Retortable Box, to keep the moisture distribution of Retortable Box more uniform.
It is carried out in secondary heating process to rice, hot steam can further cure rice, further even into rice in heat
Under the action of steam, rice is further fluffy.Since the rice of self-heating Retortable Box bottom is located at the top of whole rice, herein
The pressure that rice is subject to is smaller, moisture is less, therefore rice is more easily fluffy.In this way, the overall performance of rice, such as it is fluffy
Property, water content, volume, stickiness etc. can reach unanimity, to keep the mouthfeel of rice entirety more consistent.Simultaneously between the grain of rice from
It can be further reduced by water, so that the stickiness between the grain of rice be made to reduce.
Under normal circumstances, when making coarse cereals rice, moisture content, digestion time, boiling temperature and the steaming of rice when immersion
The mouthfeel that the factors such as the moisture content after boiling will cause rice is bad and be raw again the generation of problem.The present invention is easy hair for rice
Raw the problem of being raw again, by test of many times, control and first curing and post cure to soaking process rice moisture content
Process modification, and the setting of control first curing and the technological parameter of post cure technique, so that using the miscellaneous of rice preparation
Grain rice, will not be raw again and soft or hard different problem, while mouthfeel is also preferable.
Above disclosures are merely preferred embodiments of the utility model, the utility model cannot be limited with this certainly
Interest field, those skilled in the art can understand all or part of the processes for realizing the above embodiment, and according to this reality
The equivalent variations made by novel claim, still falls within the scope of the utility model.
Claims (7)
1. a kind of coarse cereals cooked rice producing line, it is characterised in that: including device for washing rice, puffed wheat device, filling apparatus, coarse cereals addition dress
It sets, microwave steaming plant, sealer device, post cure sterilizing unit, device for washing rice, puffed wheat device, filling apparatus, coarse cereals addition
Device, microwave steaming plant, sealer device, post cure sterilizing unit are set gradually, and the device for washing rice is by the big of wash clean
Rice is conveyed to puffed wheat device, and soaked rice is conveyed to filling apparatus by puffed wheat device, filling apparatus by soaked rice and
Nutrient solution it is quantitative be transported to Retortable Box；Soaked coarse cereals are transported to Retortable Box by coarse cereals adding set, and keep coarse cereals uniform
It is distributed on rice, microwave steaming plant carries out heating boiling to rice, nutrient solution and the coarse cereals in Retortable Box, to pass through boiling
The nutrient solution of boiling in box cures rice and coarse cereals in Retortable Box uniformly, and the rice and coarse cereals in Retortable Box are equal
Steam is actively discharged after even curing to distribute with the nutrient solution accelerated in Retortable Box；Sealer device is to the rice and miscellaneous for containing curing
Semi-finished product Retortable Box is obtained after the Retortable Box encapsulation of grain；Post cure sterilizing unit is upward with cassette bottom, close by semi-finished product Retortable Box
The downward mode of sealer is fixed, and carries out high temperature sterilization and post cure, so that a small amount of nutrient solution collected for being located at cassette bottom exists
Self gravity to sealing film it is close during vaporize after diffuse up with promote be located at cassette bottom the big grain of rice and coarse cereals it is loose
Post cure sterilizing unit includes insulation shell, heating device, lunch box rack, lunch box holding tray component, the heating device,
Lunch box rack is located in insulation shell, and lunch box rack is located at the inside of heating device, and lunch box rack is equipped with several layers
Rest stand, lunch box holding tray component are erected on rest stand, and lunch box holding tray component includes box top holding tray and cassette bottom holding tray,
Box top holding tray and cassette bottom holding tray are fastened and connected, and lunch box is between box top holding tray and cassette bottom holding tray, and box top is placed
Gap between disk and cassette bottom holding tray is identical as the height of lunch box, in order to lunch box inversion, the bottom of box top holding tray
Several restriction slots to match with lunch box upper surface are uniformly arranged, so that the top insertion of lunch box limits in slot, box top is placed
The bottom of disk is additionally provided with several through-holes, so that the water generated after steam condensation is discharged from through-hole；
The coarse cereals adding set includes that coarse cereals hold hopper, rotary electric machine, coarse cereals roller, and coarse cereals hold hopper and are located at Retortable Box biography
The top of band is sent, rotary electric machine and the setting of coarse cereals roller are held on hopper in coarse cereals, and the shaft and coarse cereals rod of rotary electric machine are fixed to be connected
It connects, coarse cereals roller is located on the discharge port of coarse cereals containing tank, and the width phase of the diameter of coarse cereals roller and the discharge port of coarse cereals containing tank
Together, to prevent coarse cereals from flowing out, several grooves, the Retortable Box on conveyer belt below groove and discharge port are set on coarse cereals containing tank
It faces, when rotary electric machine rotates, the rotation of coarse cereals roller is driven, to make the coarse cereals in groove as the rotation of coarse cereals roller is fallen on greatly
Meter Shang.
2. coarse cereals cooked rice producing line as described in claim 1, it is characterised in that: the device for washing rice includes rice barn, the first water
It manages, wash a meter slot, the first rabbling mechanism, the first Storage water tank, the lower end of the rice barn is connected to the upper end for washing meter slot by pipeline, with
A meter slot is washed into rice importing, the water outlet of the first water pipe is to wash a meter slot connection, to be cleaned to rice, wash meter slot be it is netted,
It is discharged with the water after cleaning, the stirring end of the first rabbling mechanism is arranged in washing meter slot, and to be stirred to rice, first is contained
Sink is located at the lower section for washing meter slot, to accept the water washed in meter slot.
3. coarse cereals cooked rice producing line as claimed in claim 2, it is characterised in that: the puffed wheat device includes fixed bracket, bubble
Rice tank draws mitron, delivery pump, the second water pipe, draining tank, the second Storage water tank, after device for washing rice is arranged in the fixed bracket
Side, puffed wheat tank is fixedly connected with support bracket fastened upper end, and the discharge port for drawing mitron is connected to the upper end of puffed wheat tank, draw mitron into
Material mouth is connected to a meter slot is washed, and delivery pump is arranged on drawing mitron, and the water and rice that will be washed in meter slot introduce puffed wheat tank, the second water pipe
Water outlet be connected to the upper end of puffed wheat tank, the water inlet of the second water pipe is connected to the first water tank, will be extra in puffed wheat tank
Water be discharged to the first Storage water tank from the second water pipe, the lower end of puffed wheat tank is connected to draining tank, the rice containing water after impregnating
Removed water, the bottom of draining tank is connected to the second Storage water tank, the side wall of Water tank be it is netted, filtered water is discharged into the
The lower end of two Storage water tanks, draining tank is equipped with discharge port, and the discharge port of draining tank is located at the surface of filling apparatus, after draining
Rice be discharged on filling apparatus.
4. coarse cereals cooked rice producing line as claimed in claim 3, it is characterised in that: the puffed wheat tank includes external protection, interior Sheng
Layer is put, the side wall for inside holding layer is transparent, and external protection and the interior cavity held between layer are uniformly provided with several ultraviolet sterilizing lamps,
External protection and the interior upper end for holding the cavity between layer are equipped with through-hole, to set up ultraviolet sterilizing lamp, while be conveniently replaceable by
The ultraviolet sterilizing lamp of damage inside holds in layer and sets to carry out antibacterial, sterilizing to the material in puffed wheat tank using ultraviolet sterilizing lamp
There is heating device, so that the interior temperature held in layer reaches soaking temperature requirement, and then promotes rice to absorb moisture as early as possible, shortens leaching
Steep the time.
5. coarse cereals cooked rice producing line as described in claim 3 or 4, it is characterised in that: the filling apparatus includes the first rice
One end of conveyer belt, filling slot, Retortable Box conveyer belt, seasoning liquid device for supplying, the first rice conveyer belt is located at draining tank
Underface, the rice after draining is imported into the first rice conveyer belt, the other end of the first rice conveyer belt is located at filling slot
Surface, rice is imported into filling slot, the bottom of filling slot is equipped with discharge port, and one end of Retortable Box conveyer belt is located at filling
The lower section of the discharge port of slot is placed with several Retortable Box on Retortable Box conveyer belt, when Retortable Box is located at the discharge port of filling slot
When underface, rice in filling slot imports Retortable Box, and seasoning liquid device for supplying is located at the front of filling slot, in order to boiling
In box plus water, the other end of Retortable Box conveyer belt are connect with microwave steaming plant, and Retortable Box is placed into microwave steaming plant
In.
6. coarse cereals cooked rice producing line as claimed in claim 5, it is characterised in that: the microwave steaming plant includes the second rice
Conveyer belt, microwave heating box, the second rice conveyer belt and the first rice transmit band connection, will be equipped with rice, coarse cereals and
The Retortable Box of nutrient solution is transferred on the second rice conveyer belt, and the second rice conveyer belt is arranged in microwave heating box, to pass
Heating boiling is carried out to rice, the coarse cereals in Retortable Box during sending, Retortable Box is made by the nutrient solution of the boiling in Retortable Box
Interior rice uniformly cures, and steam is additionally provided with above microwave heating box and detaches mechanism, uniformly ripe with the rice in Retortable Box
Steam is discharged after change actively to accelerate distributing for the moisture in Retortable Box, the steam treatment mechanism include steam detach pipeline,
Negative-pressure air fan, steam detach the lower end of pipeline and are connected to the upper end of microwave heating box, and negative-pressure air fan, which is arranged, detaches pipeline in steam
In, to accelerate distributing for steam.
7. coarse cereals cooked rice producing line as claimed in claim 6, it is characterised in that: the cassette bottom holding tray include support disk body,
Several Retortable Box laying racks, the Retortable Box laying rack are located in support disk body, the length and support disk body of Retortable Box laying rack
It is of same size, the width summations of several Retortable Box laying racks is identical as the support length of disk body, so that Retortable Box laying rack is tight
Close to be placed in support disk body, Retortable Box rack is equipped with several Retortable Box and holds hole, and Retortable Box holds the shape and steaming in hole
The shape for boiling the cross section of box is identical, and Retortable Box holds the length of the length greater than Retortable Box bottom in hole, and Retortable Box holds hole
Width be less than the width of Retortable Box bottom, the bottom of Retortable Box laying rack is equipped with supporting table, so that Retortable Box is erected at boiling
On box laying rack, when Retortable Box laying rack is closely placed in support disk body, the Retortable Box on Retortable Box laying rack holds hole
It is faced with the restriction slot on the holding tray of box top, so that Retortable Box is fixed in Retortable Box holding tray component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821066573.4U CN209171360U (en) | 2018-07-06 | 2018-07-06 | Coarse cereals cooked rice producing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821066573.4U CN209171360U (en) | 2018-07-06 | 2018-07-06 | Coarse cereals cooked rice producing line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209171360U true CN209171360U (en) | 2019-07-30 |
Family
ID=67358474
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821066573.4U Withdrawn - After Issue CN209171360U (en) | 2018-07-06 | 2018-07-06 | Coarse cereals cooked rice producing line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209171360U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110801044A (en) * | 2019-10-18 | 2020-02-18 | 贵州省水稻研究所 | Automatic production equipment for constant-temperature cooked instant rice noodles |
-
2018
- 2018-07-06 CN CN201821066573.4U patent/CN209171360U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110801044A (en) * | 2019-10-18 | 2020-02-18 | 贵州省水稻研究所 | Automatic production equipment for constant-temperature cooked instant rice noodles |
| CN110801044B (en) * | 2019-10-18 | 2020-08-11 | 贵州省水稻研究所 | Automatic production equipment for constant-temperature cooked instant rice noodles |
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