CN209166078U - Object position detection device and continuous tunnel furnace in a kind of furnace for continuous tunnel furnace - Google Patents

Object position detection device and continuous tunnel furnace in a kind of furnace for continuous tunnel furnace Download PDF

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Publication number
CN209166078U
CN209166078U CN201821669403.5U CN201821669403U CN209166078U CN 209166078 U CN209166078 U CN 209166078U CN 201821669403 U CN201821669403 U CN 201821669403U CN 209166078 U CN209166078 U CN 209166078U
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furnace
thermal insulation
insulation fire
frame
radar sensor
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CN201821669403.5U
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Chinese (zh)
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郝汝栋
王丹
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EMG Automation Beijing Ltd
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EMG Automation Beijing Ltd
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Abstract

The utility model provides object position detection device and continuous tunnel furnace in a kind of furnace for continuous tunnel furnace, signal path is offered on the furnace wall of continuous tunnel furnace, object position detection device includes: thermal insulation fire-resistant component in the furnace, at signal path and can be closed signal path;Radar sensor on thermal insulation fire-resistant component and is located at outside the furnace of continuous tunnel furnace, and the signal of radar sensor can pass through the thermal insulation fire-resistant component at signal path, so that radar sensor can incude the relative distance between object and radar sensor in burner hearth;Controller is connected with radar sensor, and the position of object in furnace can be determined according to the size of burner hearth of relative distance and continuous tunnel furnace between the object and radar sensor in the burner hearth that radar sensor is sensed.In the furnace of continuous tunnel furnace under such high-temperature closed environment, object position detection device can be stablized and reliably detect position of the object in furnace in the furnace of the utility model.

Description

Object position detection device and continuous tunnel furnace in a kind of furnace for continuous tunnel furnace
Technical field
The utility model relates to object spaces in industrial furnace technology field more particularly to a kind of furnace for continuous tunnel furnace to detect Device and continuous tunnel furnace.
Background technique
Continuous tunnel furnace is a kind of industrial furnace for carrying out hot-working or heat treatment to it in the transmission process of object, in continuous tunnel furnace Interior, pending object, by tunnel stove heating, needs operator to grasp object in the process and exists during by mesh-belt conveying Position in furnace, to monitor whether heated material situations such as being detached from foraminous conveyer or being stuck occurs.But in the prior art, Traditional photoelectric sensor, condenser type and inductance type transducer is difficult under the hot environment in continuous tunnel furnace furnace steadily work Make.And ultrasonic sensor is decayed greatly there is spatial, and is interfered the disadvantages of big by environmental factor.Therefore, how Stablize under such high-temperature closed environment in the furnace of continuous tunnel furnace and reliably detect object space, is those skilled in the art one Technical problem urgently to be resolved.
Utility model content
In order to solve the problems, such as above-mentioned all or part, the utility model provides object space in a kind of furnace for continuous tunnel furnace Detection device and continuous tunnel furnace, object position detection device can be stablized and reliably detect object in the furnace of continuous tunnel furnace in the furnace Position.
On the one hand, the utility model provides object position detection device in a kind of furnace for continuous tunnel furnace, the tunnel Signal path is offered on the furnace wall of furnace, object position detection device includes: thermal insulation fire-resistant component in the furnace, is set to the letter At number channel and the signal path can be closed;Radar sensor is set on thermal insulation fire-resistant component and is located at the tunnel Outside the furnace of furnace, the signal of the radar sensor can pass through the thermal insulation fire-resistant component at the signal path, so that described Radar sensor can incude the relative distance between object and the radar sensor in burner hearth;Controller, and it is described Radar sensor is connected, and can be according to the object and the radar sensor in the burner hearth that the radar sensor is sensed Between relative distance and the size of burner hearth of continuous tunnel furnace determine the position of object in furnace.
Preferably, the thermal insulation fire-resistant component includes being located in the signal path and capable of closing the signal path Thermal insulation fire-resistant plate and the thermal insulation fire-resistant plate is fixed on the mounting assembly on the furnace wall of the continuous tunnel furnace, the radar sensor In the mounting assembly, and the signal of the radar sensor can pass through the thermal insulation fire-resistant plate.
Preferably, the mounting assembly includes frame, fireproof lining and several gag lever posts, and the frame is located at the signal The end in channel and be connected with the outside of the furnace wall, the radar sensor installation on said frame, several gag lever posts and The fireproof lining is respectively positioned in the signal path, several gag lever posts lean with the inner wall of the signal path and Be parallel to the axis of the signal path, and one end of the gag lever post is connected with the frame, and its other end with it is described resistance to Fire support is connected;The thermal insulation fire-resistant plate is clamped between the fireproof lining and the frame, and several gag lever posts Side along the thermal insulation fire-resistant plate is successively spaced apart.
Preferably, the mounting assembly further includes the middle partition on the frame, and the middle partition is by the frame Be separated into two subframes, the quantity of the thermal insulation fire-resistant plate be it is multiple, multiple thermal insulation fire-resistant plates are divided into two groups, every group of institute Thermal insulation fire-resistant plate is stated to be stacked respectively in two subframes.
Preferably, the thermal insulation fire-resistant component further includes being set between the thermal insulation fire-resistant plate and the fireproof lining and energy The thermal insulation layer that thermal insulation fire-resistant plate described in two groups is blocked.
Preferably, the thermal insulation fire-resistant component further includes the seal assembly on the frame, described in the frame ratio Burner hearth of the seal assembly closer to the continuous tunnel furnace.
Preferably, the seal assembly includes being embedded in the frame to seal the sealing plate of the signal path and be set to Sealing strip between the side of the sealing plate and the frame, and the furnace towards the continuous tunnel furnace positioned at the sealing plate Outer side and the outer shield frame mutually fixed with the frame;Connection between the outer shield frame and the frame is flanged joint.
Preferably, the quantity of the signal path, the thermal insulation fire-resistant component and the radar sensor is two, and two A signal path is respectively set to the two sides of the conveyer belt of the continuous tunnel furnace, and the company of the axis of two signal paths The transporting direction of line and object in furnace is perpendicular, and two thermal insulation fire-resistant components are respectively arranged at two signal paths, Two radar sensors are respectively arranged on two thermal insulation fire-resistant components;The radar sensor include transmitting antenna and Receiving antenna, the transmitting antenna and receiving antenna are respectively correspondingly arranged in two subframes of the frame.
Preferably, the signal frequency of the radar sensor transmitting is 0.8~4GHz.
Object position detection device in furnace according to the present utility model for continuous tunnel furnace, radar sensor component are mounted on tunnel Outside the furnace of road furnace, electromagnetic signals pass through thermal insulation fire-resistant component and reach in furnace, to incude the object and radar in burner hearth The distance between sensor, then determine by controller the specific location of object in furnace.The electricity issued due to radar sensor Magnetic wave can pass through thermal insulation fire-resistant component, and the components of radar sensor are not deep into furnace, and thermal insulation fire-resistant component also exists High temperature in furnace is isolated, so that object position detection device can be stablized and reliably detect object in tunnel in the furnace Position in the furnace of road furnace.In addition, setting in this way, when repairing or safeguarding to radar sensor, it is not necessary to open Continuous tunnel furnace can also ensure the working efficiency of continuous tunnel furnace to make to be able to maintain air-tightness in the furnace of continuous tunnel furnace.In addition, this reality Structure with object position detection device in the novel furnace for continuous tunnel furnace is simple, safe and reliable, convenient for widely pushing away Wide application.
On the other hand, the utility model also provides a kind of including object space in furnace described in any of the above-described technical solution The continuous tunnel furnace of detection device.
Continuous tunnel furnace according to the present utility model, by using object space detection dress in the furnace of any of the above-described technical solution It sets, can effectively detect object position detection device in furnace, be conducive to keep the safety in production.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar Element or part are generally identified by similar appended drawing reference.In attached drawing, each element or part might not be according to actual ratios It draws.
Fig. 1 is the structural schematic diagram of object position detection device in the furnace for continuous tunnel furnace of the utility model embodiment;
Fig. 2 is the enlarged diagram of the part A of Fig. 1;
Fig. 3 is the scheme of installation of object position detection device in the furnace for continuous tunnel furnace of the utility model embodiment.
Description of symbols: 100, furnace wall;200, signal path;1, thermal insulation fire-resistant component;2, radar sensor;11, it protects Warm refractory slab;12, mounting assembly;13, thermal insulation layer;14, seal assembly;121, frame;122, gag lever post;123, fireproof lining; 124, middle partition;141, sealing plate;142, sealing strip;143, outer shield frame.
Specific embodiment
It is described in detail below in conjunction with embodiment of the attached drawing to technical solutions of the utility model.Following embodiment is only For clearly illustrating the technical solution of the utility model, therefore it is only used as example, and it is originally practical to cannot be used as a limitation limitation Novel protection scope.
Fig. 1 is the structural schematic diagram of object position detection device in the furnace for continuous tunnel furnace of the utility model embodiment, Fig. 2 is the enlarged diagram of the part A of Fig. 1.As shown in Figs. 1-2, signal path 200 is offered on the furnace wall 100 of continuous tunnel furnace, This includes thermal insulation fire-resistant component 1, radar sensor 2 and controller for object position detection device in the furnace of continuous tunnel furnace.Heat preservation Refractory components 1 are set at signal path 200 and can close signal path 200.Radar sensor 2 is set to thermal insulation fire-resistant group On part 1 and it is located at outside the furnace of continuous tunnel furnace, the signal of radar sensor 2 can pass through the thermal insulation fire-resistant component at signal path 200 1, so that radar sensor 2 can incude the relative distance between the object in burner hearth and radar sensor 2.Controller and thunder It is connected up to sensor 2, and can be according between the object and radar sensor 2 in the burner hearth that radar sensor 2 is sensed Relative distance and the furnace inside dimension of continuous tunnel furnace determine the position of object in furnace.It should be noted that above controller includes Electronic component programmable logic controller (PLC) (such as PLC or CPU) and be connected with programmable logic controller (PLC) belongs to this Known to the technical staff of field, this will not be detailed here.In addition, the signal frequency that radar sensor 2 emits be preferably 0.8~ 4GHz。
Object position detection device in furnace according to the present utility model for continuous tunnel furnace, radar sensor component are mounted on tunnel Outside the furnace of road furnace, electromagnetic signals pass through thermal insulation fire-resistant component 1 and reach in furnace, to incude the object and radar in burner hearth The distance between sensor 2, then determine by controller the specific location of object in furnace.It is issued due to radar sensor 2 Electromagnetic wave can pass through thermal insulation fire-resistant component 1, and the components of no radar sensor 2 are deep into furnace, and thermal insulation fire-resistant component 1 Also it is isolated to the high temperature in furnace, so that object position detection device can be stablized and reliably detect object in the furnace Position in the furnace of continuous tunnel furnace.In addition, setting in this way, when radar sensor 2 is repaired or is safeguarded, it is not necessary to The working efficiency of continuous tunnel furnace can also be ensured to make to be able to maintain air-tightness in the furnace of continuous tunnel furnace by opening continuous tunnel furnace.
In the present embodiment, thermal insulation fire-resistant component 1 includes in signal path 200 and being capable of enclosed signal channel 200 Thermal insulation fire-resistant plate 11 and thermal insulation fire-resistant plate 11 is fixed on the mounting assembly 12 on the furnace wall 100 of continuous tunnel furnace, and radar senses Device 2 is set in mounting assembly 12, and the signal of radar sensor 2 can pass through thermal insulation fire-resistant plate 11.Thermal insulation fire-resistant plate 11 plays The effect of isolation furnace high-temperature can either can completely cut off furnace high-temperature to keeping the temperature in furnace, effectively prevent furnace high-temperature Influence to radar sensor 2.The material of thermal insulation fire-resistant plate 11 need to be selected as isolation material, so that the letter of radar sensor 2 Number it can pass through and reach in furnace, the material of thermal insulation fire-resistant plate 11 is preferably ceramic fibre, and the fire resistance of ceramic fibre is excellent, And thermal conductivity is extremely low, can play preferable heat insulating effect.
Fig. 3 is the scheme of installation of object position detection device in the furnace for continuous tunnel furnace of the utility model embodiment, As shown in figure 3, mounting assembly 12 includes frame 121, fireproof lining 123 and several gag lever posts 122, frame 121 is logical positioned at signal The end in road 200 and it is connected with the outside of furnace wall 100, radar sensor 2 is mounted on frame 121.Several gag lever posts 122 and resistance to Fire support 123 is respectively positioned in signal path 200.Several gag lever posts 122 lean and are parallel to the inner wall of signal path 200 The axis of signal path 200, and one end of gag lever post 122 is connected with frame 121, and its other end is connected with fireproof lining 123, Thermal insulation fire-resistant plate 11 is clamped between fireproof lining 123 and frame 121, and several gag lever posts 122 are along thermal insulation fire-resistant plate 11 Side is successively spaced apart, so that gag lever post 122 can play the role of support and limit to thermal insulation fire-resistant plate 11.It was installing Thermal insulation fire-resistant plate 11 is first fixed in mounting assembly 12 by Cheng Zhong, then by fireproof lining 123, thermal insulation fire-resistant plate 11 and limit The part of bar 122 is sent into signal path, then frame 121 and the outside of furnace wall 100 is welded, and finally senses radar Device 2 is connected on frame 121.Under the collective effect of fireproof lining 123, frame 121 and gag lever post 122, thermal insulation fire-resistant Plate 11 is stably fixed in signal path 200, and guarantees that thermal insulation fire-resistant plate 11 can be closed well by signal path 200 Closing.The low-carbon steel of the material of frame 121, frame 121 can be welded on the outside of furnace wall 100, and low-carbon steel is convenient for weldering It connects, is conducive to improve construction efficiency.Since gag lever post 122 is set in signal path 200, the material of gag lever post 122 is heat resisting steel, Heat resisting steel intensity with higher and good chemical stability at high temperature, further steadily to limit thermal insulation fire-resistant plate 11 Position.Further, since burner hearth of the fireproof lining 123 near continuous tunnel furnace, therefore fireproof lining 123 can be and be made pottery by several Porcelain tube composition.
Preferably, thermal insulation fire-resistant component 1 further includes being set between thermal insulation fire-resistant plate 11 and fireproof lining 123 and can be by two groups The thermal insulation layer 13 that thermal insulation fire-resistant plate 11 blocks.The setting of thermal insulation layer 13 can be further increased to the insulation of continuous tunnel furnace Effect avoids the heat in furnace from scattering and disappearing from signal path 200.In addition, thermal insulation layer 13 also can choose as ceramic fibre material, and Since thermal insulation layer 13 is closer to the burner hearth of continuous tunnel furnace, the temperature classification of thermal insulation layer 13 can be set to more resistance to than thermal insulation fire-resistant plate 11 Fiery grade is high.
In the present embodiment, thermal insulation fire-resistant component 1 further includes the seal assembly 14 on frame 121, in addition, in order to just In installation, and in order to avoid seal assembly 14 bears the high temperature in furnace, frame 121 is than seal assembly 14 closer to continuous tunnel furnace Burner hearth.Further, seal assembly 14 includes being embedded in frame 121 with the sealing plate 141 in sealing signal channel 200 and being set to Sealing strip 142 between the side and frame 121 of sealing plate 141, and outside the furnace towards continuous tunnel furnace of sealing plate 141 Side and the outer shield frame 143 fixed with 121 phase of frame.Connection between outer shield frame 143 and frame 121 is preferably that flange connects It connects, to guarantee more preferable sealing effect.The material of sealing plate 141 is preferably polytetrafluoroethylene (PTFE), the sealing plate of polytetrafluoroethylene (PTFE) material 141 can high temperature resistant, and have excellent chemical stability.The material of sealing strip 142 can choose as rubber or silica gel, excellent It is selected as silica gel material.The sealing strip 142 of silica gel material also has preferable insulation performance other than high temperature resistant, can be further Prevent the electromagnetic wave signal issued to radar sensor 2 from interfering.
Mounting assembly 12 further includes the middle partition 124 on frame 121, and frame 121 is separated into two by middle partition 124 A subframe, the quantity of thermal insulation fire-resistant plate 11 be it is multiple, it is two groups that multiple thermal insulation fire-resistant plates 11, which are divided to, every group of thermal insulation fire-resistant plate 11 It is stacked in two subframes respectively.In addition, in order to further increase the accuracy of detection, signal path 200 is protected Warm refractory components 1 and the quantity of radar sensor 2 are two, and two signal paths 200 are respectively the transport set on continuous tunnel furnace The two sides of band, and in the line and furnace of the axis of two signal paths 200 object transporting direction it is perpendicular, two thermal insulation fire-resistants Component 1 is respectively arranged at two signal paths 200, and two radar sensors 2 are respectively arranged on two thermal insulation fire-resistant components 1.? Under the collective effect of two radar sensors 2, object position detection device in the furnace of the utility model can be further increased Detection accuracy.In addition, radar sensor 2 includes transmitting antenna and receiving antenna, in order to avoid the interference of electromagnetic wave signal, transmitting Antenna and receiving antenna are respectively correspondingly arranged in two subframes of frame 121.
The utility model also provides a kind of tunnel of object position detection device in the furnace including any of the above-described technical solution Furnace.The continuous tunnel furnace of the utility model, can be effective by using object position detection device in the furnace of any of the above-described technical solution Object position detection device in furnace is detected, can stablize and accurately detect the position of object in its furnace, be conducive to give birth to safely It produces.
It should be noted that unless otherwise indicated, technical term or scientific term used in this application should be this reality The ordinary meaning understood with novel one of ordinary skill in the art.
In the description of the present application, it is to be understood that the orientation or position of the instructions such as term "inner", "outside", " circumferential direction " Relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of describing the present invention and simplifying the description, without It is that the device of indication or suggestion meaning or element must have a particular orientation, be constructed and operated in a specific orientation, therefore not It can be construed as a limitation of the present invention.
In this application unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc. Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be mechanical connect It connects, is also possible to be electrically connected;It can be directly connected, can also can be in two elements indirectly connected through an intermediary The interaction relationship of the connection in portion or two elements.It for the ordinary skill in the art, can be according to specific feelings Condition understands the concrete meaning of above-mentioned term in the present invention.
Finally, it should be noted that the above various embodiments is only to illustrate the technical solution of the utility model, rather than it is limited System;Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should Understand: it is still possible to modify the technical solutions described in the foregoing embodiments, or to some or all of Technical characteristic is equivalently replaced;And these are modified or replaceed, it does not separate the essence of the corresponding technical solution, and this is practical new The range of each embodiment technical solution of type, should all cover in the claim of the utility model and the range of specification. Especially, as long as structural conflict is not present, items technical characteristic mentioned in the various embodiments can combine in any way Get up.The utility model is not limited to specific embodiment disclosed herein, but including falling within the scope of the appended claims All technical solutions.

Claims (10)

1. object position detection device in a kind of furnace for continuous tunnel furnace, which is characterized in that opened up on the furnace wall of the continuous tunnel furnace There is signal path, object position detection device includes: in the furnace
Thermal insulation fire-resistant component at the signal path and can close the signal path;
Radar sensor on thermal insulation fire-resistant component and is located at outside the furnace of the continuous tunnel furnace, the signal of the radar sensor The thermal insulation fire-resistant component at the signal path can be passed through, so that the radar sensor can incude the object in burner hearth With the relative distance between the radar sensor;
Controller is connected with the radar sensor, and can be according in the burner hearth that the radar sensor is sensed The size of burner hearth of relative distance and continuous tunnel furnace between object and the radar sensor determines the position of object in furnace.
2. object position detection device in furnace according to claim 1, which is characterized in that the thermal insulation fire-resistant component includes In the signal path and the thermal insulation fire-resistant plate of the signal path can be closed and be fixed on the thermal insulation fire-resistant plate Mounting assembly on the furnace wall of the continuous tunnel furnace, the radar sensor are set in the mounting assembly, and the radar senses The signal of device can pass through the thermal insulation fire-resistant plate.
3. object position detection device in furnace according to claim 2, which is characterized in that the mounting assembly includes frame Frame, fireproof lining and several gag lever posts, the frame are located at the end of the signal path and are connected with the outside of the furnace wall, On said frame, several gag lever posts and the fireproof lining are respectively positioned in the signal path for the radar sensor installation, Several gag lever posts lean with the inner wall of the signal path and are parallel to the axis of the signal path, and the limit One end of position bar is connected with the frame, and its other end is connected with the fireproof lining;The thermal insulation fire-resistant plate is clamped in Between the fireproof lining and the frame, and several gag lever posts are successively spaced apart along the side of the thermal insulation fire-resistant plate.
4. object position detection device in furnace according to claim 3, which is characterized in that the mounting assembly further includes setting In the middle partition on the frame, the frame is separated into two subframes, the number of the thermal insulation fire-resistant plate by the middle partition Amount be it is multiple, multiple thermal insulation fire-resistant plates are divided into two groups, and thermal insulation fire-resistant plate described in every group is stacked respectively described in two In subframe.
5. object position detection device in furnace according to claim 3, which is characterized in that the thermal insulation fire-resistant component also wraps Include the thermal insulation layer that is set to and thermal insulation fire-resistant plate described in two groups can be blocked between the thermal insulation fire-resistant plate and the fireproof lining and.
6. object position detection device in furnace according to claim 3, which is characterized in that the thermal insulation fire-resistant component also wraps The seal assembly being set on the frame is included, the frame is than the seal assembly closer to the burner hearth of the continuous tunnel furnace.
7. object position detection device in furnace according to claim 6, which is characterized in that the seal assembly includes insertion To seal the sealing plate of the signal path and close between the side and the frame of the sealing plate in the frame Strip of paper used for sealing, and side outside the furnace towards the continuous tunnel furnace of the sealing plate and with the frame mutually fixed outer shield Frame;Connection between the outer shield frame and the frame is flanged joint.
8. object position detection device in furnace according to claim 4, which is characterized in that the signal path, the guarantor Warm refractory components and the quantity of the radar sensor are two, and two signal paths are respectively to be set to the continuous tunnel furnace Conveyer belt two sides, and in the line and furnace of the axis of two signal paths object transporting direction it is perpendicular, two The thermal insulation fire-resistant component is respectively arranged at two signal paths, and two radar sensors are respectively arranged on described in two On thermal insulation fire-resistant component;The radar sensor includes transmitting antenna and receiving antenna, and the transmitting antenna and receiving antenna divide It is not correspondingly arranged in two subframes of the frame.
9. object position detection device in furnace described in any one of -7 according to claim 1, which is characterized in that the radar passes The signal frequency of sensor transmitting is 0.8~4GHz.
10. a kind of continuous tunnel furnace including object position detection device in furnace of any of claims 1-9.
CN201821669403.5U 2018-10-15 2018-10-15 Object position detection device and continuous tunnel furnace in a kind of furnace for continuous tunnel furnace Active CN209166078U (en)

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Application Number Priority Date Filing Date Title
CN201821669403.5U CN209166078U (en) 2018-10-15 2018-10-15 Object position detection device and continuous tunnel furnace in a kind of furnace for continuous tunnel furnace

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Application Number Priority Date Filing Date Title
CN201821669403.5U CN209166078U (en) 2018-10-15 2018-10-15 Object position detection device and continuous tunnel furnace in a kind of furnace for continuous tunnel furnace

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109210934A (en) * 2018-10-15 2019-01-15 易安基自动化设备(北京)有限公司 Object position detection device and continuous tunnel furnace in a kind of furnace for continuous tunnel furnace

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109210934A (en) * 2018-10-15 2019-01-15 易安基自动化设备(北京)有限公司 Object position detection device and continuous tunnel furnace in a kind of furnace for continuous tunnel furnace

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