CN209162129U - Upper half-turn rotary opening axis class quenches Medium frequency induction circle - Google Patents
Upper half-turn rotary opening axis class quenches Medium frequency induction circle Download PDFInfo
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- CN209162129U CN209162129U CN201822182608.7U CN201822182608U CN209162129U CN 209162129 U CN209162129 U CN 209162129U CN 201822182608 U CN201822182608 U CN 201822182608U CN 209162129 U CN209162129 U CN 209162129U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model discloses upper half-turn rotary opening axis classes to quench Medium frequency induction circle, including upper semi-circle Medium frequency induction circle and lower half circle Medium frequency induction circle, it is characterised in that: be divided into chilled water circuit chamber by spacing board in the lower half circle Medium frequency induction circle and upper semi-circle Medium frequency induction circle;Upper semi-circle Medium frequency induction circle and its rotation histogram pipeline section are rotated up and down by cylinder realization, to realize folding of the upper semi-circle Medium frequency induction circle with respect to lower half circle Medium frequency induction circle.The utility model can not only be such that induction coil opens and closes, and open and close it is more convenient, quenching shaft forgings can very easily be placed under horizontal direction or horizontal direction on take out, more time saving and energy saving, safe operation;Since the contact of each connecting portion is good, so not influencing heating quality;There is independent chilled(cooling) water return (CWR) in the semicircle induction coil of upside and the semicircle induction coil of downside, and keep hydraulic pressure consistent, so having good cooling effect, keeps heating consistent.It can be widely used for shaft forgings quenching process.
Description
Technical field
It is specifically a kind of convenient for heating shaft forgings horizontal direction the utility model relates to a kind of improvement of Medium frequency induction circle
It is proposed in Medium frequency induction circle in lower merging or horizontal direction, and on more time saving, labour-saving in the quenching of half-turn rotary opening axis class
Frequency induction coil is suitable for Surface of Rod Bar quenching process.
Background technique
It is well known that using intermediate frequency furnace to metal works quench or it is diathermanous, have following clear advantage, 1, heating temperature
Height, it is contactless;2, heating efficiency is high, energy conservation;3, heating speed is fast, uniformly, it is few to be heated workpiece surface oxidation;4, temperature is easy
Control, stable product quality;5, pollution-free.Therefore, intermediate frequency furnace induction coil heating is widely used.Intermediate frequency heating is to pass through
Medium frequency induction snare is passed through the realization of frequency conversion electric current on heating workpiece, since the shape of workpiece is different, so in used
The shape of frequency induction coil is also different.Bar is quenched or diathermanous, such as shaft-like workpiece, required Medium frequency induction circle is circle,
This circle Medium frequency induction circle, is that annular shape will be curved in the middle part of a red copper square tube, and circular diameter, which is greater than, is quenched axis
The diameter of part is quenched surface and the annular shape induction coil inner wall of shaft member when insertion needs quenching or diathermanous shaft-like workpiece
With a certain distance, be it is contactless, can be along the axial movement for being quenched shaft member, the straight pipe at the both ends of red copper square tube is simultaneously
It is passed through frequency conversion electric current, and accesses water inlet pipe at one end, the other end accesses outlet pipe, makes to access circulating cooling in circular induction coil
Water.In use, need will the shaft forgings of working process be inserted into circular induction coil, then will working process shaft forgings two
End passes through top fixation.Obviously, the deficiency of this circular induction coil is: when being inserted into the shaft forgings to be heated, taking
When it is laborious, it is inconvenient, and be also easy to collision Medium frequency induction circle, cause Medium frequency induction circle damage.By retrieving it is found that being
Overcome the above the deficiencies in the prior art, Chinese patent CN207479833U discloses a kind of " soot blower gun barrel Medium frequency induction
Circle ", including upper semi-circle induction coil, lower half circle induction coil, upper backboard, lower backboard, upper cylinder and lower cylinder, upper cylinder and lower cylinder
It is fixed with box rack, upper semi-circle induction coil is fixed in upper backboard, and the piston rod of upper backboard and upper cylinder is fixed, upper semi-circle
The semicircle mouth down of induction coil can make upper semi-circle induction coil be lifted up or transfer by the flexible of upper cylinder;Lower half circle induction
Circle is fixed in lower backboard, and the piston rod of lower backboard and lower cylinder is fixed, and the semicircular opening of lower half circle induction coil is upward, passes through lower gas
Stretching for cylinder, can make lower half circle induction coil pull downward on or push up;It is realized above and below by being acted while upper and lower cylinder
The opposite folding of semicircle induction coil.The design amplifies mouth by the opposed open of upper and lower semicircle induction coil, so that shaft forgings
It is become easy when insertion, it is not easy to damaged in collision induction coil, but still be that shaft forgings are inserted into induction coil, or are put not as good as level
It is convenient in induction coil to enter, and is limited by box rack, so, the design cannot make shaft forgings realize that water level is lowered into
In induction coil, and the design does not solve the problems, such as that water route is cooling;In addition, the design needs two cylinders, cause structure multiple
It is miscellaneous, inconvenience operation.
In addition, also have the report of upper half circle induction coil and lower semi-circular induction coil make-up in the reference book having in the past,
Upper half circle induction coil is flipped up, and lower semi-circular induction coil downwardly turns over, and is formed to front open mouth, in use, will quenching or saturating
In the shaft-like workpiece level push-in induction coil of heat, this design, since upper half circle induction coil and lower semi-circular induction coil all need
It overturns, causes that structure is complicated, in addition, also without solving the problems, such as that water route is cooling;Level push-in heating workpiece need to be with biggish
Lifting force, it is also more bothersome.
Summary of the invention
The utility model aim is that providing one kind is not only able to achieve semicircle induction coil folding, but also can pass through upside
Semicircle induction coil opposite lower semicircle induction coil overturning realize folding, and have circulating cooling water route, structure is more
Simply, can make processed shaft forgings level be lowered into or horizontal direction on take out upper half-turn rotary opening axis class quenching in
Frequency induction coil.
To achieve the above objectives, the technical scheme adopted by the invention is that: on this half-turn rotary opening axis class quenching in
Frequency induction coil, including upper semi-circle Medium frequency induction circle and lower half circle Medium frequency induction circle, upper semi-circle Medium frequency induction circle and lower half circle intermediate frequency
Induction coil becomes round Medium frequency induction circle after fastening, the diameter of round Medium frequency induction circle is greater than the shaft forgings for needing to be quenched
Diameter is quenched the surface of shaft member and is set as needed at a distance from circular induction coil inner wall, be it is contactless, can be along being quenched
It is equipped with cooling water channel in the axial movement of fiery shaft member, upper semi-circle Medium frequency induction circle and lower half circle Medium frequency induction circle, with red copper side
Pipe production;The lower half circle Medium frequency induction circle is made of fixed semicircle square tube section and the first fixed histogram pipeline section, and first is fixed
The end of histogram pipeline section is passed through frequency conversion electric current, and is fixedly secured, it is characterised in that: the lower half circle Medium frequency induction circle it is intracavitary
Divide spacing board equally equipped be parallel to lower half circle Medium frequency induction circle side wall, by dividing spacing board equally for lower half circle Medium frequency induction circle
Inner cavity is divided into two parallel and equal chambers, and one flows into chamber for cold water, another flows out chamber for cold water, cold water flow into chamber and
Cold water flows out the end that chamber is in fixed semicircle square tube section and is equipped with communication port, so that cold water is flowed into intracavitary cold water turning and flow back into
Cold water outflow is intracavitary, and the import that cold water flows into chamber is located at the side of the first fixed histogram pipeline section, and connect with the first water inlet pipe, the
The water inlet of one water inlet pipe is connect with water supply pump, and the outlet of cold water outflow chamber is located at the other side of the first fixed histogram pipeline section, is led to
Cross the first return pipe access water cooling pond.
Cold water in the upper semi-circle Medium frequency induction circle flows into chamber, cold water outflow chamber, divides spacing board and communication port equally
Structure flows into chamber with the cold water in lower half circle Medium frequency induction circle, cold water flows out chamber, it is identical to divide the structure of spacing board and communication port equally,
But distinguishing characteristics is: the histogram pipeline section of upper semi-circle Medium frequency induction circle is made of the second fixed histogram pipeline section and rotation histogram pipeline section,
The fixing end of second fixed histogram pipeline section is passed through frequency conversion electric current, and is fixedly secured, and sets in the other end of the second fixed histogram pipeline section
There is fixed copper clamping plate;The connecting pin for rotating histogram pipeline section and the second fixed histogram pipeline section is equipped with copper sealing block, copper sealing
The clamping opening of the thickness of block and fixed copper clamping plate is fitted close, and the copper sealing block insertion second of rotation histogram pipeline section inner end is fixed
In the clamping opening of the copper clamping plate of the fixation of histogram pipeline section, and it is rotatablely connected by rotation axis;In the upper semi-circle Medium frequency induction circle
Cold water flow into the second water inlet pipe of chamber and be located at the side of rotation histogram pipeline section, the cold water in upper semi-circle Medium frequency induction circle flows out chamber
Outlet be located at rotation histogram pipeline section the other side, and access the second return pipe;In the semicircle square tube of upper semi-circle Medium frequency induction circle
Section back is equipped with rotate ear, the piston rod end rotation connection of rotate ear and cylinder;The half of the upper semi-circle Medium frequency induction circle
The semicircular opening of circle square tube section is opposite with the semicircular opening of lower half circle Medium frequency induction circle;The fixation of the lower half circle Medium frequency induction circle half
The end of circle square tube section is arranged copper casing, and the lower mouth of copper casing and the end of fixed semicircle square tube section are fixed as one, copper
The suitable for reading of matter casing is bucket-shaped mouth, makes semicircle side's tube section ends corresponding sides suitable for reading than upper semi-circle Medium frequency induction circle of copper casing
Grow up 2-5mm out, makes semicircle side's tube section ends of upper semi-circle Medium frequency induction circle, under the thrust of cylinder, is easy to align with, firmly
It is inserted into the suitable for reading interior of copper casing, and can ensure that contact well conducting.
The utility model is also implemented by following measure: the fixed histogram pipeline section of described second is also passed into cooling water, this is logical
Enter the mode of cooling water compared with technology, therefore seldom states;First water inlet pipe and the second water inlet pipe and the same water supply pump
Connection, to keep identical flowing water pressure.
The utility model has the beneficial effects that: the utility model can not only be such that induction coil opens and closes, and can pass through
The semicircle induction coil of upside rotates up and down, and realizes the fixed semicircle induction coil opening and closing of opposite lower, so, induction coil
Open and close it is more convenient, meanwhile, quenching shaft forgings can very easily be placed under horizontal direction or horizontal direction on take out, in this way can be more
It is time saving and energy saving to add, safe operation;In addition, each connecting portion increases the good measure of contact, so not influencing heating quality;On
There is independent chilled(cooling) water return (CWR) in the semicircle induction coil of side and the semicircle induction coil of downside, and keeps hydraulic pressure consistent, institute
To keep heating consistent with good cooling effect.It can be widely used for shaft forgings quenching process.
Detailed description of the invention
Fig. 1 is that schematic diagram cuts open in structure side view office when healing up of the utility model.
Structure schematic side view when Fig. 2 is the opening of the utility model.
Fig. 3 is the schematic cross-sectional view that chamber middle line is flowed into along lower half circle Medium frequency induction circle cold water of the utility model.
Fig. 4 is the sectional structure enlarged diagram of A-A along Fig. 2 of the utility model.
Fig. 5 is that the rotation histogram pipeline section of the utility model and fixed straight pipe assembling structure overlook enlarged diagram.
Fig. 6 is the copper cannula structure cutaway enlargement diagram of the utility model.
In figure: 1, upper semi-circle Medium frequency induction circle;11, the second fixed histogram pipeline section;12, histogram pipeline section is rotated;13, fixed copper
Matter clamping plate;14, copper sealing block;15, rotation axis;16, rotate ear;2, lower half circle Medium frequency induction circle;21, fixed semicircle square tube
Section;22, the first fixed histogram pipeline section;23, divide spacing board equally;24, cold water flows into chamber;25, cold water flows out chamber;26, communication port;3,
First water inlet pipe;4, the first return pipe;5, the second water inlet pipe;6, the second return pipe;7, cylinder;8, copper casing.
Specific embodiment
Referring to Fig.1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 make the utility model.Half-turn rotary opening axis class quenches on this
Medium frequency induction circle, including upper semi-circle Medium frequency induction circle 1 and lower half circle Medium frequency induction circle 2, upper semi-circle Medium frequency induction circle 1 and lower half circle
Medium frequency induction circle 2 becomes round Medium frequency induction circle after fastening, the diameter of round Medium frequency induction circle is greater than the axis for needing to be quenched
The diameter of like members is quenched the surface of shaft member and is set as needed at a distance from circular induction coil inner wall, be it is contactless, can
Along the axial movement for being quenched shaft member, it is equipped with cooling water channel in upper semi-circle Medium frequency induction circle 1 and lower half circle Medium frequency induction circle 2,
It is made of red copper square tube;The lower half circle Medium frequency induction circle 2, by fixed semicircle square tube section 21 and the first fixed histogram pipeline section 22
It constitutes, the end of the first fixed histogram pipeline section 22 is passed through frequency conversion electric current, and is fixedly secured, and keeps lower half circle Medium frequency induction circle 2 fixed
It is motionless, and semicircular opening is upward, it is characterised in that: intracavitary be equipped with of the lower half circle Medium frequency induction circle 2 is parallel in lower half circle
2 side wall of frequency induction coil divides spacing board 23 equally, is divided by dividing spacing board 23 equally for the inner cavity of lower half circle Medium frequency induction circle 2 flat
Two capable and equal chambers, one flows into chamber 24 for cold water, another flows out chamber 25 for cold water, and cold water flows into chamber 24 and cold water stream
The end that chamber 25 is in fixed semicircle square tube section 21 out is equipped with communication port 26, and the cold water turning for flowing into cold water in chamber 24 is flowed back to
Into cold water outflow chamber 25, the import that cold water flows into chamber 24 is located at the side of the first fixed histogram pipeline section 22, and intakes with first
Pipe 3 connects, and the water inlet of the first water inlet pipe 3 is connect with water supply pump, and the outlet of cold water outflow chamber 25 is located at the first fixed straight square tube
Water cooling pond is accessed by the first return pipe 4 in the other side of section 22.
Cold water in the upper semi-circle Medium frequency induction circle 1 flows into chamber, cold water outflow chamber, divides spacing board and communication port equally
Structure flows into chamber, cold water outflow chamber, the structure phase for dividing spacing board and communication port equally with the cold water in lower half circle Medium frequency induction circle 2
Together, but distinguishing characteristics is: the histogram pipeline section of upper semi-circle Medium frequency induction circle 1 is by the second fixed histogram pipeline section 11 and rotation histogram pipeline section
12 are constituted, and the fixing end of the second fixed histogram pipeline section 11 is passed through frequency conversion electric current, and is fixedly secured, in the second fixed histogram pipeline section 11
The other end be equipped with fixed copper clamping plate 13;The connecting pin of histogram pipeline section 12 and the second fixed histogram pipeline section 11 is rotated equipped with copper
Block 14 is sealed, the thickness of copper sealing block 14 and the clamping opening of fixed copper clamping plate 13 are fitted close, and rotate 12 inner end of histogram pipeline section
The fixed histogram pipeline section 11 of copper sealing block 14 insertion second the copper clamping plate 13 of fixation clamping opening in, by being fitted close, make
Well conducting, and be rotatablely connected by rotation axis 15, in this way, copper sealing block 14 is first is that make to rotate 12 port of histogram pipeline section envelope
It closes, prevents water from flowing out, second is that plaing a part of to connect and rotate, third is that not influencing conduction;In the upper semi-circle Medium frequency induction circle 1
Cold water flow into the second water inlet pipe 5 of chamber and be located at the side of rotation histogram pipeline section 12, the cold water stream in upper semi-circle Medium frequency induction circle 1
The outlet of chamber is located at the other side of rotation histogram pipeline section 12 out, and accesses the second return pipe 6;In upper semi-circle Medium frequency induction circle 1
Semicircle square tube section back is equipped with rotate ear 16, the piston rod end rotation connection of rotate ear 16 and cylinder 7;In the upper semi-circle
The semicircular opening of the semicircle square tube section of frequency induction coil 1 is opposite with the semicircular opening of lower half circle Medium frequency induction circle 2;When the piston rod of cylinder 7
When contraction, the semicircle square tube section of upper semi-circle Medium frequency induction circle 1 can be made to be rotated up, realize opposite lower half circle Medium frequency induction circle 2
The opening of semicircle square tube section 21, simultaneously switches off conductive communication, facilitate level be lowered into or horizontal direction on take out quenching axis class work
Part operates safer;When the stretching, extension of the piston rod of cylinder 7, the semicircle square tube section of upper semi-circle Medium frequency induction circle 1 can be made to turn downwards
It is dynamic, it realizes healing up for the semicircle square tube section 21 of opposite lower half circle Medium frequency induction circle 2, becomes the round Medium frequency induction being completely closed
Circle, and well conducting do not influence the processing quality for quenching shaft-like workpiece;The fixation of the lower half circle Medium frequency induction circle 2 half
The end of circle square tube section 21 is arranged copper casing 8, and the lower mouth of copper casing 8 and the end for fixing semicircle square tube section 21 are fixed as one
Body, the suitable for reading of copper casing 8 is bucket-shaped mouth, makes the semicircle square tube Duan Duan suitable for reading than upper semi-circle Medium frequency induction circle 1 of copper casing 8
Portion's corresponding sides are grown up 2-5mm out, and semicircle side's tube section ends of upper semi-circle Medium frequency induction circle 1 are made, and under the thrust of cylinder 7, are easy
It is aligned, is forcibly inserted into the suitable for reading interior of copper casing 8, and can ensure that contact well conducting.
Improvement as the utility model: the fixed histogram pipeline section 11 of described second is also passed into cooling water, this is passed through cooling
The mode of water is seldom stated compared with technology;First water inlet pipe 3 and the second water inlet pipe 5 is connect with the same water supply pump,
To keep identical flowing water pressure.
Claims (2)
- Half-turn rotary opening axis class quenches Medium frequency induction circle, including upper semi-circle Medium frequency induction circle (1) and lower half circle intermediate frequency on 1. Induction coil (2), upper semi-circle Medium frequency induction circle (1) and lower half circle Medium frequency induction circle (2) become round Medium frequency induction circle after fastening, on Cooling water channel is equipped in semicircle Medium frequency induction circle (1) and lower half circle Medium frequency induction circle (2);The lower half circle Medium frequency induction circle (2), it is made of fixed semicircle square tube section (21) and first fixed histogram pipeline section (22), it is characterised in that: in the lower half circle Frequency induction coil (2) it is intracavitary be equipped be parallel to lower half circle Medium frequency induction circle (2) side wall divide spacing board (23) equally, between dividing equally The inner cavity of lower half circle Medium frequency induction circle (2) is divided into two parallel and equal chambers by partition (23), and one flows into chamber for cold water (24), another flows out chamber (25) for cold water, and cold water flows into chamber (24) and cold water outflow chamber (25) is in fixed semicircle square tube section (21) end in is equipped with communication port (26), and the import that cold water flows into chamber (24) is located at the one of first fixed histogram pipeline section (22) Side, and connect with the first water inlet pipe (3), the outlet of cold water outflow chamber (25) is located at the another of first fixed histogram pipeline section (22) Side;The histogram pipeline section of the upper semi-circle Medium frequency induction circle (1) is by second fixed histogram pipeline section (11) and rotation histogram pipeline section (12) it constitutes, the other end in second fixed histogram pipeline section (11) is equipped with fixed copper clamping plate (13);It rotates histogram pipeline section (12) Copper sealing block (14), the thickness and fixed copper of copper sealing block (14) are equipped with the connecting pin of second fixed histogram pipeline section (11) The clamping opening of matter clamping plate (13) is fitted close, the fixed histogram of copper sealing block (14) insertion second of rotation histogram pipeline section (12) inner end In the clamping opening of the copper clamping plate of fixation (13) of pipeline section (11), and it is rotatablely connected by rotation axis (15);The upper semi-circle intermediate frequency The second water inlet pipe (5) that cold water in induction coil (1) flows into chamber is located at the side of rotation histogram pipeline section (12), upper semi-circle intermediate frequency sense The outlet for the cold water outflow chamber that should be enclosed in (1) is located at the other side of rotation histogram pipeline section (12), and accesses the second return pipe (6); Rotate ear (16) are equipped at the semicircle square tube section back of upper semi-circle Medium frequency induction circle (1), the piston of rotate ear (16) and cylinder (7) Boom end rotation connection;The semicircular opening and lower half circle Medium frequency induction of the semicircle square tube section of the upper semi-circle Medium frequency induction circle (1) The semicircular opening for enclosing (2) is opposite;The end of the fixation semicircle square tube section (21) of the lower half circle Medium frequency induction circle (2) is arranged copper The end of casing (8), the lower mouth of copper casing (8) and fixed semicircle square tube section (21) is fixed as one, copper casing (8) it is upper Mouth is bucket-shaped mouth.
- 2. upper half-turn rotary opening axis class according to claim 1 quenches Medium frequency induction circle, it is characterised in that: described First water inlet pipe (3) and the second water inlet pipe (5) are connect with the same water supply pump.
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CN201822182608.7U CN209162129U (en) | 2018-12-25 | 2018-12-25 | Upper half-turn rotary opening axis class quenches Medium frequency induction circle |
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CN201822182608.7U CN209162129U (en) | 2018-12-25 | 2018-12-25 | Upper half-turn rotary opening axis class quenches Medium frequency induction circle |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115449602A (en) * | 2022-09-22 | 2022-12-09 | 宜昌船舶柴油机有限公司 | Medium-frequency quenching inductor for piston rod of low-speed diesel engine and using method |
-
2018
- 2018-12-25 CN CN201822182608.7U patent/CN209162129U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115449602A (en) * | 2022-09-22 | 2022-12-09 | 宜昌船舶柴油机有限公司 | Medium-frequency quenching inductor for piston rod of low-speed diesel engine and using method |
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