CN209150622U - An automatic stripping device for cable insulation - Google Patents

An automatic stripping device for cable insulation Download PDF

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Publication number
CN209150622U
CN209150622U CN201822060571.0U CN201822060571U CN209150622U CN 209150622 U CN209150622 U CN 209150622U CN 201822060571 U CN201822060571 U CN 201822060571U CN 209150622 U CN209150622 U CN 209150622U
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China
Prior art keywords
gear
assembly
cable insulation
stripping device
cable
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CN201822060571.0U
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Chinese (zh)
Inventor
殷洪海
章立
黄奇峰
王炜
朱志新
栾杰
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Changzhou Power Supply Branch Jiangsu Electric Power Co Ltd
State Grid Corp of China SGCC
State Grid Jiangsu Electric Power Co Ltd
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Changzhou Power Supply Branch Jiangsu Electric Power Co Ltd
State Grid Corp of China SGCC
State Grid Jiangsu Electric Power Co Ltd
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Abstract

本实用新型公开了一种电缆绝缘层自动剥除装置,其包括齿轮组件、切割组件和绝缘杆组件、遥控组件、第一驱动组件和第二驱动组件;所述遥控组件用于向所述第一驱动组件、所述第二驱动组件发送控制信号,以便控制所述第一驱动组件和所述第二驱动组件的自动启停;所述第一驱动组件连接至所述齿轮组件,用于驱动所述开合齿轮和所述切割组件旋转;所述第二驱动组件连接至所述切割组件,用于驱动所述切割组件中的切割刀具切入电缆绝缘层。本实用新型的电缆绝缘层自动剥除装置在工作时,操作者只需要按动遥控组件上的相应的控制按钮,便可自动完成电缆绝缘层的剥除,与现有技术相比,工作效率明显提高、操作者的劳动强度明显下降。

The utility model discloses an automatic stripping device for a cable insulating layer, which comprises a gear assembly, a cutting assembly, an insulating rod assembly, a remote control assembly, a first drive assembly and a second drive assembly; A drive assembly and the second drive assembly send control signals to control the automatic start and stop of the first drive assembly and the second drive assembly; the first drive assembly is connected to the gear assembly for driving The opening and closing gear and the cutting assembly rotate; the second driving assembly is connected to the cutting assembly for driving the cutting tool in the cutting assembly to cut into the cable insulation layer. When the cable insulation layer automatic stripping device of the utility model is in operation, the operator only needs to press the corresponding control button on the remote control assembly to automatically complete the stripping of the cable insulation layer. Compared with the prior art, the work efficiency is improved. Significantly improved, the operator's labor intensity decreased significantly.

Description

一种电缆绝缘层自动剥除装置An automatic stripping device for cable insulation

技术领域technical field

本实用新型涉及电力系统检修装备技术领域,具体涉及一种电缆绝缘层自动剥除装置。The utility model relates to the technical field of electric power system maintenance equipment, in particular to an automatic stripping device for a cable insulation layer.

背景技术Background technique

对电力系统配电网10kV电力线路进行带电检修作业时,经常需要剥开电缆的外绝缘层。为将电缆绝缘层剥除,现有技术中已出现了一种电缆绝缘层剥除工具,操作者借助于绝缘操作杆将电缆绝缘层剥除工具挂到电缆上,并摇动手柄,通过齿轮传动驱动切割刀具围绕电缆旋转,从而将电缆绝缘层剥除。然而,这种手动驱动的工具对于操作者而言十分费力,既要通过长长的绝缘杆将剥除工具保持悬挂在电缆上,又要腾出一只手来摇动手柄,操作难度很大。When carrying out live maintenance operations on 10kV power lines in the power system distribution network, it is often necessary to strip the outer insulation layer of the cables. In order to strip the cable insulation layer, a cable insulation layer stripping tool has appeared in the prior art. The operator hangs the cable insulation layer stripping tool on the cable by means of an insulation operation rod, and shakes the handle to drive the cable through gears. The drive cutting tool rotates around the cable, thereby stripping the cable insulation. However, such hand-driven tools are laborious for the operator, both keeping the stripping tool suspended from the cable by a long insulating rod, and having one hand free to crank the handle.

实用新型内容Utility model content

基于上述现状,本实用新型的主要目的在于提供一种用于电缆绝缘层自动剥除装置,能够简化操作者的操作难度,轻松快捷地完成电缆绝缘层的自动剥除。Based on the above situation, the main purpose of the present invention is to provide an automatic stripping device for the cable insulation layer, which can simplify the operation difficulty of the operator and complete the automatic stripping of the cable insulation layer easily and quickly.

为实现上述目的,本实用新型采用的技术方案如下:For achieving the above object, the technical scheme adopted by the present utility model is as follows:

一种电缆绝缘层自动剥除装置,包括齿轮组件、切割组件和绝缘杆组件;An automatic stripping device for cable insulation, comprising a gear assembly, a cutting assembly and an insulating rod assembly;

所述绝缘杆组件用于连接至所述齿轮组件;the insulating rod assembly for connecting to the gear assembly;

所述齿轮组件包括开合齿轮,用于将电缆纳入所述开合齿轮的内孔中而使所述齿轮组件悬挂在电缆上;The gear assembly includes an opening and closing gear, which is used for receiving a cable into the inner hole of the opening and closing gear so that the gear assembly is suspended on the cable;

所述切割组件安装至所述齿轮组件,以便在所述开合齿轮的旋转带动下围绕电缆旋转,从而对电缆绝缘层进行切割;The cutting assembly is mounted on the gear assembly, so as to rotate around the cable driven by the rotation of the opening and closing gear, so as to cut the insulation layer of the cable;

其中,所述电缆绝缘层自动剥除装置还包括遥控组件、第一驱动组件和第二驱动组件;Wherein, the cable insulation layer automatic stripping device further includes a remote control assembly, a first drive assembly and a second drive assembly;

所述遥控组件用于向所述第一驱动组件、所述第二驱动组件发送控制信号,以便控制所述第一驱动组件和所述第二驱动组件的自动启停;The remote control assembly is used to send a control signal to the first drive assembly and the second drive assembly, so as to control the automatic start and stop of the first drive assembly and the second drive assembly;

所述第一驱动组件连接至所述齿轮组件,以驱动所述开合齿轮旋转;其中,所述第一驱动组件包括第一控制器、第一储能部件和第一电机,所述第一储能部件与所述第一电机电连接,用于向所述第一电机供能,所述第一控制器用于接收所述遥控组件的控制信号,以便接通或断开所述第一电机的正转回路、反转回路;The first drive assembly is connected to the gear assembly to drive the opening and closing gear to rotate; wherein the first drive assembly includes a first controller, a first energy storage component and a first motor, the first The energy storage component is electrically connected to the first motor for supplying energy to the first motor, and the first controller is configured to receive a control signal from the remote control assembly to turn on or off the first motor The forward loop and the reverse loop;

所述第二驱动组件连接至所述切割组件,用于驱动所述切割组件中的切割刀具切入电缆绝缘层;其中,所述第二驱动组件包括第二控制器、第二储能部件和第二电机,所述第二储能部件与所述第二电机电连接,用于向所述第二电机供能,所述第二控制器用于接收所述遥控组件的控制信号,以便接通或断开所述第二电机的正转回路、反转回路。The second driving assembly is connected to the cutting assembly for driving the cutting tool in the cutting assembly to cut into the cable insulation layer; wherein the second driving assembly includes a second controller, a second energy storage component and a first Two motors, the second energy storage component is electrically connected to the second motor for supplying energy to the second motor, and the second controller is configured to receive a control signal from the remote control assembly to turn on or Disconnect the forward rotation loop and the reverse rotation loop of the second motor.

优选地,所述齿轮组件包括小齿轮和齿轮箱,所述开合齿轮转动自如地容纳于所述齿轮箱的内腔中,所述小齿轮与所述开合齿轮啮合传动,所述第一电机固定至所述齿轮箱,所述第一电机的电机轴与所述小齿轮传动连接。Preferably, the gear assembly includes a pinion gear and a gear box, the opening and closing gear is rotatably accommodated in the inner cavity of the gear box, the pinion gear engages with the opening and closing gear for transmission, and the first A motor is fixed to the gearbox, and a motor shaft of the first motor is drivingly connected to the pinion.

优选地,所述第一驱动组件包括第一壳体,所述第一电机和所述第一控制器容纳于所述第一壳体中,所述第一储能部件固定于所述第一壳体的侧面,所述第一壳体固定至所述齿轮箱。Preferably, the first drive assembly includes a first housing, the first motor and the first controller are accommodated in the first housing, and the first energy storage component is fixed to the first The side of the housing, the first housing is fixed to the gear box.

优选地,所述齿轮箱的一侧设有连接套筒,所述绝缘杆组件的一端插接于所述连接套筒中。Preferably, one side of the gear box is provided with a connecting sleeve, and one end of the insulating rod assembly is inserted into the connecting sleeve.

优选地,所述齿轮箱具有径向开口,用于供电缆通过,其中,所述径向开口的朝向与所述连接套筒的轴线方向之间的夹角为60-85°。Preferably, the gear box has a radial opening for the cable to pass through, wherein the included angle between the direction of the radial opening and the axial direction of the connecting sleeve is 60-85°.

优选地,所述切割组件通过转接件安装至所述齿轮组件,其中,所述转接件为横截面呈L形的直角板状构件,包括彼此垂直的第一转接板和第二转接板,所述第一转接板固定在所述齿轮组件的轴向端面上,所述切割组件和所述第二驱动组件分别安装至所述第二转接板。Preferably, the cutting assembly is mounted to the gear assembly through an adapter, wherein the adapter is a right-angled plate-shaped member with an L-shaped cross-section, including a first adapter plate and a second adapter plate that are perpendicular to each other. an adapter plate, the first adapter plate is fixed on the axial end surface of the gear assembly, and the cutting assembly and the second drive assembly are respectively mounted to the second adapter plate.

优选地,所述切割组件包括相对安装的第一夹持块和第二夹持块,用于夹持电缆的外表面,所述切割刀具安装在所述第一夹持块或所述第二夹持块上,所述第一夹持块和所述第二夹持块在所述第二电机的驱动下同步地朝向彼此或远离彼此运动。Preferably, the cutting assembly includes a first clamping block and a second clamping block installed opposite to each other for clamping the outer surface of the cable, and the cutting tool is mounted on the first clamping block or the second clamping block On the clamping block, the first clamping block and the second clamping block move toward or away from each other synchronously under the driving of the second motor.

优选地,所述第一夹持块和所述第二夹持块上设有彼此相对的V型槽。Preferably, the first clamping block and the second clamping block are provided with V-shaped grooves opposite to each other.

优选地,每个V型槽中至少安装有一对滚轮,每对滚轮相对于V型槽的对中面对称布置。Preferably, at least one pair of rollers is installed in each V-shaped groove, and each pair of rollers is symmetrically arranged with respect to the center plane of the V-shaped groove.

优选地,每个V型槽的槽面设有多个沟槽,各个沟槽的延伸方向与槽面的宽度方向一致。Preferably, the groove surface of each V-shaped groove is provided with a plurality of grooves, and the extending direction of each groove is consistent with the width direction of the groove surface.

优选地,所述切割组件包括平行布置的两根导向柱和布置在两根导向柱之间的左右旋丝杠,两根导向柱均滑动地穿过所述第一夹持块和所述第二夹持块,所述第一夹持块和所述第二夹持块分别与所述左右旋丝杠的右旋螺纹和左旋螺纹配合,所述第二电机驱动所述左右旋丝杠旋转。Preferably, the cutting assembly includes two guide columns arranged in parallel and a left and right screw screw arranged between the two guide columns, and both of the two guide columns slidably pass through the first clamping block and the second guide column. Two clamping blocks, the first clamping block and the second clamping block are respectively matched with the right-hand thread and the left-hand thread of the left-right screw, and the second motor drives the left-right screw to rotate .

优选地,所述第二驱动组件包括第二壳体,所述第二电机和所述第二控制器容纳于所述第二壳体中,所述第二储能部件固定于所述第二壳体的侧面,所述第二壳体固定至所述第二转接板。Preferably, the second drive assembly includes a second housing, the second motor and the second controller are accommodated in the second housing, and the second energy storage component is fixed to the second the side of the casing, the second casing is fixed to the second adapter plate.

优选地,所述齿轮箱具有箱体框架构件、第一端板和第二端板,所述第一端板和所述第二端板分别固定至所述箱体框架构件的两侧,以共同限定出所述齿轮箱的内腔,所述开合齿轮通过所述第一端板和所述第二端板支承。Preferably, the gearbox has a case frame member, a first end plate and a second end plate, the first end plate and the second end plate being respectively fixed to both sides of the case frame member to The inner cavity of the gear box is jointly defined, and the opening and closing gear is supported by the first end plate and the second end plate.

优选地,所述齿轮组件还包括第一C形板构件和第二C形板构件,二者分别固定至所述开合齿轮的两个轴向端面,每个C形板构件的外圆周面与所述开合齿轮同轴,以用作所述开合齿轮的支承轴,每个C形板构件的外圆周面分别与对应的端板的中心孔形成轴孔配合。Preferably, the gear assembly further includes a first C-shaped plate member and a second C-shaped plate member, both of which are respectively fixed to two axial end surfaces of the opening and closing gear, the outer circumferential surface of each C-shaped plate member Coaxial with the opening and closing gear to serve as a supporting shaft of the opening and closing gear, the outer circumferential surface of each C-shaped plate member is respectively matched with the central hole of the corresponding end plate to form a shaft hole.

优选地,每个C形板构件的轴向外侧端设有径向凸缘,所述径向凸缘抵靠对应的端板的外侧面,以便对所述开合齿轮进行轴向限位。Preferably, the axially outer end of each C-shaped plate member is provided with a radial flange, the radial flange abuts the outer side surface of the corresponding end plate, so as to limit the axial position of the open and close gear.

优选地,所述遥控组件固定于所述绝缘杆组件上。Preferably, the remote control assembly is fixed on the insulating rod assembly.

本实用新型的电缆绝缘层自动剥除装置在实际工作时,操作者只需要按动遥控组件上的相应的控制按钮,便可自动完成电缆绝缘层的剥除,与现有技术的手动式剥除工具相比,工作效率明显提高、操作者的劳动强度明显下降。When the automatic stripping device for the cable insulation layer of the utility model is actually working, the operator only needs to press the corresponding control button on the remote control assembly to automatically complete the stripping of the cable insulation layer, which is different from the manual stripping device in the prior art. Compared with tools, the work efficiency is significantly improved, and the operator's labor intensity is significantly reduced.

附图说明Description of drawings

以下将参照附图对根据本实用新型的用于电缆绝缘层剥除装置的开合齿轮及齿轮组件、以及电缆绝缘层自动剥除装置的优选实施方式进行描述。图中:The following will describe the preferred embodiments of the opening and closing gear and the gear assembly for the cable insulation layer stripping device and the cable insulation layer automatic stripping device according to the present invention with reference to the accompanying drawings. In the picture:

图1为根据本实用新型的一种优选实施方式的开合齿轮在一个视角下的外形示意图,其中,齿轮补缺部处于打开状态;Fig. 1 is a schematic diagram of the appearance of an opening and closing gear according to a preferred embodiment of the present invention from a viewing angle, wherein the gear filling part is in an open state;

图2为图1的开合齿轮在另一个视角下的外形示意图,其中,齿轮补缺部处于闭合状态;FIG. 2 is a schematic diagram of the appearance of the opening and closing gear of FIG. 1 from another perspective, wherein the gear filling part is in a closed state;

图3为图1中的开合齿轮的齿轮主体部的外形示意图;Fig. 3 is the outline schematic diagram of the gear main body part of the opening and closing gear in Fig. 1;

图4为图3的齿轮主体部在另一个视角下的外形示意图;FIG. 4 is a schematic outline view of the gear main body of FIG. 3 from another viewing angle;

图5为图1中的开合齿轮的齿轮补缺部的外形示意图;Fig. 5 is the outline schematic diagram of the gear complement part of the opening and closing gear in Fig. 1;

图6为图5的齿轮补缺部在另一个视角下的外形示意图;Fig. 6 is the outline schematic diagram of the gear filling part of Fig. 5 under another viewing angle;

图7为根据本实用新型的一种优选实施方式的齿轮组件的整体结构示意图,其中,齿轮补缺部处于打开状态;FIG. 7 is a schematic diagram of the overall structure of a gear assembly according to a preferred embodiment of the present invention, wherein the gear missing part is in an open state;

图8为图7的齿轮组件的局部结构示意图,其中,第一端板和第二端板已被拆除,以暴露内部结构,并且其中,齿轮补缺部处于闭合状态;8 is a partial structural schematic view of the gear assembly of FIG. 7, wherein the first end plate and the second end plate have been removed to expose the internal structure, and wherein the gear complement is in a closed state;

图9为图7的齿轮组件中的第一端板的外形示意图;FIG. 9 is a schematic external view of the first end plate in the gear assembly of FIG. 7;

图10为图7的齿轮组件中的第二端板的外形示意图;FIG. 10 is a schematic outline view of the second end plate in the gear assembly of FIG. 7;

图11为图7的齿轮组件中的箱体框架构件的外形示意图;FIG. 11 is a schematic outline view of the box frame member in the gear assembly of FIG. 7;

图12为图7的齿轮组件中的一个C形板构件的外形示意图;Fig. 12 is the outline schematic diagram of a C-shaped plate member in the gear assembly of Fig. 7;

图13为根据本实用新型的一种优选实施方式的电缆绝缘层自动剥除装置的整体结构示意图,其中,绝缘杆组件和遥控组件未示出;13 is a schematic diagram of the overall structure of an automatic cable insulating layer stripping device according to a preferred embodiment of the present invention, wherein the insulating rod assembly and the remote control assembly are not shown;

图14为图13的电缆绝缘层自动剥除装置在另一视角下的结构示意图;FIG. 14 is a schematic structural diagram of the cable insulation automatic stripping device of FIG. 13 from another perspective;

图15为图13的电缆绝缘层自动剥除装置的正视图。FIG. 15 is a front view of the automatic cable insulation stripping device of FIG. 13 .

具体实施方式Detailed ways

本实用新型的第一方面提供了一种用于电缆绝缘层剥除装置的开合齿轮110,其中,所述电缆绝缘层剥除装置可以是图13-15所示的优选实施方式的自动剥除装置,也可以是其他结构形式的装置,例如现有技术的手动式电缆绝缘层剥除装置等。A first aspect of the present invention provides an opening and closing gear 110 for a cable insulation stripping device, wherein the cable insulation stripping device may be the automatic stripper of the preferred embodiment shown in FIGS. 13-15 . In addition to the device, it can also be a device with other structural forms, such as a manual cable insulation stripping device in the prior art.

如图1-2所示,本实用新型的开合齿轮110包括齿轮主体部111和齿轮补缺部112,齿轮主体部111的具体优选结构示于图3-4中,齿轮补缺部112的具体优选结构示于图5-6中。所述齿轮主体部111上设有自齿轮中心孔113贯通到齿轮外缘的第一径向通槽114,用于供电缆通过,即,电缆可横向地进入齿轮中心孔113中,从而开合齿轮110可以借由该第一径向通槽114而悬挂在电缆上。所述齿轮补缺部112在所述第一径向通槽114的外端口处铰接至所述齿轮主体部111,从而可以闭合或打开该第一径向通槽114的外端口,由于齿轮补缺部112上加工有轮齿,在闭合状态下,所述齿轮补缺部112可以补齐所述齿轮主体部111上所述第一径向通槽114的外端口处缺失的轮齿。As shown in FIGS. 1-2 , the opening and closing gear 110 of the present invention includes a gear main body part 111 and a gear missing part 112 . The specific preferred structure of the gear main body part 111 is shown in FIGS. 3-4 , and the specific preferred structure of the gear missing part 112 is shown in FIGS. 3-4 . The structure is shown in Figures 5-6. The gear main body 111 is provided with a first radial through groove 114 penetrating from the gear center hole 113 to the outer edge of the gear, for the cable to pass through, that is, the cable can enter the gear center hole 113 laterally, thereby opening and closing The gear 110 can be suspended from the cable by means of the first radial through slot 114 . The gear missing portion 112 is hinged to the gear main body portion 111 at the outer port of the first radial through groove 114, so that the outer port of the first radial through groove 114 can be closed or opened. Gear teeth are processed on the gear 112 , and in the closed state, the gear missing portion 112 can make up for the missing gear teeth at the outer port of the first radial through groove 114 on the gear main body portion 111 .

如图4所示,所述齿轮主体部111上,在所述第一径向通槽114的外端口的两侧边缘处,分别设有第一轴向凹陷部115和第二轴向凹陷部116,所述第一轴向凹陷部115和第二轴向凹陷部116例如为将齿轮主体部111的相应部位铣削掉大约一半的厚度而形成。As shown in FIG. 4 , on the gear main body portion 111 , at the two edges of the outer port of the first radial through groove 114 , a first axial recessed portion 115 and a second axial recessed portion are respectively provided 116 , the first axial recessed portion 115 and the second axial recessed portion 116 are formed, for example, by milling the corresponding parts of the gear main body portion 111 by about half of the thickness.

如图1-2所示,所述齿轮补缺部112的第一端部101可枢转地容纳于所述第一轴向凹陷部115中,并通过第一枢轴117与所述齿轮主体部111进行铰接,在所述齿轮补缺部112闭合的状态下,所述齿轮补缺部112的第二端部102容纳于所述第二轴向凹陷部116中,并通过所述第二轴向凹陷部116的侧壁进行限位,而第一端部101同样可通过第一轴向凹陷部115的侧壁进行限位。As shown in FIGS. 1-2 , the first end portion 101 of the missing gear portion 112 is pivotally accommodated in the first axial recessed portion 115 , and is connected to the gear main body portion through a first pivot shaft 117 . 111 is hinged, and when the gear complement part 112 is closed, the second end 102 of the gear complement part 112 is accommodated in the second axial recess 116, and passes through the second axial recess The side wall of the portion 116 is limited, and the first end portion 101 can also be limited by the side wall of the first axial recessed portion 115 .

如图2所示,在所述第一轴向凹陷部115和所述第二轴向凹陷部116的位置处,所述齿轮主体部111上的轮齿和所述齿轮补缺部112上的轮齿在轴向(也即齿轮的齿宽方向)上形成对接,共同拼合成完整的齿宽。As shown in FIG. 2 , at the positions of the first axial recessed portion 115 and the second axial recessed portion 116 , the gear teeth on the gear main body portion 111 and the gear teeth on the gear missing portion 112 The teeth form butt joints in the axial direction (that is, the direction of the tooth width of the gear), and together they form a complete tooth width.

如图2和图6所示,所述齿轮补缺部112上的各个轮齿中,除了在所述第一轴向凹陷部115和所述第二轴向凹陷部116的位置处(也即第一端部101上和第二端部102上的)与齿轮主体部111上的轮齿在轴向上进行对接的轮齿外,其余轮齿的齿宽与拼合后的完整齿宽相等,也即,在齿轮补缺部112闭合的状态下,整个开合齿轮110的所有轮齿具有相同的齿宽。As shown in FIG. 2 and FIG. 6 , among the gear teeth on the gear missing portion 112 , except at the positions of the first axial recessed portion 115 and the second axial recessed portion 116 (that is, the first axial recessed portion 116 ) Except for the gear teeth on the one end portion 101 and the second end portion 102 ) and the gear teeth on the gear main body portion 111 in the axial direction, the tooth width of the remaining gear teeth is equal to the complete tooth width after splicing. That is, in the state where the gear complement part 112 is closed, all the gear teeth of the whole opening and closing gear 110 have the same tooth width.

本实用新型的开合齿轮110的上述结构确保了其拼合位置处的轮齿的精度,同时保证了齿轮各处的齿宽的一致性,从而保证了开合齿轮110与相应的小齿轮的啮合精度和可靠性。其中,在齿轮补缺部112与齿轮主体部111的对接位置处,一方面,由于第一轴向凹陷部115的侧壁对齿轮补缺部112的第一端部101的有效限位、以及第二轴向凹陷部116的侧壁对齿轮补缺部112的第二端部102的有效限位,使得开合齿轮110的分度圆(也即啮合时的节圆)不会在该对接位置处发生变形或错位,从而保证了啮合精度和可靠性;另一方面,由于该对接位置处存在轴向上对接的两部分轮齿,该两部分轮齿同时与小齿轮的一个轮齿啮合,即使对接部分的对接精度有所下降,仍然能够保证啮合的平稳性,也即,这部分对接的轮齿起到了良好的过渡作用,使得开合齿轮110的受力更均匀、合理。The above structure of the opening and closing gear 110 of the present invention ensures the precision of the gear teeth at the splicing position, and at the same time ensures the consistency of the tooth widths of the gears, thereby ensuring the meshing of the opening and closing gear 110 with the corresponding pinion. Precision and reliability. Wherein, at the butting position of the gear missing portion 112 and the gear main body portion 111, on the one hand, due to the effective limit of the first end portion 101 of the gear missing portion 112 by the side wall of the first axial recessed portion 115, and the second The side wall of the axial recessed portion 116 effectively limits the second end portion 102 of the gear complement portion 112, so that the index circle (ie the pitch circle during meshing) of the opening and closing gear 110 does not occur at the docking position. deformation or dislocation, thus ensuring the meshing accuracy and reliability; on the other hand, since there are two parts of the gear teeth that are butted in the axial direction at the docking position, the two parts of the gear teeth mesh with one gear tooth of the pinion at the same time, even if the butt Part of the docking accuracy is reduced, but the smoothness of the meshing can still be ensured, that is, the part of the docking gear teeth plays a good transition role, so that the force on the opening and closing gear 110 is more uniform and reasonable.

优选地,如图3-6所示,在所述第一轴向凹陷部115和所述第二轴向凹陷部116中的每一者的位置处,均至少有两个轮齿由所述齿轮主体部111上的轮齿和所述齿轮补缺部112上的轮齿在轴向上拼合形成。例如,在图示的优选实施方式中,在第一轴向凹陷部115的位置处,有三个轮齿与齿轮补缺部112的第一端部101上的同等数量的轮齿相对接,而在第二轴向凹陷部116的位置处,有两个轮齿与齿轮补缺部112的第二端部102上的同等数量的轮齿相对接。上述设置进一步保证了对接的轮齿的过渡作用。Preferably, as shown in FIGS. 3-6 , at the position of each of the first axial recess 115 and the second axial recess 116 , there are at least two gear teeth formed by the The gear teeth on the gear main body portion 111 and the gear teeth on the gear missing portion 112 are formed by splicing together in the axial direction. For example, in the illustrated preferred embodiment, at the location of the first axial recess 115, there are three gear teeth abutting an equal number of gear teeth on the first end 101 of the gear complement 112, and at the location of the first axial recess 115 At the position of the second axial recessed portion 116 , there are two gear teeth abutting with the same number of gear teeth on the second end portion 102 of the gear complement portion 112 . The above arrangement further ensures the transitional action of the butted gear teeth.

优选地,如图5-6所示,所述齿轮补缺部112在齿轮的周向上可以划分为所述第一端部101、所述第二端部102和介于所述第一端部101与所述第二端部102之间的中间部位103,其中所述中间部位103的厚度设置为:靠近径向内侧的区域的厚度小于靠近径向外侧的区域的厚度。其中,靠近径向外侧的区域的厚度与开合齿轮110的整体厚度一致,从而保证了齿轮各处的轮齿宽度的一致性。而靠近径向内侧的区域的减小的厚度则提供了额外的空间,以用于安装扭转弹簧等复位件。例如,所述开合齿轮110还可以包括扭转弹簧(未示出),所述扭转弹簧的一部分可以安置于所述中间部位103的靠近径向内侧的区域中,以便向所述齿轮补缺部112提供朝向闭合位置偏置的复位力,从而可防止齿轮补缺部112在闭合状态下意外打开。Preferably, as shown in FIGS. 5-6 , the gear supplementary portion 112 can be divided into the first end portion 101 , the second end portion 102 and the first end portion 101 in the circumferential direction of the gear. In the middle part 103 between the second end part 102 and the second end part 102 , the thickness of the middle part 103 is set such that the thickness of the region close to the radially inner side is smaller than the thickness of the region close to the radially outer side. Wherein, the thickness of the region close to the radially outer side is consistent with the overall thickness of the opening and closing gear 110 , so as to ensure the uniformity of the width of the gear teeth throughout the gear. The reduced thickness of the region near the radially inner side provides additional space for the installation of restoring elements such as torsion springs. For example, the opening and closing gear 110 may further include a torsion spring (not shown), and a part of the torsion spring may be arranged in a region near the radially inner side of the intermediate portion 103 so as to fill the missing portion 112 to the gear. A restoring force biased toward the closed position is provided, thereby preventing accidental opening of the gear complement 112 in the closed state.

优选地,如图5所示,所述中间部位103的靠近径向内侧的区域的厚度与所述第一端部101的厚度、所述第二端部102的厚度相等,这使得齿轮补缺部112或者其模具的加工容易实现,例如可以从一个端部连续地铣削到另一个端部。Preferably, as shown in FIG. 5 , the thickness of the region close to the radially inner side of the intermediate portion 103 is equal to the thickness of the first end portion 101 and the thickness of the second end portion 102 , which makes the gear missing portion Machining of 112 or its mold is easy to achieve, for example, it can be milled continuously from one end to the other.

如图5-6所示,齿轮补缺部112的第一端部101和第二端部102具有圆弧形的轮廓,同样,如图4所示,齿轮主体部111上的第一轴向凹陷部115和第二轴向凹陷部116的侧壁轮廓也为相适配的圆弧形,从而可以提高限位精度和可靠性,同时又可简化加工过程。As shown in FIGS. 5-6 , the first end 101 and the second end 102 of the gear missing portion 112 have arc-shaped contours. Similarly, as shown in FIG. 4 , the first axial recess on the gear main body 111 The contours of the side walls of the portion 115 and the second axial recessed portion 116 are also adapted to be circular arcs, so that the positioning accuracy and reliability can be improved, and the machining process can be simplified at the same time.

在此基础上,本实用新型还提供了一种用于电缆绝缘层剥除装置的齿轮组件,其中,所述电缆绝缘层剥除装置可以是图13-15所示的优选实施方式的自动剥除装置,也可以是其他结构形式的装置,例如现有技术的手动式电缆绝缘层剥除装置等。On this basis, the present invention also provides a gear assembly for a cable insulation stripping device, wherein the cable insulation stripping device may be the automatic stripping device of the preferred embodiment shown in FIGS. 13-15 . In addition to the device, it can also be a device with other structural forms, such as a manual cable insulation stripping device in the prior art.

如图7-8所示,本实用新型的齿轮组件包括:As shown in Figures 7-8, the gear assembly of the present invention includes:

本实用新型前面所提供的开合齿轮110;The opening and closing gear 110 provided in the front of the present utility model;

小齿轮120,与所述开合齿轮110啮合,以驱动所述开合齿轮110旋转;The pinion gear 120 meshes with the opening and closing gear 110 to drive the opening and closing gear 110 to rotate;

第一C形板构件121和第二C形板构件122,二者分别固定至所述齿轮主体部111的两个轴向端面,二者的优选结构例如如图12所示。其中,每个C形板构件121、122的外圆周面均与所述开合齿轮110同轴,以用作所述开合齿轮110的支承轴;每个C形板构件121、122均具有自其中心孔123贯通到其外圆周面的第二径向通槽124,所述第二径向通槽124与所述第一径向通槽114对齐,从而可供电缆通过并到达中心孔113、123;和The first C-shaped plate member 121 and the second C-shaped plate member 122 are respectively fixed to the two axial end faces of the gear main body portion 111 , and their preferred structures are shown in FIG. 12 , for example. Wherein, the outer circumferential surface of each C-shaped plate member 121, 122 is coaxial with the opening and closing gear 110, so as to be used as the supporting shaft of the opening and closing gear 110; each C-shaped plate member 121, 122 has A second radial through groove 124 penetrating from its central hole 123 to its outer circumferential surface, the second radial through groove 124 is aligned with the first radial through groove 114, so as to allow cables to pass through and reach the central hole 113, 123; and

齿轮箱130,所述齿轮箱130具有间隔布置的第一端板131和第二端板132,第一端板131和第二端板132的优选结构分别如图9和图10所示,所述开合齿轮110容纳于所述第一端板131和所述第二端板132之间,每个C形板构件121、122的外圆周面分别与对应的端板131、132的中心孔133形成轴孔配合,每个端板131、132均具有与其中心孔133贯通的径向开口134,两个端板131、132的径向开口彼此对正,形成所述齿轮箱130的径向开口,用于供电缆通过。例如,当开合齿轮110的第一径向通槽114对准端板131、132径向开口134时,即图7-8所示的位置,电缆便可经由所述径向开口134和第一径向通槽114进入开口齿轮110的内孔中。The gear box 130 has a first end plate 131 and a second end plate 132 arranged at intervals, and the preferred structures of the first end plate 131 and the second end plate 132 are shown in FIG. 9 and FIG. The opening and closing gear 110 is accommodated between the first end plate 131 and the second end plate 132 , and the outer circumferential surface of each C-shaped plate member 121 , 122 is connected to the center hole of the corresponding end plate 131 , 132 respectively. 133 forms a shaft hole fit, each end plate 131, 132 has a radial opening 134 passing through its central hole 133, the radial openings of the two end plates 131, 132 are aligned with each other, forming the radial direction of the gear box 130. Opening for the passage of cables. For example, when the first radial through groove 114 of the opening and closing gear 110 is aligned with the radial openings 134 of the end plates 131 and 132, that is, the position shown in FIGS. 7-8, the cables can pass through the radial openings 134 and the first radial openings 134. A radial through slot 114 enters the inner hole of the split gear 110 .

本实用新型的齿轮组件在用于电缆绝缘层剥除装置时,相应的切割组件可以固定至所述开合齿轮110,优选固定至其中的一个C型板构件,从而当开合齿轮110在小齿轮120的啮合传动作用下旋转时,相应的切割组件便会随之一起旋转,而由于电缆位于开合齿轮110的内孔中,因此,开合齿轮110自身便是围绕电缆旋转,切割组件也就是围绕电缆旋转,于是,切割组件上的切割刀具便会将电缆绝缘层切开并剥除。When the gear assembly of the present invention is used in the cable insulation stripping device, the corresponding cutting assembly can be fixed to the opening and closing gear 110, preferably to one of the C-shaped plate members, so that when the opening and closing gear 110 is in a small When the gear 120 rotates under the action of the meshing transmission, the corresponding cutting assembly will rotate along with it. Since the cable is located in the inner hole of the opening and closing gear 110, the opening and closing gear 110 itself rotates around the cable, and the cutting assembly also rotates. It rotates around the cable so that the cutting tool on the cutting assembly cuts and strips the cable insulation.

为实现对开合齿轮110的轴向限位,可以在齿轮主体部111的端面上设置限位结构,如凸台结构,用于与齿轮箱130的内壁面(也即相应的端板131、132)的内侧面接触限位。In order to realize the axial limit of the opening and closing gear 110, a limit structure, such as a boss structure, can be provided on the end surface of the gear main body 111, which is used to connect with the inner wall surface of the gear box 130 (that is, the corresponding end plate 131, 132) the inner side contact limit.

优选地,每个C形板构件121、122的轴向外侧端(也即背离所述开合齿轮110的一端)设有径向凸缘(图中未示出),所述径向凸缘抵靠对应的端板的外侧面,实现对所述开合齿轮110的轴向限位。这种情况下,开合齿轮110的齿轮主体部111的厚度可以保持恒定,从而可以节约制造成本。Preferably, the axially outer end of each C-shaped plate member 121, 122 (ie the end facing away from the opening and closing gear 110) is provided with a radial flange (not shown in the figure), the radial flange Abutting against the outer side surface of the corresponding end plate, the axial limit of the opening and closing gear 110 is realized. In this case, the thickness of the gear main body portion 111 of the opening and closing gear 110 can be kept constant, so that the manufacturing cost can be saved.

优选地,如图9和图10所示,每个端板131、132的径向开口134的宽度在径向向外的方向上逐渐变大,形成一种喇叭形扩展的开口,从而可在将电缆纳入开合齿轮110的内孔中的过程中,对电缆进行导向。由于采用本实用新型的齿轮组件的电缆绝缘层剥除装置在具体工作时需要操作者手持绝缘杆组件的下端将整个装置举高,以便将架空电缆纳入开合齿轮110的内孔中,这种抬头举高的操作难度较大,该喇叭形扩展的开口将大大提高工作效率。Preferably, as shown in FIGS. 9 and 10 , the width of the radial openings 134 of each end plate 131 , 132 gradually increases in the radially outward direction, forming a kind of flared opening, so that the During the process of receiving the cable into the inner hole of the opening and closing gear 110, the cable is guided. Because the cable insulation stripping device using the gear assembly of the present invention requires the operator to hold the lower end of the insulating rod assembly to lift the entire device during specific work, so as to incorporate the overhead cable into the inner hole of the opening and closing gear 110, this kind of The operation of lifting the head up is more difficult, and the opening of the flared expansion will greatly improve the work efficiency.

优选地,如图9和图10所示,每个端板131、132的径向开口134的边缘的轮廓为凸曲线形,从而可以为电缆提供更大的引导空间,进一步降低操作难度。Preferably, as shown in FIG. 9 and FIG. 10 , the contour of the edge of the radial opening 134 of each end plate 131 , 132 is a convex curve, so as to provide a larger guiding space for the cable and further reduce the difficulty of operation.

优选地,如图7-8所示,所述齿轮箱130还具有箱体框架构件140,其具体的优选结构可参见图11。其中,在图示的优选实施方式中,所述第一端板131和所述第二端板132分别固定至所述箱体框架构件140的两侧,以共同限定出所述齿轮箱130的内腔。在未示出的另一替代实施方式中,箱体框架构件140可以与所述第一端板131和所述第二端板132中的任一者一体成型。如图11所示,所述箱体框架构件140具有彼此相通的第一内孔141和第二内孔142,分别用于容纳所述小齿轮120和所述开合齿轮110。所述箱体框架构件140同样具有与所述第二内孔142贯通的径向开口143,用于供电缆通过。也即,两个端板131、132的径向开口134和箱体框架构件140的径向开口共同构成齿轮箱130的径向开口。当开合齿轮110的第一径向通槽114转动到朝向所述齿轮箱130的径向开口时,电缆便可经由所述齿轮箱130的径向开口和所述第一径向通槽114进入所述开合齿轮110的内孔中,从而将齿轮组件悬挂在电缆上,也就可以将整个电缆绝缘层剥除装置悬挂在电缆上。Preferably, as shown in FIGS. 7-8 , the gear box 130 further has a box frame member 140 , the specific preferred structure of which can be seen in FIG. 11 . Wherein, in the illustrated preferred embodiment, the first end plate 131 and the second end plate 132 are respectively fixed to two sides of the box frame member 140 to jointly define the gear box 130 . lumen. In another alternative embodiment not shown, the box frame member 140 may be integrally formed with either of the first end plate 131 and the second end plate 132 . As shown in FIG. 11 , the box frame member 140 has a first inner hole 141 and a second inner hole 142 communicating with each other, for accommodating the pinion gear 120 and the opening and closing gear 110 , respectively. The box frame member 140 also has a radial opening 143 passing through the second inner hole 142 for allowing cables to pass through. That is, the radial openings 134 of the two end plates 131 , 132 and the radial openings of the case frame member 140 together constitute the radial openings of the gearbox 130 . When the first radial through slot 114 of the open and close gear 110 is rotated to face the radial opening of the gear box 130 , the cable can pass through the radial opening of the gear box 130 and the first radial through slot 114 Enter into the inner hole of the opening and closing gear 110, so as to hang the gear assembly on the cable, that is, the entire cable insulation stripping device can be hung on the cable.

优选地,如图8和图11所示,所述箱体框架构件140的径向开口143的下边缘处,设置有向下倾斜的支承部144,用于支承处于打开状态的齿轮补缺部112,如图7所示。支承部144能够保证齿轮补缺部112打开适当的角度,从而在齿轮主体部111的转动过程中,齿轮补缺部112在所述支承部144的承托下,能够容易地朝向闭合状态枢转。Preferably, as shown in FIGS. 8 and 11 , at the lower edge of the radial opening 143 of the box frame member 140 , a downwardly inclined supporting portion 144 is provided for supporting the gear filling portion 112 in an open state. , as shown in Figure 7. The support portion 144 can ensure that the gear complement portion 112 is opened at an appropriate angle, so that the gear complement portion 112 can easily pivot toward the closed state under the support of the support portion 144 during the rotation of the gear main body portion 111 .

优选地,如图7所示,所述箱体框架构件140的径向开口143的下边缘低于每个端板131、132的径向开口134的下边缘,使得所述支承部144隐藏于所述第一端板131和所述第二端板132之间,这使得当开合齿轮110的第一径向通槽114转动到朝向所述齿轮箱130的径向开口时,处于打开状态的齿轮补缺部112仍然部分地位于所述第一端板131和所述第二端板132之间,不会影响电缆的进出。Preferably, as shown in FIG. 7 , the lower edge of the radial opening 143 of the box frame member 140 is lower than the lower edge of the radial opening 134 of each end plate 131 , 132 , so that the supporting portion 144 is hidden from Between the first end plate 131 and the second end plate 132 , when the first radial through groove 114 of the opening and closing gear 110 rotates to the radial opening of the gear box 130 , it is in an open state The missing gear part 112 is still partially located between the first end plate 131 and the second end plate 132, and will not affect the entry and exit of the cable.

本实用新型的第三方面还提供了一种电缆绝缘层自动剥除装置,用于将架空电缆上的绝缘层的一部分进行剥除。如图13-14所示,所述电缆绝缘层自动剥除装置包括齿轮组件100、切割组件200和绝缘杆组件(未示出)。The third aspect of the present invention also provides an automatic stripping device for the insulating layer of a cable, which is used for stripping a part of the insulating layer on the overhead cable. As shown in FIGS. 13-14 , the cable insulation automatic stripping device includes a gear assembly 100 , a cutting assembly 200 and an insulating rod assembly (not shown).

其中,所述齿轮组件100可以是本实用新型前面所提供的齿轮组件,也可以现有技术中同类设备中所采用的齿轮组件。在以下的具体描述中,齿轮组件100为本实用新型前面所提供的齿轮组件,也即,所述齿轮组件100包括本实用新型前面所提供的开合齿轮110,用于将电缆纳入所述开合齿轮110的内孔中而使所述齿轮组件100悬挂在电缆上。Wherein, the gear assembly 100 may be the gear assembly provided in the foregoing of the present invention, or may be the gear assembly used in similar equipment in the prior art. In the following detailed description, the gear assembly 100 is the gear assembly provided earlier in the present invention, that is, the gear assembly 100 includes the opening and closing gear 110 provided in the previous embodiment of the present invention, which is used to accommodate the cable into the opening and closing gear The gear assembly 100 is suspended from the cable by engaging in the inner hole of the gear 110 .

所述绝缘杆组件用于连接至所述齿轮组件100,以便供操作者将齿轮组件100举高,从而接合相应的架空电缆。The insulating rod assembly is used to connect to the gear assembly 100 for an operator to lift the gear assembly 100 to engage the corresponding overhead cable.

所述切割组件200安装至所述齿轮组件100,以便在所述开合齿轮110的旋转带动下围绕电缆旋转,从而对电缆绝缘层进行切割;The cutting assembly 200 is mounted on the gear assembly 100, so as to rotate around the cable driven by the rotation of the opening and closing gear 110, so as to cut the insulation layer of the cable;

特别地,如图13-14所示,本实用新型的电缆绝缘层自动剥除装置还包括遥控组件(未示出)、第一驱动组件300和第二驱动组件400;In particular, as shown in Figures 13-14, the cable insulation automatic stripping device of the present invention further comprises a remote control assembly (not shown), a first drive assembly 300 and a second drive assembly 400;

所述遥控组件用于向所述第一驱动组件300、所述第二驱动组件400发送控制信号,以便控制所述第一驱动组件300和所述第二驱动组件400的自动启停;所述遥控组件以无线连接方式发送相应的控制信号。The remote control assembly is used to send control signals to the first drive assembly 300 and the second drive assembly 400, so as to control the automatic start and stop of the first drive assembly 300 and the second drive assembly 400; the The remote control components send corresponding control signals in a wireless connection.

所述第一驱动组件300连接至所述齿轮组件100,以驱动所述开合齿轮110旋转;其中,所述第一驱动组件300包括第一控制器(未示出)、第一储能部件301和第一电机(未示出),所述第一储能部件301与所述第一电机电连接,用于向所述第一电机供能,所述第一控制器用于接收所述遥控组件的控制信号,以便接通或断开所述第一电机的正转回路、反转回路,从而使所述第一电机正转或反转。The first drive assembly 300 is connected to the gear assembly 100 to drive the opening and closing gear 110 to rotate; wherein, the first drive assembly 300 includes a first controller (not shown), a first energy storage component 301 and a first motor (not shown), the first energy storage part 301 is electrically connected to the first motor for supplying energy to the first motor, and the first controller is used for receiving the remote control The control signal of the assembly is used to turn on or off the forward rotation loop and reverse rotation loop of the first motor, so as to make the first motor rotate forward or reverse.

所述第二驱动组件400连接至所述切割组件200,用于驱动所述切割组件200中的切割刀具(未示出)切入电缆绝缘层;其中,所述第二驱动组件400包括第二控制器(未示出)、第二储能部件401和第二电机,所述第二储能部件401与所述第二电机电连接,用于向所述第二电机供能,所述第二控制器用于接收所述遥控组件的控制信号,以便接通或断开所述第二电机的正转回路、反转回路,从而使所述第二电机正转或反转。The second driving assembly 400 is connected to the cutting assembly 200 for driving a cutting tool (not shown) in the cutting assembly 200 to cut into the cable insulation layer; wherein the second driving assembly 400 includes a second control a generator (not shown), a second energy storage part 401 and a second motor, the second energy storage part 401 is electrically connected to the second motor for supplying energy to the second motor, the second motor The controller is used for receiving the control signal of the remote control assembly, so as to turn on or off the forward rotation loop and the reverse rotation loop of the second motor, so as to make the second motor rotate forwardly or reversely.

其中,所述第一储能部件301和所述第二储能部件302例如为电池包,可以包括任何类型的充电或非充电电池,优选为锂离子电池。The first energy storage component 301 and the second energy storage component 302 are, for example, battery packs, which may include any type of rechargeable or non-rechargeable batteries, preferably lithium-ion batteries.

本实用新型的电缆绝缘层自动剥除装置在工作时,操作者只需要按动遥控组件上的控制按钮,例如第一电机正转按钮、第一电机反转按钮、第二电机正转按钮、或者第二电机反转按钮,便可自动实现切割组件200围绕电缆的正转(如为了剥除电缆绝缘层)、反转(如为了将开合齿轮110的第一径向通槽114调整到朝向齿轮箱130的径向开口的位置以便使装置能从电缆上退下),或者自动实现切割组件200上的切割刀具的切入、退刀等,从而能够自动地完成电缆绝缘层的剥除。相比于现有技术的手动式电缆绝缘层剥除装置,能够明显提高工作效率,减轻操作者的劳动强度。When the cable insulation automatic stripping device of the present invention is in operation, the operator only needs to press the control buttons on the remote control assembly, such as the first motor forward rotation button, the first motor reverse rotation button, the second motor forward rotation button, Or the second motor reversal button can automatically realize the forward rotation of the cutting assembly 200 around the cable (for example, in order to strip the cable insulation), and reverse rotation (for example, in order to adjust the first radial through groove 114 of the opening and closing gear 110 to position toward the radial opening of the gear box 130 so that the device can be withdrawn from the cable), or the cutting tool on the cutting assembly 200 can be automatically inserted, withdrawn, etc., so that the stripping of the cable insulation can be automatically completed. Compared with the manual cable insulation layer stripping device in the prior art, the work efficiency can be significantly improved and the labor intensity of the operator can be reduced.

特别地,本实用新型的电缆绝缘层自动剥除装置能够在任何时候都轻松地实现切割刀具的退刀,从而在出现意外状况导致切割刀具卡死时,都能方便地通过遥控组件控制第二电机反转而使切割刀具从绝缘层中退出(与作业结束后的正常退刀无异),继而就可以重新进行切割,或者从电缆上取下该自动剥除装置。相比之下,现有技术的手动式电缆绝缘层剥除装置在操纵切割刀具的切入、退刀时,需要操作者用另一根长长的绝缘杆拧动切割组件200上相应的旋钮而实现,而要完成该拧动操作,则必须是该旋钮朝向下方才行。然而,切割刀具卡死的情况可能发生在任何时候,因而该切割组件200上的相应的旋钮也可能朝向任何方向,例如倾斜向下、水平、倾斜向上、竖直向上等等,除了竖直向下以外的这些情况下,地面上的操作者都无法用绝缘杆进行拧动操作,只能采用专用设备将专人举升到电缆的高度上,从而近距离地手动拧动旋钮,使切割刀具退出,整个过程非常费时费力,需要调度专用设备,非常容易导致工期延误,且对于操作者的危险性较高。In particular, the cable insulation automatic stripping device of the present invention can easily realize the retraction of the cutting tool at any time, so that when an unexpected situation occurs and the cutting tool is stuck, the remote control assembly can conveniently control the second cutting tool. The motor is reversed and the cutting tool is withdrawn from the insulating layer (similar to the normal withdrawal after the operation is completed), and then the cutting can be restarted, or the automatic stripping device can be removed from the cable. In contrast, the manual cable insulation stripping device in the prior art requires the operator to use another long insulating rod to twist the corresponding knob on the cutting assembly 200 when manipulating the cutting tool to cut in and out of the cutting tool. Realize, and to complete the twisting operation, the knob must be facing downwards. However, the stuck cutting tool may occur at any time, and thus the corresponding knob on the cutting assembly 200 may also be oriented in any direction, such as inclined downward, horizontal, inclined upward, vertical upward, etc., except for the vertical direction. Under these circumstances, the operator on the ground cannot use the insulating rod to perform the twisting operation, and can only use special equipment to lift the special person to the height of the cable, so as to manually turn the knob at close range to make the cutting tool withdraw. , the whole process is very time-consuming and labor-intensive, special equipment needs to be dispatched, it is very easy to cause delays in the construction period, and the danger to the operator is high.

优选地,如前所述,所述齿轮组件100包括小齿轮120和齿轮箱130,所述开合齿轮110转动自如地容纳于所述齿轮箱130的内腔中,所述小齿轮120与所述开合齿轮110啮合传动,所述第一电机则固定至所述齿轮箱130,所述第一电机的电机轴与所述小齿轮120传动连接,例如,所述第一电机的电机轴可以直接插入小齿轮120的中心孔中,也可以经由其他传动机构(如齿轮传动机构或同步带机构)与小齿轮120的轴传动连接。于是,第一电机的正转或反转便可以方便地带动开合齿轮110正转或反转。Preferably, as mentioned above, the gear assembly 100 includes a pinion 120 and a gear box 130 , the opening and closing gear 110 is rotatably accommodated in the inner cavity of the gear box 130 , and the pinion 120 is connected to the gear box 130 . The opening and closing gear 110 is engaged for transmission, the first motor is fixed to the gear box 130, and the motor shaft of the first motor is drivingly connected to the pinion 120. For example, the motor shaft of the first motor may be It is directly inserted into the central hole of the pinion gear 120, and can also be connected to the shaft of the pinion gear 120 via other transmission mechanisms (such as a gear transmission mechanism or a timing belt mechanism). Therefore, the forward or reverse rotation of the first motor can conveniently drive the opening and closing gear 110 to rotate forward or reversely.

优选地,如图13-14所示,所述第一驱动组件300包括第一壳体302,所述第一电机和所述第一控制器容纳于所述第一壳体302中,所述第一储能部件301固定于所述第一壳体302的侧面,例如通过接线端子直接与第一电机电连接,所述第一壳体302固定至所述齿轮箱130。第一壳体302能够有效保护第一电机和第一控制器,同时方便第一储能部件301的安装固定。Preferably, as shown in FIGS. 13-14 , the first drive assembly 300 includes a first housing 302, the first motor and the first controller are accommodated in the first housing 302, and the The first energy storage component 301 is fixed on the side surface of the first housing 302 , for example, is directly electrically connected to the first motor through a connection terminal, and the first housing 302 is fixed to the gear box 130 . The first housing 302 can effectively protect the first motor and the first controller, and at the same time facilitate the installation and fixation of the first energy storage component 301 .

优选地,如图13-14所示,所述齿轮箱130的一侧(在具体工作时为下侧)设有连接套筒145,所述绝缘杆组件的一端插接于所述连接套筒145中。如图11所示,所述连接套筒145设置在箱体框架构件140上,并且优选设置在靠近第一内孔141的位置处,并且所述连接套筒145的轴线优选与所述第二内孔142的轴线正交,也即与所述开合齿轮110的轴线正交。Preferably, as shown in FIGS. 13-14 , a connecting sleeve 145 is provided on one side (the lower side during specific operation) of the gear box 130 , and one end of the insulating rod assembly is inserted into the connecting sleeve 145. As shown in FIG. 11 , the connecting sleeve 145 is provided on the box frame member 140 , preferably at a position close to the first inner hole 141 , and the axis of the connecting sleeve 145 is preferably the same as that of the second inner hole 141 . The axis of the inner hole 142 is orthogonal to the axis of the opening and closing gear 110 .

本实用新型的电缆绝缘层自动剥除装置在工作时,连接套筒145的自由端指向下方,小齿轮120也位于开合齿轮110的下方,如图8所示。由于第一驱动组件300与小齿轮120直接相连,因此第一驱动组件300整体位于开合齿轮110的中心孔113的下方,也就是位于架空电缆的下方,这种结构有利于保持电缆绝缘层自动剥除装置悬挂在电缆上的稳定性,从而可方便操作者的操作,降低其劳动强度。When the cable insulation automatic stripping device of the present invention is in operation, the free end of the connecting sleeve 145 points downward, and the pinion gear 120 is also located below the opening and closing gear 110 , as shown in FIG. 8 . Since the first drive assembly 300 is directly connected with the pinion gear 120, the first drive assembly 300 is integrally located below the central hole 113 of the opening and closing gear 110, that is, below the overhead cable. This structure is conducive to keeping the cable insulation layer automatically. The stability of the stripping device hanging on the cable can facilitate the operation of the operator and reduce its labor intensity.

优选地,所述齿轮箱130径向开口的朝向与所述连接套筒145的轴线方向之间的夹角为60-85°,优选为70-75°,如图15所示。这使得:在正常使用状态下,齿轮箱130的径向开口略向下倾斜,从而能够比较可靠地悬挂在电缆上,不易脱落,方便操作者的操作,同时又不会增大操作结束后从电缆上取下该装置时的难度。Preferably, the included angle between the radial opening of the gear box 130 and the axial direction of the connecting sleeve 145 is 60-85°, preferably 70-75°, as shown in FIG. 15 . This makes: under normal use, the radial opening of the gear box 130 is slightly inclined downward, so that it can be hanged on the cable more reliably, and it is not easy to fall off, which is convenient for the operator to operate, and at the same time, it will not increase the power after the operation. Difficulty in removing the unit from the cable.

优选地,如图13所示,所述切割组件200通过转接件500安装至所述齿轮组件100,其中,所述转接件500为横截面呈L形的直角板状构件,包括彼此垂直的第一转接板501和第二转接板502,所述第一转接板501固定在所述齿轮组件100的轴向端面上,例如固定至第一C形板构件121上,所述切割组件200和所述第二驱动组件400分别安装至所述第二转接板502,并且优选分别位于第二转接板502的两侧。转接件500使切割组件200和第二驱动组件400均与齿轮箱130保持了合理的间距,避免了碰触或干涉,同时还简化了二者的安装。Preferably, as shown in FIG. 13 , the cutting assembly 200 is mounted to the gear assembly 100 through an adapter 500 , wherein the adapter 500 is a right-angled plate-shaped member with an L-shaped cross-section, including perpendicular to each other The first adapter plate 501 and the second adapter plate 502 are fixed on the axial end surface of the gear assembly 100, for example, on the first C-shaped plate member 121, the The cutting assembly 200 and the second driving assembly 400 are respectively mounted to the second adapter plate 502 , and preferably located on both sides of the second adapter plate 502 , respectively. The adapter 500 maintains a reasonable distance between the cutting assembly 200 and the second driving assembly 400 and the gear box 130 , avoiding contact or interference, and simplifying the installation of the two.

优选地,所述切割组件200包括相对安装的第一夹持块201和第二夹持块202,用于夹持电缆的外表面,所述切割刀具(未示出)安装在所述第一夹持块201或所述第二夹持块202上。作为优选示例,如图13所示,第一夹持块201上设置有刀具安装槽203,所述切割刀具安装于所述刀具安装槽203中,刀尖突出于所述第一夹持块201的夹持面。Preferably, the cutting assembly 200 includes a first clamping block 201 and a second clamping block 202 installed opposite to each other for clamping the outer surface of the cable, and the cutting tool (not shown) is installed on the first clamping block 202. on the clamping block 201 or the second clamping block 202 . As a preferred example, as shown in FIG. 13 , the first clamping block 201 is provided with a tool installation groove 203 , the cutting tool is installed in the tool installation groove 203 , and the cutting edge protrudes from the first clamping block 201 the clamping surface.

在一种优选实施方式中,所述第一夹持块201和所述第二夹持块202在所述第二电机的驱动下同步地朝向彼此或远离彼此运动,当二者朝向彼此运动时,所述第一夹持块201和所述第二夹持块202逐渐夹紧电缆的外表面,并在夹紧过程中使切割刀具切入电缆绝缘层中。在另一种替代实施方式中,也可以是仅所述第一夹持块201和所述第二夹持块202中的一者在所述第二电机的驱动下朝向另一者或远离另一者运动,而另一者相对于所述转接件500则是固定不动的。In a preferred embodiment, the first clamping block 201 and the second clamping block 202 move toward or away from each other synchronously under the driving of the second motor, and when the two move toward each other , the first clamping block 201 and the second clamping block 202 gradually clamp the outer surface of the cable, and make the cutting tool cut into the cable insulation layer during the clamping process. In another alternative embodiment, only one of the first clamping block 201 and the second clamping block 202 may be driven toward the other or away from the other under the driving of the second motor. One moves, and the other is fixed relative to the adapter 500 .

优选地,如图13所示,所述第一夹持块201和所述第二夹持块202上设有彼此相对的V型槽204,用于对电缆外表面进行限位,以防止在切割过程中电缆从切割组件200中偏离出来。Preferably, as shown in FIG. 13 , the first clamping block 201 and the second clamping block 202 are provided with V-shaped grooves 204 opposite to each other, which are used to limit the outer surface of the cable to prevent The cable deflects from the cutting assembly 200 during cutting.

优选地,如图13-14所示,每个V型槽204的槽面均设有多个沟槽,这些沟槽优选均匀布置,各个沟槽的延伸方向与所述槽面的宽度方向一致,这种结构使得两个V型槽204夹紧电缆外表面时,仅相邻沟槽间的凸起部分接触电缆外表面,从而大大减小了槽面与电缆外表面之间的接触面积,从而可减小二者之间的摩擦,使切割组件200的旋转顺畅。Preferably, as shown in FIGS. 13-14 , the groove surface of each V-shaped groove 204 is provided with a plurality of grooves, and these grooves are preferably arranged uniformly, and the extension direction of each groove is consistent with the width direction of the groove surface. , this structure makes when the two V-shaped grooves 204 clamp the outer surface of the cable, only the raised part between the adjacent grooves contacts the outer surface of the cable, thereby greatly reducing the contact area between the groove surface and the outer surface of the cable, Therefore, the friction between the two can be reduced, so that the rotation of the cutting assembly 200 is smooth.

优选地,在未示出的一种优选实施方式中,每个V型槽204中至少安装有一对滚轮,每对滚轮相对于V型槽204的对中面对称布置。滚轮可以代替V型槽204的槽面接触电缆外表面,从而在切割组件200围绕电缆旋转时,使切割组件200与电缆外表面之间形成滚动摩擦,使切割组件200的旋转更顺畅。Preferably, in a preferred embodiment not shown, at least one pair of rollers is installed in each V-shaped groove 204 , and each pair of rollers is symmetrically arranged with respect to the center plane of the V-shaped groove 204 . The roller can replace the groove surface of the V-shaped groove 204 to contact the outer surface of the cable, so that when the cutting assembly 200 rotates around the cable, rolling friction is formed between the cutting assembly 200 and the outer surface of the cable, and the rotation of the cutting assembly 200 is smoother.

优选地,如图13所示,所述切割组件200包括平行布置的两根导向柱205和布置在两根导向柱205之间的左右旋丝杠206,两根导向柱205均滑动地穿过所述第一夹持块201和所述第二夹持块202,以便为所述第一夹持块201和所述第二夹持块202提供滑动导向。所述第一夹持块201和所述第二夹持块202分别与所述左右旋丝杠206的右旋螺纹和左旋螺纹配合,所述第二电机驱动所述左右旋丝杠206旋转。这样,当第二电机旋转时,便可通过左右旋丝杠206同时驱动所述第一夹持块201和所述第二夹持块202沿相反的方向同步运动,即,朝向彼此或远离彼此运动。Preferably, as shown in FIG. 13 , the cutting assembly 200 includes two guide columns 205 arranged in parallel and a left-right screw 206 arranged between the two guide columns 205 , and the two guide columns 205 are slidably passed through The first clamping block 201 and the second clamping block 202 provide sliding guides for the first clamping block 201 and the second clamping block 202 . The first clamping block 201 and the second clamping block 202 are respectively matched with the right-hand thread and the left-hand thread of the left-right screw 206 , and the second motor drives the left-right screw 206 to rotate. In this way, when the second motor rotates, the first clamping block 201 and the second clamping block 202 can be simultaneously driven to move synchronously in opposite directions through the left and right screw 206, that is, toward each other or away from each other sports.

优选地,所述第二驱动组件400包括第二壳体402,所述第二电机和所述第二控制器容纳于所述第二壳体402中,所述第二储能部件401固定于所述第二壳体402的侧面,例如通过接线端子直接与第二电机电连接,所述第二壳体402固定至所述第二转接板502。第二壳体402能够有效保护第二电机和第二控制器,同时方便第二储能部件401的安装固定。Preferably, the second drive assembly 400 includes a second housing 402, the second motor and the second controller are accommodated in the second housing 402, and the second energy storage component 401 is fixed to The side surface of the second housing 402 is directly electrically connected to the second motor, for example, through a connection terminal, and the second housing 402 is fixed to the second adapter plate 502 . The second housing 402 can effectively protect the second motor and the second controller, and at the same time facilitate the installation and fixation of the second energy storage component 401 .

优选地,本实用新型的电缆绝缘层剥除装置中,所述遥控组件固定于所述绝缘杆组件上,例如固定在靠近下端(即手持端)的预定尺寸范围内,从而便于操作者在手握绝缘杆组件并举高作业的同时进行遥控操作。作为示例,遥控组件上例如设置有正转、反转、切入、退出等按键,分别用于控制第一电机正转(目的是使切割组件200跟随正转以剥除电缆绝缘层)、第一电机反转(目的是使开合齿轮反向旋转到第一径向通槽114对准齿轮箱130的径向开口的位置,以便使电缆从中退出)、第二电机正转(目的是使切割组件200夹紧电缆从而使切割刀具切入绝缘层中)、第二电机反转(目的是使切割组件松开对电缆的夹持从而使切割刀具从电缆绝缘层中退出)等。操作者只需要在手握绝缘杆组件的同时,按动相应的按钮,即可方便快捷地完成电缆绝缘层的剥除。Preferably, in the cable insulation stripping device of the present invention, the remote control assembly is fixed on the insulating rod assembly, for example, within a predetermined size range close to the lower end (ie, the hand-held end), so as to facilitate the operator to Remote control while holding the insulating rod assembly and lifting the work. As an example, the remote control assembly is provided with buttons such as forward rotation, reverse rotation, cut-in, and exit, which are respectively used to control the forward rotation of the first motor (the purpose is to make the cutting assembly 200 follow the forward rotation to strip the cable insulation), the first motor The motor is reversed (the purpose is to reverse the rotation of the opening and closing gear to the position where the first radial through slot 114 is aligned with the radial opening of the gear box 130, so that the cable can be withdrawn therefrom), the second motor is rotated forward (the purpose is to make the cutting The assembly 200 clamps the cable so that the cutting tool cuts into the insulation), reverses the second motor (for the purpose of releasing the cutting assembly from clamping the cable so that the cutting tool exits the cable insulation), and the like. The operator only needs to press the corresponding button while holding the insulating rod assembly, and then the cable insulation layer can be stripped conveniently and quickly.

本领域的技术人员能够理解的是,在不冲突的前提下,上述各优选方案可以自由地组合、叠加。Those skilled in the art can understand that, under the premise of no conflict, the above preferred solutions can be freely combined and superimposed.

应当理解,上述的实施方式仅是示例性的,而非限制性的,在不偏离本实用新型的基本原理的情况下,本领域的技术人员可以针对上述细节做出的各种明显的或等同的修改或替换,都将包含于本实用新型的权利要求范围内。It should be understood that the above-mentioned embodiments are only exemplary rather than restrictive, and those skilled in the art can make various obvious or equivalent to the above-mentioned details without departing from the basic principles of the present invention. Modifications or replacements will be included within the scope of the claims of the present invention.

Claims (16)

1. a kind of cable insulation automatic stripping device, including gear assembly, cutting assembly and insulating rod component;
The insulating rod component is for being connected to the gear assembly;
The gear assembly includes folding gear, makes the gear set for cable to be included in the inner hole of the folding gear Part is suspended on cable;
The cutting assembly is installed to the gear assembly, to revolve in the case where the rotation of the folding gear drives around cable Turn, to be cut to cable insulation;
It is characterized by:
It further include remote control module, the first driving assembly and the second driving assembly;
The remote control module is used to send control signal to first driving assembly, second driving assembly, to control The automatic start-stop of first driving assembly and second driving assembly;
First driving assembly is connected to the gear assembly, to drive the folding gear to rotate;Wherein, it described first drives Dynamic component includes the first controller, the first energy storage component and first motor, and first energy storage component and the first motor are electric Connection, for energizing to the first motor, first controller is used to receive the control signal of the remote control module, so as to It is switched on or switched off rotating forward circuit, the reversion circuit of the first motor;
Second driving assembly is connected to the cutting assembly, for driving the cutting tool in the cutting assembly to cut electricity Cable insulating layer;Wherein, second driving assembly includes second controller, the second energy storage component and the second motor, and described second Energy storage component is electrically connected with second motor, and for energizing to second motor, the second controller is for receiving institute The control signal of remote control module is stated, to be switched on or switched off rotating forward circuit, the reversion circuit of second motor.
2. cable insulation automatic stripping device according to claim 1, which is characterized in that the gear assembly includes small Gears and gears case, the folding gear are rotatably contained in the inner cavity of the gear-box, the pinion gear with it is described Gear engaged transmission is opened and closed, the first motor is fixed to the gear-box, the motor shaft of the first motor and the small tooth Wheel transmission connection.
3. cable insulation automatic stripping device according to claim 2, which is characterized in that the first driving assembly packet First shell is included, the first motor and first controller are contained in the first shell, first energy storage component It is fixed on the side of the first shell, the first shell is fixed to the gear-box.
4. cable insulation automatic stripping device according to claim 2, which is characterized in that the side of the gear-box is set There is connection sleeve, one end of the insulating rod component is plugged in the connection sleeve.
5. cable insulation automatic stripping device according to claim 4, which is characterized in that the gear-box has radial Opening, passes through for current supply cable, wherein the angle between the direction of the radial opening and the axis direction of the connection sleeve It is 60-85 °.
6. cable insulation automatic stripping device described in one of -5 according to claim 1, which is characterized in that the cutting assembly It is installed by adapter to the gear assembly, wherein the adapter is the L-shaped right angle tabular component in cross section, including First pinboard and the second pinboard perpendicular to one another, first pinboard are fixed on the axial end face of the gear assembly On, the cutting assembly and second driving assembly are mounted respectively to second pinboard.
7. cable insulation automatic stripping device according to claim 6, which is characterized in that the cutting assembly includes phase To the first grip block and the second grip block of installation, for clamping the outer surface of cable, the cutting tool is mounted on described On one grip block or second grip block, the driving of first grip block and second grip block in second motor Under synchronously move towards each other and away from each other.
8. cable insulation automatic stripping device according to claim 7, which is characterized in that first grip block and institute The second grip block is stated equipped with V-groove relative to each other.
9. cable insulation automatic stripping device according to claim 8, which is characterized in that at least pacify in each V-groove Equipped with a pair of of idler wheel, each pair of idler wheel is arranged symmetrically relative to the centering face of V-groove.
10. cable insulation automatic stripping device according to claim 8, which is characterized in that the groove face of each V-groove is set There are multiple grooves, the extending direction of each groove and the width direction of groove face are consistent.
11. cable insulation automatic stripping device according to claim 7, which is characterized in that the cutting assembly includes Two guide posts of parallel arrangement and the left-right turning screw rod being arranged between two guide posts, two guide posts slidably pass through First grip block and second grip block, first grip block and second grip block respectively with the left-right rotary The right-handed thread and left hand thread engagement of lead screw, the rotation of left-right turning screw rod described in second motor driven.
12. cable insulation automatic stripping device according to claim 6, which is characterized in that second driving assembly Including second shell, second motor and the second controller are contained in the second shell, second energy storage part Part is fixed on the side of the second shell, and the second shell is fixed to second pinboard.
13. the cable insulation automatic stripping device according to one of claim 2-5, which is characterized in that the gear-box With box frame component, first end plate and the second end plate, the first end plate and second end plate are individually secured to described The two sides of box frame component, to limit the inner cavity of the gear-box jointly, the folding gear passes through the first end plate It is supported with second end plate.
14. cable insulation automatic stripping device according to claim 13, which is characterized in that the gear assembly also wraps The first C-shaped plate component and the second C-shaped plate component are included, the two is individually secured to two axial end faces of the folding gear, each C The outer circumference surface of shape board member and the folding gear are coaxial, for use as the support shaft of the folding gear, each C-shaped plate component Outer circumference surface respectively with the centre bore of corresponding end plate formed shaft hole matching.
15. cable insulation automatic stripping device according to claim 14, which is characterized in that each C-shaped plate component Axially external end be equipped with radial flange, the radial flange against corresponding end plate lateral surface, so as to the folding gear Carry out axial limiting.
16. cable insulation automatic stripping device described in one of -5 according to claim 1, which is characterized in that the remote control group Part is fixed on the insulating rod component.
CN201822060571.0U 2018-12-07 2018-12-07 An automatic stripping device for cable insulation Expired - Fee Related CN209150622U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822060571.0U CN209150622U (en) 2018-12-07 2018-12-07 An automatic stripping device for cable insulation

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822060571.0U CN209150622U (en) 2018-12-07 2018-12-07 An automatic stripping device for cable insulation

Publications (1)

Publication Number Publication Date
CN209150622U true CN209150622U (en) 2019-07-23

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Family Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109510118A (en) * 2018-12-07 2019-03-22 国网江苏省电力有限公司常州供电分公司 A kind of cable insulation automatic stripping device
CN113070890A (en) * 2021-03-10 2021-07-06 北京国电富通科技发展有限责任公司 Clamping mechanism
CN113937672A (en) * 2021-08-23 2022-01-14 国网浙江桐乡市供电有限公司 Overhead cable automatic stripping device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109510118A (en) * 2018-12-07 2019-03-22 国网江苏省电力有限公司常州供电分公司 A kind of cable insulation automatic stripping device
CN109510118B (en) * 2018-12-07 2023-10-27 国网江苏省电力有限公司常州供电分公司 Automatic stripping device for cable insulation layer
CN113070890A (en) * 2021-03-10 2021-07-06 北京国电富通科技发展有限责任公司 Clamping mechanism
CN113070890B (en) * 2021-03-10 2022-04-05 北京国电富通科技发展有限责任公司 Clamping mechanism
CN113937672A (en) * 2021-08-23 2022-01-14 国网浙江桐乡市供电有限公司 Overhead cable automatic stripping device

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