CN209150496U - A busbar quick plug-in device - Google Patents
A busbar quick plug-in device Download PDFInfo
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- CN209150496U CN209150496U CN201920006938.2U CN201920006938U CN209150496U CN 209150496 U CN209150496 U CN 209150496U CN 201920006938 U CN201920006938 U CN 201920006938U CN 209150496 U CN209150496 U CN 209150496U
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Abstract
Description
技术领域technical field
本实用新型涉及民用与工业建筑低压配电技术领域。The utility model relates to the technical field of low-voltage power distribution in civil and industrial buildings.
背景技术Background technique
在供电系统中,建筑物内的低压配电装置成套完成后,如果需要增加大的馈出回路供电给临时性的大型设备,或需要临时与外接柴油发电机组(或其他保障电源)相连接以提高供电的可靠性,需要做专项改造方案,同时也要拆卸配电柜进行改造,操作不方便,造成长时间的停电,影响正常的生活和生产工作。In the power supply system, after the complete set of low-voltage power distribution devices in the building is completed, if a large feed-out loop needs to be added to supply power to temporary large-scale equipment, or it needs to be temporarily connected with an external diesel generator set (or other guaranteed power supply) to To improve the reliability of power supply, a special transformation plan is needed, and the power distribution cabinet must be dismantled for transformation.
实用新型内容Utility model content
鉴于上述的分析,本实用新型旨在提供一种母排快速插接装置,用以解决现有插接配电柜主母排需要改造配电柜、停电时间长的问题。In view of the above analysis, the present utility model aims to provide a busbar quick plug-in device to solve the problems that the main busbar of the existing power distribution cabinet needs to be rebuilt and the power outage time is long.
本实用新型的目的主要是通过以下技术方案实现的:The purpose of the present utility model is mainly achieved through the following technical solutions:
提供了一种母排快速插接装置,包括箱体、支架、母排连接件;A busbar quick plug-in device is provided, including a box body, a bracket and a busbar connector;
所述箱体包括前、后面板,左、右侧板,上盖板和下底板;The box body includes front and rear panels, left and right side panels, an upper cover plate and a lower bottom plate;
所述支架包括导轨和绝缘横梁,在左、右侧板内侧沿与前面板垂直方向各安装一根导轨,左、右侧板垂直方向上设置有四根绝缘横梁,所述绝缘横梁两端安装在导轨上,通过导轨前后调节绝缘横梁的位置;The bracket includes guide rails and insulating beams. One guide rail is installed on the inner side of the left and right side panels along the vertical direction to the front panel. Four insulating beams are arranged on the left and right side panels in the vertical direction. The insulating beams are installed at both ends. On the guide rail, adjust the position of the insulating beam forward and backward through the guide rail;
所述母排连接件共四个,分别安装在不同的绝缘横梁上,且与绝缘横梁方向垂直;There are four busbar connectors in total, which are respectively installed on different insulating beams and are perpendicular to the direction of the insulating beams;
所述母排连接件,下端设置母线夹,母线夹与配电柜中主母排(裸母排)连接,上端设置与外部供电电缆或母排连接的接口。The busbar connector is provided with a busbar clamp at the lower end, the busbar clamp is connected to the main busbar (bare busbar) in the power distribution cabinet, and the upper end is provided with an interface for connecting with an external power supply cable or busbar.
本实用新型有益效果如下:通过设置不同型号的母线和电缆转接装置,根据实际工作需要,接入配电柜,此装置具有结构简单,稳定性及可靠性高,接入过程简易,可操作性强等特点。这一装置的采用,将在不用对配电柜进行改造,也不要长时间的停电的情况下,稳定可靠快速地接入配电柜大电流回路,在民用或工业领域有很好的应用前景。The beneficial effects of the utility model are as follows: by arranging different types of busbars and cable switching devices, the power distribution cabinet can be connected according to actual work needs. strong sexual characteristics. The adoption of this device will stably, reliably and quickly connect to the high-current circuit of the power distribution cabinet without the need to transform the power distribution cabinet and without a long-term power outage. It has good application prospects in the civil or industrial fields. .
在上述方案的基础上,本实用新型还进行了以下改进:On the basis of the above scheme, the utility model has also carried out the following improvements:
进一步,所述四个母排连接件的规格完全相同。Further, the specifications of the four busbar connectors are exactly the same.
进一步,所述母排连接件包括母线夹、下段连接母排、上段连接母排,所述下段连接母排与上段连接母排之间通过螺栓相连。Further, the busbar connector includes a busbar clamp, a lower section connecting busbar, and an upper section connecting busbar, and the lower section connecting busbar and the upper section connecting busbar are connected by bolts.
进一步,所述下段连接母排的上端、上段连接母排的下端均开设有若干相同大小的通孔,用于贯穿所述螺栓;通过不同通孔之间的配合,调节各母排连接件的整体高度。Further, the upper end of the lower section connecting busbar and the lower end of the upper section connecting busbar are provided with a plurality of through holes of the same size for passing through the bolts; overall height.
进一步,所述通孔为长条状通孔,且同一母排连接件上的通孔之间等间距排列。Further, the through holes are elongated through holes, and the through holes on the same busbar connector are arranged at equal intervals.
进一步,所述母线夹下部开口具有弹性,且开口之间的最短距离小于主母排的厚度。Further, the lower opening of the busbar clip has elasticity, and the shortest distance between the openings is smaller than the thickness of the main busbar.
进一步,所述母线夹为一体成型的铜片,且铜片呈U型。Further, the busbar clips are integrally formed copper sheets, and the copper sheets are U-shaped.
进一步,所述母线夹共四个,在与主母排插接处位置错开,所在平面顺次连接成“N”字形。Further, there are four busbar clips in total, which are staggered at the positions where they are inserted with the main busbars, and the planes where they are located are connected in an "N" shape in sequence.
进一步,所述绝缘横梁上开设有一个穿孔;通过螺栓将母排连接件固定在所述绝缘横梁上。Further, a perforation is formed on the insulating beam; the busbar connector is fixed on the insulating beam by bolts.
进一步,所述母线夹外层设置有绝缘树脂层。Further, the outer layer of the bus bar clip is provided with an insulating resin layer.
本实用新型的其他特征和优点将在随后的说明书中阐述,并且,部分优点可从说明书中变得显而易见,或者通过实施本实用新型而了解。本实用新型的目的和其他优点可通过说明书、权利要求书以及附图中所特别指出的内容中来实现和获得。Additional features and advantages of the invention will be set forth in the description which follows, and some of the advantages may become apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the present invention may be realized and attained by the contents particularly pointed out in the description, claims and drawings.
附图说明Description of drawings
附图仅用于示出具体实施例的目的,而并不认为是对本实用新型的限制,在整个附图中,相同的参考符号表示相同的部件。The drawings are for the purpose of illustrating specific embodiments only, and are not considered to be a limitation of the present invention, and the same reference numerals refer to the same parts throughout the drawings.
图1为本发明实施例中母排快速插接装置立体图FIG. 1 is a perspective view of a busbar quick plug-in device in an embodiment of the present invention
图2为本发明实施例中母排快速插接装置正视图;Fig. 2 is the front view of the busbar quick plug-in device in the embodiment of the present invention;
图3为本发明实施例中母排快速插接装置俯视图;3 is a top view of a busbar quick plug-in device in an embodiment of the present invention;
图4为本发明实施例中母排快速插接装置侧视图;4 is a side view of the busbar quick plug-in device in the embodiment of the present invention;
图5为本发明实施例中母排连接件放大图。FIG. 5 is an enlarged view of a busbar connector in an embodiment of the present invention.
附图标记:Reference number:
1-配电柜;2-配电柜主母排(裸母排);3-箱体;4-母排连接件;5-导轨;6-绝缘横梁;7-下段连接母排;8-上段连接母排;9-高度调节螺栓;10-母线夹;11-与外部电缆或母线连接端口;12-母线夹绝缘层。1- distribution cabinet; 2- main busbar (bare busbar) of distribution cabinet; 3-box; 4-busbar connector; 5-rail; 6-insulation beam; 7-lower connecting busbar; 8- The upper section is connected to the busbar; 9-height adjusting bolt; 10-busbar clamp; 11-connecting port with external cable or busbar; 12-busbar clamp insulation layer.
具体实施方式Detailed ways
下面结合附图来具体描述本实用新型的优选实施例,其中,附图构成本申请一部分,并与本实用新型的实施例一起用于阐释本实用新型的原理,并非用于限定本实用新型的范围。The preferred embodiments of the present utility model will be specifically described below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present application, and together with the embodiments of the present utility model, are used to explain the principles of the present utility model, and are not intended to limit the present utility model. scope.
本实用新型的一个具体实施例,公开了一种母排快速插接装置。如图1~5所示,包括箱体(3)、支架、母排连接件(4);A specific embodiment of the present utility model discloses a busbar quick plug-in device. As shown in Figures 1 to 5, it includes a box body (3), a bracket, and a busbar connector (4);
箱体包括:前、后面板,左、右侧板,上盖板和下底板;The box body includes: front and rear panels, left and right panels, upper cover and lower bottom;
支架包括:导轨(5)和绝缘横梁(6),在左、右侧板内侧沿与前面板垂直方向上各安装一根导轨(5),左、右侧板垂直方向设置有四根绝缘横梁(6);绝缘横梁(6)的两端安装在导轨(5)上,绝缘横梁(6)位置通过导轨前后调节绝缘横梁(6)的位置;The bracket includes: guide rails (5) and insulating beams (6), one guide rail (5) is installed on the inner side of the left and right side panels along the vertical direction to the front panel, and four insulating beams are arranged on the left and right side panels in the vertical direction (6); both ends of the insulating beam (6) are installed on the guide rail (5), and the position of the insulating beam (6) is adjusted through the guide rail front and rear to adjust the position of the insulating beam (6);
母排连接件共四个,各母排连接件(4)均安装在不同的绝缘横梁(6)上,且与绝缘横梁(6)所在方向垂直;各母排连接件(4)的下端设置有与配电柜(1)中配电柜主母排(裸母排)(2)插接配合的母线夹(10),上端均设置有与外部供电电缆或备用母排连接的接口(11)。There are four busbar connectors in total, and each busbar connector (4) is installed on a different insulating beam (6) and is perpendicular to the direction of the insulating beam (6); the lower end of each busbar connector (4) is provided with There are busbar clamps (10) that are inserted and matched with the main busbar (bare busbar) (2) of the power distribution cabinet in the power distribution cabinet (1), and the upper end is provided with an interface (11) for connecting with an external power supply cable or a spare busbar. ).
实施时,在使用过程中只要将配电柜上顶板掀开,将母排连接件下端的母线夹与低压配电柜主母排(裸母排)可靠连接,满足需要的额定电流接入,母排连接件上端与外部电缆或母线连接端口与电缆或应急母线连接,满足配入或配出额定电流的需要;在工作完毕后,拆除接入电缆或应急母线,拔出母线夹,将配电柜的盖子盖上即可。When implementing, just lift the top plate of the power distribution cabinet during use, and connect the busbar clip at the lower end of the busbar connector to the main busbar (bare busbar) of the low-voltage power distribution cabinet reliably, so as to meet the required rated current access, the busbar. The upper end of the row connector is connected with the external cable or busbar connection port to connect with the cable or emergency busbar to meet the needs of inputting or outputting rated current; after the work is completed, remove the access cable or emergency busbar, pull out the busbar clamp, and distribute the power distribution Close the lid of the cabinet.
与现有技术相比,本实施例提供的母排快速插接装置,具有结构简单,稳定性及可靠性高,接入过程简易,可操作性强等特点。通过设置不同型号的母排快速插接装置,根据实际工作需要,接入配电柜,这一装置的采用,将在不用对配电柜进行改造,也不要长时间的停电的情况下,稳定可靠快速地接入配电柜大电流回路,在民用或工业领域有很好的应用前景。Compared with the prior art, the busbar quick plug connection device provided in this embodiment has the characteristics of simple structure, high stability and reliability, simple access process, and strong operability. By setting up different types of busbar quick plug-in devices, according to actual work needs, access to the power distribution cabinet. The use of this device will stabilize the power distribution cabinet without the need to modify the power distribution cabinet for a long time. Reliable and fast access to the high-current circuit of the power distribution cabinet has a good application prospect in the civil or industrial field.
具体来说,该装置中箱体大小可以根据实际需要及通用的配电柜规格,设计不同型号的母排连接件,以便箱体单独固定在配电柜顶部。具体的,箱体至少包括前、后面板,左、右侧板、上盖板和下底板。Specifically, the size of the box in the device can be designed with different types of busbar connectors according to actual needs and general distribution cabinet specifications, so that the box can be separately fixed on the top of the power distribution cabinet. Specifically, the box body includes at least front and rear panels, left and right side panels, an upper cover panel and a lower bottom panel.
支架的设置是为了调节各母排连接件沿垂直主母排(裸母排)方向的间距,以便适应主母排(裸母排)的不同间距。在箱体的两个侧面板上分别设置有对应的导轨(5),四根绝缘横梁的两端设置有与导轨配合的凸起,可以调节绝缘横梁之间的距离,即各母排连接件之间的间距。同时,为了提高绝缘横梁固定的稳定性,在导轨设置有若干限位销,以便将绝缘横梁固定在指定位置。示例性地,各母排连接件可以通过螺栓紧固的方式固定安装在不同的绝缘横梁上。The setting of the bracket is to adjust the spacing of each busbar connector along the vertical direction of the main busbar (bare busbar), so as to adapt to the different spacing of the main busbar (bare busbar). Corresponding guide rails (5) are respectively provided on the two side panels of the box body, and two ends of the four insulating beams are provided with protrusions matched with the guide rails, so that the distance between the insulating beams can be adjusted, that is, the busbar connectors spacing between. At the same time, in order to improve the stability of fixing the insulating beam, a number of limit pins are arranged on the guide rail to fix the insulating beam at a designated position. Exemplarily, each busbar connection member may be fixedly installed on different insulating beams by means of bolting.
需要说明的是,该装置中四个母排连接件的规格完全相同;各母排连接件均包括母线夹、下段连接母排、上段连接母排、高度调节螺栓;下段连接母排与上段连接母排之间通过高度调节螺栓(9)相连。It should be noted that the specifications of the four busbar connectors in this device are exactly the same; each busbar connector includes a busbar clamp, a lower section connecting busbar, an upper section connecting busbar, and height adjustment bolts; the lower section connecting busbar is connected to the upper section. The busbars are connected by height adjustment bolts (9).
上段连接母排与外部供电电缆或母线连接,具体地,上段连接母排上端设有接口或插接孔(11),与外部供电电缆、应急母线连接。The upper connecting busbar is connected with the external power supply cable or busbar, specifically, the upper end of the upper connecting busbar is provided with an interface or a plug hole (11), which is connected with the external power supply cable and the emergency busbar.
上段连接母排的下端开设有用于贯穿螺栓的通孔用以贯穿螺栓;下段连接母排的上端也开设有用于贯穿螺栓的长条状通孔。需要说明的是,下段连接母排上端通孔的大小与设置在上段连接母排的下端的通孔大小和数量,及通孔之间的间距完全相同,不同通孔之间相互配合,实现下段连接母排与上段连接母排的固定,及母排连接件整体高度的调节;具体地,通过贯穿螺栓和螺母实现固定,通孔的数量至少为两个,优选的,在下段连接母排上端和上段连接母排的下端均设置三个通孔,通孔之间间隔相等;在进行插接工作时,可以将不同的通孔进行组合,调节高度,以便适应配电柜中主母排(裸母排)的高度位置;特别说明,采用通孔配合的方式完成粗调节,进一步地,可以将通孔制作为长条状,以便对母排连接件高度进行微调节。The lower end of the upper connecting busbar is provided with through holes for penetrating the bolts for penetrating the bolts; the upper end of the lower connecting busbar is also provided with elongated through holes for penetrating the bolts. It should be noted that the size of the upper through holes of the lower connecting busbar is the same as the size and number of through holes arranged at the lower end of the upper connecting busbar, and the spacing between the through holes is exactly the same. The different through holes cooperate with each other to realize the lower section. The fixing of the connecting busbar and the connecting busbar of the upper section, and the adjustment of the overall height of the busbar connecting piece; specifically, the fixing is realized by through bolts and nuts, and the number of through holes is at least two, preferably, the upper end of the connecting busbar is connected in the lower section. There are three through holes at the lower end of the connecting busbar with the upper section, and the spacing between the through holes is equal; during the plug-in work, the different through holes can be combined and the height can be adjusted so as to adapt to the main busbar ( The height position of the bare busbar); in particular, the rough adjustment is completed by means of through-hole matching, and further, the through-hole can be made into a long strip, so as to finely adjust the height of the busbar connector.
下段连接母排与配电柜中主母排(裸母排)插接配合;具体地,下段连接母排下端设置有母线夹,用于插接配电柜中主母排(裸母排);母线夹为铜片、母线夹外部设置有绝缘树脂层。通过母线夹一方面使得竖向排布的主母排(裸母排)能够与本装置更好的接触达到良好的导电效果,另一方面保证本装置在安装时能够稳固的固定住,确保工作稳定安全。The lower connecting busbar is plugged and matched with the main busbar (bare busbar) in the power distribution cabinet; specifically, the lower end of the lower connecting busbar is provided with a busbar clip, which is used to plug in the main busbar (bare busbar) in the power distribution cabinet. ; The busbar clip is a copper sheet, and an insulating resin layer is provided outside the busbar clip. Through the busbar clip, on the one hand, the main busbars (bare busbars) arranged vertically can be better contacted with the device to achieve good electrical conductivity, and on the other hand, the device can be stably fixed during installation to ensure work. Stable and safe.
母线夹的在靠近下段连接母排的一端为固定端,另一端(即下端)为自由端。其中,自由端具有一定弹性,即当存在外力作用于母线夹时,该母线夹的自由端可以张开或闭合,而当外力消失时,母线夹的自由端又可回复至原始位置。One end of the busbar clamp close to the lower section connecting the busbar is the fixed end, and the other end (ie the lower end) is the free end. The free end has a certain elasticity, that is, when an external force acts on the busbar clamp, the free end of the busbar clamp can be opened or closed, and when the external force disappears, the free end of the busbar clamp can return to the original position.
母线夹可以由两片对称的铜片对接组成,两片铜片在固定端相互连接,也可以由一片铜片一体成型,母线夹下部开口的形状可以为多种,可以呈U型。优选的,采用一体式的结构,以便简化母线夹结构,同时提高稳定性。The busbar clip can be composed of two symmetrical copper sheets connected to each other at the fixed end, or it can be integrally formed from one copper sheet. The shape of the lower opening of the busbar clip can be various, and it can be U-shaped. Preferably, an integrated structure is adopted, so as to simplify the busbar clamp structure and improve the stability at the same time.
在进行插接过程中,可以利用铜片结构自身的弹性,对主母排(裸母排)进行可靠夹持。具体地,母线夹下部开口之间的最短距离设置为小于主母排(裸母排)的厚度,当插接于主母排(裸母排)时,主母排(裸母排)可对母线夹的自由端产生向外的推力,以迫使母线夹向外张开,主母排(裸母排)可以挤进母线夹开口之间的间隙;然后,在母线夹自身弹性力的作用下,母线夹的自由端具有向内闭合以回复原状的趋势,即母线夹本身可以对主母排(裸母排)产生向内的抵紧力,以保障母线夹与主母排(裸母排)的可靠电连。During the plug-in process, the elasticity of the copper sheet structure itself can be used to reliably clamp the main busbar (bare busbar). Specifically, the shortest distance between the lower openings of the busbar clips is set to be smaller than the thickness of the main busbar (bare busbar), and when plugged into the main busbar (bare busbar), the main busbar (bare busbar) can The free end of the busbar clamp generates an outward thrust to force the busbar clamp to open outward, and the main busbar (bare busbar) can squeeze into the gap between the busbar clamp openings; then, under the action of the busbar clamp's own elastic force , the free end of the busbar clamp has a tendency to close inward to return to its original state, that is, the busbar clamp itself can generate an inward pressing force on the main busbar (bare busbar) to ensure that the busbar clamp is connected to the main busbar (bare busbar). ) reliable electrical connection.
四个母排连接件(由前向后分别为母排连接件1、母排连接件2、母排连接件3、母排连接件4)分别用于与配电柜中三根相线及中性线母排连接,具体地,母排连接件1与相线L1母排相连,母排连接件2与相线L2母排相连,母排连接件3与相线L3母排相连,母排连接件4与中性线N母排相连。The four busbar connectors (from front to back are busbar connector 1, busbar connector 2, busbar connector 3, busbar connector 4) are respectively used to connect with the three phase wires and the middle Line busbar connection, specifically, the busbar connector 1 is connected to the phase line L1 busbar, the busbar connector 2 is connected to the phase line L2 busbar, the busbar connector 3 is connected to the phase line L3 busbar, the busbar The connector 4 is connected to the neutral line N busbar.
考虑到在进行快速插接过程中,避免相邻母排连接件的母线夹之间距离太近,相互之间造成干扰,将母排连接件1、2、3、4的母线夹在主母排(裸母排)所在平面上由前到后依次交错布置。如图1和3所示,优选的,采用“N”字形排布方式,即母排连接件1、母排连接件3所在平面与母排连接件2、母排连接件4所在平面平行,且两个平面之间相隔一定距离。Considering that the distance between the busbar clips of adjacent busbar connectors is too close to cause interference with each other during the quick plug-in process, the busbars of the busbar connectors 1, 2, 3, and 4 are clamped to the main The rows (bare busbars) are arranged in a staggered order from front to back on the plane. As shown in Figures 1 and 3, preferably, an "N"-shaped arrangement is adopted, that is, the plane where the bus bar connector 1 and the bus bar connector 3 are located is parallel to the plane where the bus bar connector 2 and the bus bar connector 4 are located, And there is a certain distance between the two planes.
在本实施例中,该插接装置规格参数的选定,具体地,根据馈出电流大小及动热稳定要求,选择合适的下段连接母排、上段连接母排及母线夹的规格,同时确定各母排连接件的间距,并最终确定箱体尺寸。In this embodiment, the selection of the specification parameters of the plug-in device, specifically, according to the size of the output current and the requirements for dynamic and thermal stability, select the appropriate specifications of the lower connecting busbar, the upper connecting busbar and the busbar clamp, and determine the specifications at the same time. The spacing of each busbar connector, and finally determine the size of the box.
考虑动热稳定的要求,本母排快速插接装置适用于630A及以下电流接入,当接入电流大于630A时,需对本方案进行改进,可在进行配电柜生产时将母排连接件与配电柜主母排(裸母排)固定,即将母线夹处改为固定式,其余结构与本方案相同,这里不再赘述。Considering the requirements of dynamic and thermal stability, this busbar quick plug-in device is suitable for current access of 630A and below. When the access current is greater than 630A, this scheme needs to be improved. The busbar connector can be connected when the power distribution cabinet is produced. It is fixed with the main busbar (bare busbar) of the power distribution cabinet, that is, the busbar clamp is changed to a fixed type, and the rest of the structure is the same as this scheme, and will not be repeated here.
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. The changes or replacements should be covered within the protection scope of the present invention.
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