CN209145143U - A cold-formed thin-walled steel corrugated web composite beam - Google Patents
A cold-formed thin-walled steel corrugated web composite beam Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 74
- 239000010959 steel Substances 0.000 title claims abstract description 74
- 239000002131 composite material Substances 0.000 title claims description 25
- 238000010079 rubber tapping Methods 0.000 claims abstract description 20
- 238000005553 drilling Methods 0.000 claims abstract description 11
- 238000005096 rolling process Methods 0.000 claims 2
- 238000009434 installation Methods 0.000 abstract description 3
- 238000005452 bending Methods 0.000 abstract 3
- 239000000203 mixture Substances 0.000 abstract 1
- 238000007747 plating Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
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- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于建筑型材技术领域,涉及一种组合梁,具体涉及一种冷弯薄壁型钢波纹腹板组合梁。The utility model belongs to the technical field of building profiles, relates to a composite beam, in particular to a cold-formed thin-walled steel corrugated web composite beam.
背景技术Background technique
目前,冷弯薄壁轻型钢结构体系在我国发展迅速。相比于传统钢结构体系,冷弯薄壁轻型钢结构体系更加节省钢材,现场焊接工作更少,施工污染更小,整体结构轻质高强,抗震性能好,经济效益明显。但是,目前冷弯薄壁轻型钢结构体系大量采用的轻钢桁架存在着拼接杆件太多、拼接角度复杂、平面外刚度不足等问题。At present, the cold-formed thin-walled light steel structure system is developing rapidly in my country. Compared with the traditional steel structure system, the cold-formed thin-walled light steel structure system saves more steel, has less on-site welding work, less construction pollution, the overall structure is lightweight and high-strength, has good seismic performance, and has obvious economic benefits. However, the light steel trusses widely used in cold-formed thin-walled light-weight steel structural systems have problems such as too many splicing members, complicated splicing angles, and insufficient out-of-plane stiffness.
为解决上述问题,工程中可采用冷弯C型或U型钢双肢拼合的组合梁,双肢拼合梁由冷弯C型钢或U型钢以自攻自钻螺钉或点焊背靠背连接,但此种组合梁平面外刚度不足、局部屈曲承载力不高且用料增多。另一种解决办法采用的是波纹腹板H型梁,该梁翼缘与腹板采用焊接连接,因冷弯薄壁构件的板件厚度很小,焊接施工难度增大且质量不易保证,易因焊接质量不良导致构件过早损坏。为此,需要开发一种组合形式更加合理的梁,既能节省用钢量,又能获得更高的平面外刚度与承载能力,同时还能简化连接处理工序、提高施工效率。In order to solve the above problems, cold-formed C-shaped or U-shaped steel composite beams can be used in the project. The out-of-plane stiffness of the composite beam is insufficient, the local buckling bearing capacity is not high, and the materials used are increased. Another solution is to use a corrugated web H-beam. The flange of the beam and the web are connected by welding. Because the thickness of the plate of the cold-formed thin-walled member is very small, the welding construction difficulty increases and the quality is not easy to guarantee. Poor quality leads to premature failure of components. Therefore, it is necessary to develop a beam with a more reasonable combination form, which can not only save the amount of steel, but also obtain higher out-of-plane stiffness and bearing capacity, and at the same time, it can simplify the connection processing process and improve the construction efficiency.
实用新型内容Utility model content
本实用新型目的是提出了一种属于建筑型材领域的冷弯薄壁型钢冷弯薄壁型钢波纹腹板组合梁,对现有冷弯薄壁钢结构构件进行改进,在提高构件受力性能的基础上充分节省材料、简化安装过程,使得轻型钢结构体系更加经济合理。The purpose of the utility model is to propose a cold-formed thin-walled steel corrugated web composite beam belonging to the field of building profiles, which improves the existing cold-formed thin-walled steel structural components and improves the mechanical performance of the components It fully saves materials and simplifies the installation process, making the light steel structure system more economical and reasonable.
为了达到上述目的,解决上述技术问题,本实用新型采用的技术方案是:In order to achieve the above-mentioned purpose and solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:
一种冷弯薄壁型钢波纹腹板组合梁,其特征在于:由上翼缘、下翼缘和夹在两个翼缘之间的波纹腹板组成,所述上翼缘和下翼缘为两个开口相对放置的槽钢,所述波纹腹板上下两端分别置于上下两个槽钢的槽内,波纹腹板的相邻波峰或者波谷分别设有与槽钢内的两个侧壁紧贴的接触面,波纹腹板在接触面处与槽钢的两个侧壁通过连接件相连,所述波纹腹板采用机械强度好的冷弯薄壁波纹板型钢制成。A cold-formed thin-walled steel corrugated web composite beam is characterized in that: it is composed of an upper flange, a lower flange and a corrugated web sandwiched between the two flanges, and the upper flange and the lower flange are Channel steel with two openings placed opposite each other, the upper and lower ends of the corrugated web are respectively placed in the grooves of the upper and lower channel steels, and the adjacent wave crests or troughs of the corrugated web are respectively provided with two side walls in the channel steel. At the contact surface, the corrugated web is connected with the two side walls of the channel steel by connecting pieces at the contact surface, and the corrugated web is made of cold-formed thin-walled corrugated steel with good mechanical strength.
作为改进,所述波纹腹板上下两端的波高分别等于上下两个槽钢的槽内净宽,波纹腹板的相邻波峰或者波谷分别与槽钢内的两个侧壁紧密贴合。As an improvement, the wave heights at the upper and lower ends of the corrugated web are respectively equal to the net width in the channel of the upper and lower channel steels, and the adjacent wave crests or troughs of the corrugated web are in close contact with the two side walls in the channel steel respectively.
作为改进,所述连接件为自攻螺钉、自攻自钻螺钉或射钉。As an improvement, the connector is a self-tapping screw, a self-tapping self-drilling screw or a shooting nail.
作为改进,所述波纹腹板的波形为梯形波纹、正弦波纹、矩形波纹以及圆弧角梯形波纹中任意一种或几种组合。As an improvement, the waveform of the corrugated web is any one or a combination of trapezoidal corrugations, sinusoidal corrugations, rectangular corrugations, and arc angle trapezoidal corrugations.
作为改进,所述波纹腹板为梯形波纹板或者圆弧角梯形波纹板,波纹腹板与槽钢内侧壁接触的直板段长度不小于20mm,斜板段的倾斜角度为30°~90°。As an improvement, the corrugated web is a trapezoidal corrugated plate or a circular arc angle trapezoidal corrugated plate, the length of the straight plate section between the corrugated web and the inner side wall of the channel steel is not less than 20mm, and the inclination angle of the inclined plate section is 30°~90°.
作为改进,所述波纹腹板采用辊压或辊冲制成。As an improvement, the corrugated web is made by roll pressing or roll punching.
作为改进,所述槽钢为冷弯等边槽钢。As an improvement, the channel steel is cold-formed equilateral channel steel.
与现有技术相比,本实用新型的有益效果在于:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型提出了一种冷弯薄壁型钢波纹腹板组合梁,改善了传统冷弯薄壁轻型钢结构构件的受力性能,综合比较后,本实用新型具有以下几个优点。The utility model proposes a cold-formed thin-walled steel corrugated web composite beam, which improves the mechanical performance of traditional cold-formed thin-walled light steel structural members. After comprehensive comparison, the utility model has the following advantages.
所述冷弯薄壁型钢波纹腹板组合梁采用梯形波纹或圆弧角梯形波纹钢板,板厚很小但具有优良的平面外刚度和抗屈曲承载能力,抗扭、抗剪力能力提升明显。与双肢拼合的工形或箱形截面相比,在截面相同的情况下,可以获得更大的抗扭、抗剪承载力和抗变形能力,将其应用于冷弯薄壁轻型钢结构体系中还可以进一步节省钢材,具有更好的经济效益。The cold-formed thin-walled steel corrugated web composite beam adopts trapezoidal corrugated or arc angle trapezoidal corrugated steel plate, and the plate thickness is small but has excellent out-of-plane rigidity and buckling resistance capacity, and the torsion resistance and shear resistance capacity are significantly improved. Compared with the I-shaped or box-shaped section with the two limbs spliced together, under the condition of the same section, greater torsional resistance, shear bearing capacity and deformation resistance can be obtained, and it is applied to the cold-formed thin-walled light-weight steel structure system. In addition, steel can be further saved, which has better economic benefits.
所述冷弯薄壁型钢波纹腹板组合梁采用自攻螺钉、自攻自钻螺钉或射钉连接,无需焊接或打孔,装配过程简单迅速无污染。同时,本组合梁采用的冷弯等边槽钢、波纹钢板、自攻螺钉、自攻自钻螺钉或射钉都有当前工程常用规格,在此基础上,可以尝试更多新的组合形式而无需开发新的生产工艺,降低了生产研发成本。The cold-formed thin-walled steel corrugated web composite beam is connected by self-tapping screws, self-tapping self-drilling screws or shooting nails, without welding or drilling, and the assembly process is simple, fast and pollution-free. At the same time, the cold-formed equilateral channel steel, corrugated steel plate, self-tapping screw, self-tapping self-drilling screw or shooting nail used in this composite beam all have common specifications in current engineering. There is no need to develop a new production process, which reduces the cost of production research and development.
因此,在冷弯薄壁轻型钢结构中采用本实用新型中的冷弯薄壁型钢波纹腹板组合梁,可以提高施工效率并取得良好的经济效果。所述组合梁的所有组件均可在工厂标准化生产,能够实现准确拼合,与当前轻钢结构中同类产品相比,该组合梁的力学性能更优、用钢量更小、组装更方便,完全省去了焊接工序或大量杆件的拼接工作,现场安装更快更环保。Therefore, using the cold-formed thin-walled steel corrugated web composite beam of the present invention in the cold-formed thin-walled light steel structure can improve the construction efficiency and achieve good economic effects. All components of the composite beam can be standardized in the factory and can be assembled accurately. Compared with similar products in the current light steel structure, the composite beam has better mechanical properties, less steel consumption, more convenient assembly, and complete The welding process or the splicing work of a large number of rods is omitted, and the on-site installation is faster and more environmentally friendly.
附图说明Description of drawings
图1为本实用新型冷弯薄壁型钢波纹腹板组合梁的整体结构图。Fig. 1 is the overall structure diagram of the cold-formed thin-walled steel corrugated web composite beam of the utility model.
图2为本实用新型冷弯薄壁型钢波纹腹板组合梁各组件拆解图。FIG. 2 is a disassembled view of each component of the cold-formed thin-walled steel corrugated web composite beam of the utility model.
图3为翼缘与波纹腹板通过螺钉连接俯视图。Figure 3 is a top view of the flange and the corrugated web being connected by screws.
图4为波纹腹板采用的梯形波形曲线示意图。Figure 4 is a schematic diagram of the trapezoidal waveform curve used in the corrugated web.
图5为波纹腹板采用的圆弧角梯形波形曲线示意图。Figure 5 is a schematic diagram of the arc angle trapezoidal waveform curve adopted by the corrugated web.
图6为波纹腹板采用的圆弧角矩形波形曲线示意图。Figure 6 is a schematic diagram of a rectangular wave curve with a circular arc angle used in the corrugated web.
图7为波纹腹板采用的正弦形波形曲线示意图。Figure 7 is a schematic diagram of a sinusoidal waveform curve used in the corrugated web.
图中:1-上翼缘,2-下翼缘,3-波纹腹板,4-连接件。In the figure: 1-upper flange, 2-lower flange, 3-corrugated web, 4-connector.
具体实施方式Detailed ways
下面通过实施例,并结合附图对本实用新型作进一步说明。The present utility model will be further described below through embodiments and in conjunction with the accompanying drawings.
如附图1和图2所示,本实用新型提出的一种冷弯薄壁型钢波纹腹板组合梁,是由上翼缘1与下翼缘2和夹在两个翼缘之间的波纹腹板3组成,所述上翼缘1和下翼缘2为两个开口相对放置的冷弯等边槽钢,所述波纹腹板3上下两端分别置于上下两个槽钢的槽内,波纹腹板3的相邻波峰或者波谷分别设有与槽钢内的两个侧壁紧贴的接触面,波纹腹板3在接触面处与槽钢的两个侧壁通过自攻螺钉、自攻自钻螺钉及射钉任意一种或几种组合方式相连。图2中开孔为拼接完成后的拆解效果,实际安装并不需要提前打孔,并可使用带有套筒的电钻实现电动拧自攻螺钉或自攻自钻螺钉。As shown in Figures 1 and 2, a cold-formed thin-walled steel corrugated web composite beam proposed by the present utility model is composed of an upper flange 1 and a lower flange 2 and a corrugated beam sandwiched between the two flanges. It consists of a web 3, the upper flange 1 and the lower flange 2 are cold-formed equilateral channels with two openings placed opposite each other, and the upper and lower ends of the corrugated web 3 are respectively placed in the grooves of the upper and lower channel steels , the adjacent wave crests or troughs of the corrugated web 3 are respectively provided with contact surfaces that are close to the two side walls in the channel steel, and the corrugated web 3 is at the contact surface with the two side walls of the channel steel through self-tapping screws, Self-tapping self-drilling screws and nails are connected by any one or several combinations. The opening in Figure 2 is the dismantling effect after the splicing is completed. The actual installation does not need to be drilled in advance, and an electric drill with a sleeve can be used to realize the electric screwing of self-tapping screws or self-tapping self-drilling screws.
如附图3所示,上翼缘1与下翼缘2为对称放置的两个冷弯等边槽钢,该组合梁上下翼缘2各采用一个冷弯等边槽钢,槽钢开口相对平行放置,中间放置波纹腹板3,所述波纹腹板3为梯形波纹板,波纹高度与冷弯等边槽钢的槽内净宽相同,使得波纹腹板3的直板段(即波峰或者波谷处)可以与所述冷弯等边槽钢的槽内壁靠紧贴合。翼缘与腹板定位完成后,在波纹腹板3直板段与冷弯等边槽钢贴合处,使用自攻螺钉、自攻自钻螺钉或射钉连接,螺钉数量及间距需要根据波纹腹板3直板段长度调整。As shown in Figure 3, the upper flange 1 and the lower flange 2 are two cold-formed equilateral channel steels placed symmetrically, and the upper and lower flanges 2 of the composite beam each adopt a cold-formed equilateral channel steel, and the channel steel openings are opposite to each other. Placed in parallel, the corrugated web 3 is placed in the middle. The corrugated web 3 is a trapezoidal corrugated plate, and the corrugation height is the same as the inner width of the cold-formed equilateral channel, so that the straight section of the corrugated web 3 (that is, the wave crest or the wave trough). ) can be in close contact with the inner wall of the cold-formed equilateral channel. After the flange and the web are positioned, use self-tapping screws, self-tapping self-drilling screws or shooting nails to connect the 3 straight sections of the corrugated web and the cold-formed equilateral channel steel. The number and spacing of the screws need to be based on the corrugated web. Plate 3 straight plate section length adjustment.
如附图4和图5所示,本实用新型所涉及的波纹腹板3形式为梯形,其斜板段角度可以在30°~90°内进行调整以满足需要,腹板高度及波纹密度均可根据工程需要进行设计。As shown in Figures 4 and 5, the corrugated web 3 involved in the present invention is in the form of a trapezoid, and the angle of the inclined plate segment can be adjusted within 30° to 90° to meet the needs. The height of the web and the density of the corrugation are both Can be designed according to engineering needs.
需要指出的是本实用新型波纹腹板3的波形不限于梯形波纹板,还可以为梯形波纹、正弦波纹、矩形波纹以及圆弧角梯形波纹中任意一种或几种组合。It should be pointed out that the waveform of the corrugated web 3 of the present invention is not limited to a trapezoidal corrugated plate, but can also be any one or a combination of trapezoidal corrugations, sinusoidal corrugations, rectangular corrugations and arc angle trapezoidal corrugations.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109113265A (en) * | 2018-10-19 | 2019-01-01 | 武汉大学 | A kind of light gauge cold-formed steel shape corrugated web combination beam |
CN111119403A (en) * | 2020-01-07 | 2020-05-08 | 重庆大学 | A buckling-restrained steel coupling beam |
CN112196140A (en) * | 2020-10-14 | 2021-01-08 | 北京工业大学 | Novel light steel shear wall body with embedded corrugated steel plate clad and construction method thereof |
CN112853924A (en) * | 2021-01-11 | 2021-05-28 | 武汉大学 | Bolt connection corrugated web composite beam |
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2018
- 2018-10-19 CN CN201821707500.9U patent/CN209145143U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109113265A (en) * | 2018-10-19 | 2019-01-01 | 武汉大学 | A kind of light gauge cold-formed steel shape corrugated web combination beam |
CN111119403A (en) * | 2020-01-07 | 2020-05-08 | 重庆大学 | A buckling-restrained steel coupling beam |
CN112196140A (en) * | 2020-10-14 | 2021-01-08 | 北京工业大学 | Novel light steel shear wall body with embedded corrugated steel plate clad and construction method thereof |
CN112853924A (en) * | 2021-01-11 | 2021-05-28 | 武汉大学 | Bolt connection corrugated web composite beam |
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