CN209143058U - A kind of coal conveyer belts monitoring device for belt tearing - Google Patents
A kind of coal conveyer belts monitoring device for belt tearing Download PDFInfo
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- CN209143058U CN209143058U CN201821585371.0U CN201821585371U CN209143058U CN 209143058 U CN209143058 U CN 209143058U CN 201821585371 U CN201821585371 U CN 201821585371U CN 209143058 U CN209143058 U CN 209143058U
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- belt
- angle bar
- slave wheel
- conveyer belts
- coal conveyer
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Abstract
The utility model relates to a kind of coal conveyer belts monitoring device for belt tearing, belong to coal-fired power plant's equipment condition monitoring technical field.There are cost investments for coal conveyer belts belt fracture detection at present or tearing prevention and control device greatly, installation and operation condition requires harshness, increases the drawbacks such as belt running contact abrasion.The utility model includes angle bar, support base, rigid strut, mechanical trip switch, contact push rod, DCS control system, belt slave wheel beaming roller and belt slave wheel;Belt slave wheel is mounted on belt slave wheel beaming roller, and angle bar is fixed on belt slave wheel beaming roller, and angle bar is adjacently positioned with belt slave wheel;Support base is fixed on the axle sleeve of angle bar side, and mechanical trip switch is fixed by rigid strut with support base, and contact push rod is located on mechanical trip switch, and mechanical trip switch is connect with DCS control system.The utility model Simple And Practical, low cost, easy to maintain, DCS is integrated, high reliablity.
Description
Technical field
The utility model relates to a kind of coal conveyer belts monitoring device for belt tearing, belong to coal-fired power plant's equipment state prison
Survey technology field.
Background technique
Coal conveyer belts are the important subsidiary engine equipment of coal-fired power plant, and coal works storage fire coal is transported to boiler raw coal by it
Storehouse, the reliability of work directly influence the safety and stability and economic benefit of generating set.The belt of coal conveyer belts is once
Tearing gently leads to unit load down if discovery is not in time, heavy then cause boiler to lose all fuel and occur that unit is non-to stop thing
Therefore.Therefore, the accuracy and reliability for improving the monitoring of coal conveyer belts belt tearing has great importance.
Numerous scholars were almost leather belt deviating-proof device entirely to the project that coal conveyer belts are studied in recent years, only few so far
Number scholar detects or is torn to coal conveyer belts belt fracture prevention and control device and carried out design studies.Two Chinese patents and three
Technical papers is directly to be carried out friction with belt using ultrasound examination or infrared detector or outer increasing detection device and connect
Touching rotates synchronously to detect whether belt is broken.Above-mentioned detection device cost investment is big, installation and operation condition requires harsh, increasing
Oil (gas) filling device fault point increases the drawbacks such as belt running contact abrasion, influences the safe operation of unit normal table.
Utility model content
The purpose of the utility model is to overcome the above deficiencies in the existing technologies, and provide a kind of structure design conjunction
Reason, accurate and reliable, Simple And Practical coal conveyer belts monitoring device for belt tearing, to facilitate power plant collection control operations staff real-time
Monitor coal conveyor belt operating condition.
The technical scheme in the invention for solving the above technical problem is: a kind of coal conveyer belts belt tearing monitoring dress
It sets, which is characterized in that including angle bar, support base, rigid strut, mechanical trip switch, contact push rod, DCS control system, skin
Band driven wheel beaming roller and belt slave wheel;The belt slave wheel is mounted on belt slave wheel beaming roller, and the angle bar is fixed on
On belt slave wheel beaming roller, the angle bar is adjacently positioned with belt slave wheel;The support base is fixed on the axis of angle bar side
It puts on, the mechanical trip switch is fixed by rigid strut with support base, and the contact push rod is located at mechanical trip switch
On, the angle bar is adjacent with rigid strut and does not contact;The mechanical trip switch is connect with DCS control system.Mechanical trip
Switch contact signal access DCS control system carries out delay logical operation process and configuration belt tearing alarming logic.
Furthermore, the logic that coal conveyer belts belt tearing sound-light alarm is increased in the DCS control system is returned
Road interface, to prompt operations staff to find belt tearing exception in time.Mechanical trip switch contact signal is directly accessed DCS control
System processed after the logical operation process that is delayed, introduces DCS sound-light alarm logic interfacing, so that operations staff can monitor in real time
Belt feeder belt operating condition.
Furthermore, the angle bar is welded and fixed with belt slave wheel beaming roller, the angle bar and belt slave wheel beaming roller
It is arranged vertically;When work, the angle bar is rotated synchronously as belt feeder is run with belt slave wheel, to periodically touch
Stir the contact push rod of mechanical trip switch.
Furthermore, it is welded and fixed between the rigid strut and support base, the rigidity strut and support base
It is arranged vertically.
Furthermore, the mechanical trip switch level is fixed on rigid strut.
When coal conveyer belts monitoring device for belt tearing is rotated according to belt, the angle bar of driven wheel coaxial synchronous rotation can week
Mechanical trip switch is caused to phase property to generate by 0 to 1 rising edge pulse signal, to judge that belt is not torn.When defeated coal skin
Mechanical trip switch can generate 0 or 1 lasting ordinary mail number when with machine belt tearing, perhaps belt feeder is stopped transport, and control through DCS
System issues sound-light alarm and belt feeder trip protection signal after carrying out delay logical operation process.
The utility model compared with prior art, has the following advantages that and effect:
(1) the utility model structure is simple, not fetch ring border, insensitive to vibration and dust, easy to maintain;
(2) the long handle mechanical trip switch that used equipment removes can be used in mechanical trip switch, and past heritage recycle, and system is set
Standby cost is small or even zero cost;Using the existing DCS control system of host, control loop information processing rate is fast, high reliablity;
(3) the utility model does not contact rotation directly with the belt of coal conveyer belts, will not wear and damage belt;
(4) after belt tearing monitoring signals enter DCS control system, the defeated coal of power plant operations staff can timely and intuitively be prompted
There are belt tearing unusual service condition, and automatic trip coal conveyer belts in belt feeder, wins preciousness for more rapidly processing belt failure
Opportunity.
Detailed description of the invention
Fig. 1 is the schematic block circuit diagram of coal conveyer belts monitoring device for belt tearing in the present embodiment.
Fig. 2 is the overall structure diagram of coal conveyer belts monitoring device for belt tearing in the present embodiment.
In figure: 1- angle bar;2- support base;3- rigidity strut;4- mechanical trip switch;The contact 5- push rod;6-DCS control
System;7- belt slave wheel beaming roller;8- belt slave wheel.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing and by embodiment, and following embodiment is pair
The explanation of the utility model and the utility model is not limited to following embodiment.
Embodiment.
Referring to Fig. 1 to Fig. 2, the coal conveyer belts monitoring device for belt tearing in the present embodiment includes angle bar 1, support base
2, rigid strut 3, mechanical trip switch 4, contact push rod 5, DCS control system 6, belt slave wheel beaming roller 7 and belt slave wheel
8;Belt slave wheel 8 is mounted on belt slave wheel beaming roller 7, and angle bar 1 is fixed on belt slave wheel beaming roller 7, angle bar 1 and belt
Driven wheel 8 is adjacently positioned;Support base 2 is fixed on the axle sleeve of 1 side of angle bar, mechanical trip switch 4 pass through rigid strut 3 with
Support base 2 is fixed, and contact push rod 5 is located on mechanical trip switch 4, and angle bar 1 is adjacent with rigid strut 3 and does not contact;It is mechanical
Travel switch 4 is connect with DCS control system 6.
In the present embodiment, the logical circuit that coal conveyer belts belt tearing sound-light alarm is increased in DCS control system 6 is connect
Mouthful, to prompt operations staff to find belt tearing exception in time.4 contact signal of mechanical trip switch is directly accessed DCS control
System 6 introduces DCS sound-light alarm logic interfacing, so that operations staff can supervise in real time after DCS logical time delay calculation process
Control belt feeder belt operating condition.
In the present embodiment, angle bar 1 is welded and fixed with belt slave wheel beaming roller 7, and angle bar 1 is vertical with belt slave wheel beaming roller 7
Arrangement;When work, angle bar 1 is rotated synchronously as belt feeder is run with belt slave wheel 8, to periodically touch the machine of stirring
The contact push rod 5 of tool travel switch 4.The movement of contact push rod 5 causes being opened or closed for 4 contact of mechanical trip switch.
It in the present embodiment, is welded and fixed between rigid strut 3 and support base 2, rigid strut 3 is vertical with support base 2
Arrangement.Mechanical trip switch 4 is horizontally fixed on rigid strut 3.
When coal conveyer belts work normally, the angle bar 1 rotated coaxially with belt slave wheel 8 can periodically cause mechanical row
Cheng Kaiguan 4 is generated by 0 to 1 rising edge pulse signal, to judge that belt is not torn.When coal conveyer belts belt tearing or
When belt feeder is stopped transport, mechanical trip switch 4 can generate 0 or 1 lasting ordinary mail number.Belt tearing monitoring signals are controlled through DCS
DCS sound-light alarm and charging belt monitoring system are accessed after the delay logical operation process of system 6, to realize to coal conveyer belts
Belt operating condition real time monitoring, when belt tearing failure, can issue DCS sound-light alarm in time and be stopped transport by belt feeder monitoring device,
Valuable opportunity is provided for accident maintenance, it is ensured that generating set safe and stable operation.
By above-mentioned elaboration, those skilled in the art can implement.
In addition, it should be noted that, the specific embodiments described in this specification, the shape of parts and components are named
Title etc. can be different, and above content is only to the utility model structure example explanation described in this specification.
All equivalence changes or simple change done according to structure, feature and principle described in the concept of the patent of the utility model, are wrapped
It includes in the protection scope of the utility model patent.Those skilled in the art of the present invention can be to described
Specific embodiment does various modifications or additions or is substituted in a similar manner, without departing from the knot of the utility model
Structure or beyond the scope defined by this claim, all should belong to the protection range of the utility model.
Claims (5)
1. a kind of coal conveyer belts monitoring device for belt tearing, which is characterized in that including angle bar, support base, rigid strut, machine
Tool travel switch, contact push rod, DCS control system, belt slave wheel beaming roller and belt slave wheel;The belt slave wheel installation
On belt slave wheel beaming roller, the angle bar is fixed on belt slave wheel beaming roller, angle bar cloth adjacent with belt slave wheel
It sets;The support base is fixed on the axle sleeve of angle bar side, and the mechanical trip switch passes through rigid strut and support base
Fixed, the contact push rod is located on mechanical trip switch, and the angle bar is adjacent with rigid strut and does not contact;The machinery row
Cheng Kaiguan is connect with DCS control system.
2. coal conveyer belts monitoring device for belt tearing according to claim 1, which is characterized in that DCS control system
The logical circuit interface of coal conveyer belts belt tearing sound-light alarm is increased in system, to prompt operations staff to find skin in time
Band tearing is abnormal.
3. coal conveyer belts monitoring device for belt tearing according to claim 1, which is characterized in that the angle bar and belt
Driven wheel beaming roller is welded and fixed, and the angle bar is arranged vertically with belt slave wheel beaming roller;When work, the angle bar is with belt feeder
It runs and is rotated synchronously with belt slave wheel, to periodically touch the contact push rod for stirring mechanical trip switch.
4. coal conveyer belts monitoring device for belt tearing according to claim 1, which is characterized in that it is described rigidity strut with
It is welded and fixed between support base, the rigidity strut is arranged vertically with support base.
5. coal conveyer belts monitoring device for belt tearing according to claim 4, which is characterized in that the mechanical trip is opened
Pass is horizontally fixed on rigid strut.
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CN201821585371.0U CN209143058U (en) | 2018-09-28 | 2018-09-28 | A kind of coal conveyer belts monitoring device for belt tearing |
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CN201821585371.0U CN209143058U (en) | 2018-09-28 | 2018-09-28 | A kind of coal conveyer belts monitoring device for belt tearing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112377659A (en) * | 2020-11-27 | 2021-02-19 | 昊华宇航化工有限责任公司 | Stroke switch for pneumatic bottom valve of polymerization kettle |
-
2018
- 2018-09-28 CN CN201821585371.0U patent/CN209143058U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112377659A (en) * | 2020-11-27 | 2021-02-19 | 昊华宇航化工有限责任公司 | Stroke switch for pneumatic bottom valve of polymerization kettle |
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