CN209143050U - A kind of photovoltaic module pipelining equipment - Google Patents

Abstract

The utility model provides a kind of photovoltaic module pipelining equipment, including assembly line main body, transmission belt and column；Transmission belt is set in assembly line main body；Assembly line main body is set on column by support rod；Support rod and assembly line main body are hinged, and support rod is scalable is set on column, for adjusting the gradient of the work top table top of assembly line main body along the horizontal plane；The work top of assembly line main body is for installing the photovoltaic module.Using above technical scheme, which effectively reduces operator to the distance of terminal box installation point, and improves the height of the installation point, more meets ergonomics, to protect the health of employee, while reducing fraction defective, improves production capacity.

Description

A kind of photovoltaic module pipelining equipment

Technical field

The utility model belongs to solar components technical field, and in particular to a kind of photovoltaic module pipelining equipment.

Background technique

Existing Crystalline Silicon PV Module in process of production, needs the electrode of component internal guiding to group by lead-out wire Outside part, then the terminal box equipped with bypass diode is covered on lead-out wire, by two ends of lead-out wire and bypass diode Terminal box is fixed in module outer surface by welding, blend compounds.

It is sliced battery component in some novel photovoltaic modulies, such as half, one third is sliced battery component, or folded In piece battery component, the central region that one or more terminal boxes will be mounted on module backside is often had；However existing stream Waterline production is not well positioned to meet the terminal box installation of component central region.

Existing assembly line, operator beside assembly line can be with apart from the positional distance that component center will install terminal box It is calculated with following formula: D=W/2；Wherein W is element width；Element width refers to rectangle component perpendicular to assembly line transmission direction Side length；If the long side of component is parallel to assembly line transmission direction, W is equal to component bond length；If component short side is parallel In assembly line transmission direction, then W is equal to component long side length.Since the long side length of component is usually at 1.6 meters or more, short side is long Degree is usually at 1 meter or so or bigger, therefore distance D of the operating staff beside assembly line apart from component center is generally at 50 centimetres More than；The height of existing assembly line is usually at 1 meter or so.

Amid all these factors, it can be seen that employee needs to reach forward in welding lead-out wire, and when installation terminal box, Waist bends forward downwards song, while both hands extension is operated.This mode of operation does not meet the design of ergonomics, grasps for a long time Make, be easy to cause the strain of the lumbar vertebrae, shoulder joint and muscle of employee, while influencing welding quality and speed of welding, reduce production Product yield and production capacity.

Based on technical problem present in the installation of above-mentioned photovoltaic junction box and welding, there has been no relevant solutions；Cause There is an urgent need to seek effective scheme to solve the above problems for this.

Utility model content

The purpose of this utility model be in view of the above technology present in shortcoming, propose a kind of photovoltaic module assembly line Equipment, it is intended to solve the problems, such as that low efficiency, labor intensity of workers are big when existing photovoltaic module pipelining equipment Welding junction box.

The utility model provides a kind of photovoltaic module pipelining equipment, including assembly line main body, transmission belt and column；It passes Dynamic band is set in assembly line main body；Assembly line main body is set on column by support rod；Support rod and assembly line main body are cut with scissors It connects, and support rod is telescopically arranged on column, for adjusting the gradient of assembly line body of work table top along the horizontal plane；Stream The work top of waterline main body is used for installation photovoltaic component；When using the above scheme, specifically, assembly line main body and support rod connect It meets place to connect by articulated manner, support rod is telescopically arranged on the column, which can be such that photovoltaic module places When on the flow work table top, by the flexible of the support rod on column, inclined direction and the inclination angle of work top are adjusted Degree, and then worker is facilitated to carry out the operation such as assembling to photovoltaic module, the labor intensity of worker can be reduced；Certainly, the technical side In case, telescopic support rod can be arranged in the column of assembly line main body two sides simultaneously, can also only be arranged in side scalable Support rod, support rod and assembly line main body on another heel post only pass through articulated connection, can pass through support rod pair in this way Assembly line main body carries out the tilt adjustments of any two sides, or carries out Slope angle adjustment to the side of assembly line main body.

It further, further include having supporting element；Assembly line main body has the first opposite side and second side, supporting element installing At least side in the first side of assembly line main body and second side, is used to support photovoltaic module；Passing through support rod tune in this way When the tilt angle for the waterline body of work table top that throttles, supporting element can play fixed supporting role to photovoltaic module, to keep away Exempt from photovoltaic module landing.

Further, the first side of assembly line main body and column are hinged, and second side and support rod of assembly line main body are hinged, Supporting element is installed in the first side；The inclined direction and angle for adjusting assembly line main body, Jin Erfang can effectively be facilitated using the structure Just product is processed.

Further, supporting element includes supporting layer and buffer layer, and buffer layer is wrapped in the outside of supporting layer；By supporting Layer is external to wrap up buffer layer, clamps and buffer with can be convenient during clamping to the stress of the generation of photovoltaic module, can be with Reduce the spoilage of photovoltaic module.

Further, the supporting layer is metal, and the buffer layer is rubber or plastics；Further limit the supporting element Material, especially limit supporting element internal layer as metal, outer layer be rubber or plastics when, the supporting element of the material-structure can be more It easily clamps and buffers during clamping to the stress of the generation of photovoltaic module, the spoilage of photovoltaic module can be reduced.

Further, bearing is additionally provided in assembly line main body；Bearing is set between supporting element and assembly line main body, and It is in rolling contact with supporting element.Bearing can be preferably ball bearing；When supporting element nesting is set in assembly line main body, ball axis It holds and is set between supporting element and assembly line main body, and be in rolling contact with supporting element.The setting of the structure is mainly by supporting element It is isolated by bearing with assembly line main body；The setting of the setting of bearing, especially ball bearing, so that supporting element is in assembly line master It can be moved freely on body, when supporting element is moved to the end of assembly line main body, continue to move to that assembly line main body can be gone to It can be gone back to the front of assembly line main body, to accept new component, the setting of the structure is big by bearing by the back side again The movement speed and movement fluency for increasing supporting element greatly, to substantially increase work task efficiency.

Further, supporting element includes multiple；Multiple supporting elements are arranged at intervals at assembly line body first side and second At least side in side；Multiple supporting elements are set, and is further secured on the work top of assembly line main body and is parallel to The one or both sides of transmission direction；So according to production needs, when only in the telescopic branch of the side of assembly line main body setting When strut, supporting element is set on the work top of assembly line main body and is parallel to transmission direction, and far from telescopic support The side of bar can guarantee to adjust in this way assembly line main body by retractable support lever to one far from retractable support lever When rolling oblique, photovoltaic module is not fallen off；When telescopic support rod is arranged simultaneously in the two sides of assembly line main body, will support Part is set to the two sides that transmission direction is parallel on the work top of assembly line main body, passes through the telescopic adjustment stream of support rod in this way When the inclined direction and tilt angle of the work top of waterline main body, no matter assembly line body of work table top inclines to which direction Tiltedly, since the two sides on work top are provided with multiple supporting elements, the stability of photovoltaic module can be greatly improved, to keep away Exempt from the landing of photovoltaic module in operating process.

Further, the gradient of the work top of assembly line main body along the horizontal plane is 29 ° to 69 °；Assembly line main body work The tiltable angle for making table top is set as worker operation of being more convenient at 29 °~69 °, meets the requirement of body mechanics, further drops The labor intensity of low worker, while the production efficiency of product can also be improved.

It is had the following beneficial effects: using photovoltaic module pipelining equipment described in the utility model

Using photovoltaic module pipelining equipment described in the utility model, effectively reduction operation person terminal box installation point can be arrived Distance, and improve the height of the installation point, more meet ergonomics, to protect the health of employee, reduce simultaneously Fraction defective, improves production capacity.

Detailed description of the invention

Utility model will be further described in detail below with reference to the attached drawings and specific embodiments.

Below with reference to attached drawing, the utility model is described in further detail:

Fig. 1 is a kind of photovoltaic module pipelining equipment structural schematic diagram in the prior art；

Fig. 2 is the utility model embodiment photovoltaic module pipelining equipment structural schematic diagram；

Fig. 3 is the utility model embodiment photovoltaic module pipelining equipment structure top view；

Fig. 4 is assembly line main body and bearing arrangement schematic diagram in the utility model embodiment photovoltaic module pipelining equipment；

Fig. 5 is the structural schematic diagram of supporting element in the utility model embodiment photovoltaic module pipelining equipment.

In figure: 1, assembly line main body；2, conveyer belt；3, column；4, photovoltaic module；5, terminal box；6, supporting element；7, it supports Bar；8, bearing.

Specific embodiment

It should be noted that in the absence of conflict, the features in the embodiments and the embodiments of the present application can phase Mutually combination.The utility model will be described in detail below with reference to the accompanying drawings and embodiments.

As shown in Figures 2 to 5, the utility model provides a kind of photovoltaic module pipelining equipment, including assembly line main body 1, Transmission belt 2 and column 3；Transmission belt 2 is set in assembly line main body 1；Assembly line main body 1 is set to column 3 by support rod 7 On；Support rod 7 and assembly line main body 1 are hinged, and support rod 7 is scalable is set on column 3, for adjusting assembly line main body 1 The gradient of work top along the horizontal plane；The work top of assembly line main body 1 is used for installation photovoltaic component 4；Using the above scheme When, specifically, column 3 includes the first column and the second column；First column and the second column are divided into assembly line main body Two sides, assembly line main body 1 are connect by support rod 7 with the first column and the second column respectively, assembly line main body 1 and support rod 7 One end of contact by rotating manner connect, the support rod 7 on the first column and the second column be retractable structure or Only side is retractable structure, and the setting of the structure can carry out the inclination of any two sides by support rod 7 to assembly line main body 1 Adjustment, or Slope angle adjustment is carried out to the side of assembly line main body 1, can be convenient according to the position assembly line main body 1 of worker The adjustment of inclined direction is carried out, and then photovoltaic module 4 is carried out the operation such as to assemble, the labor intensity of worker can be reduced.

Optionally, in conjunction with above scheme, as shown in Figures 2 to 5, in the present embodiment, support rod 7 is nested in assembly line main body In the column 3 of 1 one or both sides, and support rod 7 and assembly line main body 1 are hinged；It, should since support rod 7 is nested in column Structure can make support rod 7 during flexible and then adjustment assembly line main body 1 inclined direction and tilt angle, and structure is more It is firm, it is convenient for worker operation, can be further improved work task efficiency；Further, column 3 include the first column and Second column；1 side of assembly line main body is set in the second column by the stretching structure of support rod 7 or assembly line main body 1 Two sides are respectively arranged in the first column or the second column by the stretching structure of support rod 7；7 one end of support rod and assembly line master The side that body 1 is in contact is hinged；The inclined direction and angle for adjusting assembly line main body 1 can effectively be facilitated using the structure, in turn Product is facilitated to process；Further, the gradient of the work top of assembly line main body 1 along the horizontal plane is 29 ° to 69 °.For example, stream The tilt angle of the work top of waterline main body 1 along the horizontal plane can be 30 degree, 45 degree or 60 degree, which can be according to wiring The installation site of box is adjusted, and worker operation of being more convenient for is arranged in such angle, meets the requirement of body mechanics, is further dropped The labor intensity of low worker, while the production efficiency of product can also be improved；Further, the support rod 7 and assembly line master Body 1 connects in articulated manner, in this way during 7 rising tone of support rod throttles 1 tilt angle of waterline main body, 7 He of support rod Assembly line main body 1 can realize linkage by way of rotation.

It optionally, further include having supporting element 6 in the present embodiment as shown in Figures 2 to 5 in conjunction with above scheme；Assembly line Main body 1 has the first opposite side and second side, and supporting element 6 is installed in the first side and second side of assembly line main body 1 extremely Few side, is used to support photovoltaic module 4；Further, the first side of assembly line main body 1 and column 3 are hinged, assembly line main body 1 Second side and support rod 7 it is hinged, supporting element 6 is installed in the first side；Supporting element 6 is fixedly installed on the side of assembly line main body 1, It is used to support photovoltaic module 4, in this way when adjusting the tilt angle of work top of assembly line main body 1 by support rod 7, support Part 6 can play a supporting role to photovoltaic module 4, so that photovoltaic module be avoided to slide；Supporting element 6 can pass through clamping or nesting Mode be set to the side of 1 end face of assembly line main body, be used to support photovoltaic module 4.Specifically, supporting element 6 can be L-type branch Support member；When using the L-type supporting element, by being advantageously mounted in assembly line main body 1 on one side for L-type supporting element, another side is Can play a supporting role to photovoltaic module 4, the structure have it is simple and easy to get, the advantages of being easily installed and use；L-type support is installed Part can be to avoid assembly line main body 1 in inclination, and photovoltaic module 4 and terminal box 5 slide；Specifically, L-type supporting element is fixedly installed In the side of the upper surface and/or lower end surface parallel with transmission direction of assembly line main body 1, and L-type supporting element can be along stream The transmission direction of waterline main body 1 operates, i.e., turns to lower end from the upper end of assembly line main body.When complete to photovoltaic module in the ring After the operation of section, the photovoltaic module supported on the L-type supporting element is transmitted to next operation position by the assembly line main body 1, The L-type supporting element can be moved to the back side from the work top of the assembly line main body, and return back to the assembly line main body Work top, prepare to accept next group photovoltaic module to be operated.

Optionally, in conjunction with above scheme, in the present embodiment, supporting element 6 be include supporting layer and buffer layer, the buffer layer It is wrapped in the outside of the supporting layer, so that photovoltaic module 4 can be convenient for transmission with support on buffer layer；Specifically, it props up Support member 6 is made of metal, plastics or rubber material；Or, 6 internal layer of supporting element is metal, 6 outer layer of supporting element is rubber or plastics； In the present embodiment, use internal layer that can more steadily support photovoltaic group for the supporting element 6 that metal, outer layer are rubber or plastics Part, while reducing the stress of the receiving of photovoltaic module 4, reduce the spoilage of photovoltaic module 4.

Optionally, in conjunction with above scheme, as shown in Figures 2 to 5, in the present embodiment, axis is additionally provided in assembly line main body 1 8 are held, the bearing 8 is preferably ball bearing；Supporting element 6 can be S-shaped, and the supporting element 6 is set in nested fashion In assembly line main body 1, ball bearing 8 is set between supporting element and assembly line main body, and is in rolling contact with supporting element 6, due to The setting of ball bearing moves freely supporting element 6 in assembly line main body 1, when supporting element 6 is moved to assembly line master When the end of body 1, the back side that can go to assembly line main body 1 is continued to move to, it can be gone back to by bearing 8 by assembly line master again The front of body 1, to accept new component, the setting of the structure considerably increases the movement speed and movement fluency of supporting element 6, The linkage of operating is improved, to substantially increase work task efficiency.

Optionally, in conjunction with above scheme, as shown in Figures 2 to 5, in the present embodiment, supporting element 6 includes multiple；It is multiple Supporting element 6 is arranged at intervals at at least side of 1 first side of assembly line main body and second side, is arranged multiple supporting elements 6, and by its into One step is fixed to one or both sides parallel with transmission direction on the work top of assembly line main body 1, and shape structure in a row, makes Component can tiltedly be placed on assembly line and not glide, while the conveyer belt and supporting element of component and lower section may be implemented to move jointly It is dynamic, so according to production needs, by the inclined direction of the work top of the telescopic adjustment assembly line main body 1 of support rod 7 and incline When rake angle, no matter 1 work top of assembly line main body is tilted to which direction, due on the work top of assembly line main body 1 Multiple supporting elements 6 are provided with along the two sides of transmission direction, the stability of photovoltaic module 4 can be greatly improved, to avoid grasping The landing of photovoltaic module during work.

Pipelining equipment provided by the utility model, by using the scheme of inclination assembly line, while under assembly line End forms L-type support, the weight to support components support；After assembly line inclination, the distance of operator to component central location can To be calculated as follows:

D '=W*cos (θ)/2；Wherein W is element width, and θ is assembly line inclination angle, the i.e. angle of assembly line and horizontal plane；

Element width herein refers to rectangle component perpendicular to the side length of assembly line transmission direction；If the long side of component is flat Row is in assembly line transmission direction, then W is equal to component bond length；If component short side is parallel to assembly line transmission direction, W etc. In component long side length；Due to cos (θ)≤1, D '≤D, such as W=100 centimetres, when θ=60 °, D '=D/2=25 lis Rice；It can be seen that using distance of the operator to component central junction box installation site after Novel hydroelectric line, is reduced.

On the other hand, the height on component central distance ground may be calculated as:

H=B+W*sin (θ)/2；Wherein B is height of the component bottom apart from ground；Such as B=100 centimetres, W=100 lis Rice, it is H=143 centimetres, close with upper half of human body height when θ=60 °.

The above analysis, it can be seen that the assembly line effectively reduces operator to the distance of terminal box installation point, And the height of the installation point is improved, more meet ergonomics than existing scheme, to protect the health of employee, drops simultaneously Low fraction defective, improves production capacity.

Using above technical scheme, which effectively reduces operator to the distance of terminal box installation point, And the height of the installation point is improved, more meet ergonomics, to protect the health of employee, while reducing bad Rate improves production capacity.

The above, the only preferred embodiment of the utility model, not do limit in any form to the utility model System.Anyone skilled in the art, in the case where not departing from technical solutions of the utility model ambit, all using above-mentioned The technology contents make many possible changes and modifications to technical solutions of the utility model, or be revised as equivalent variations etc. Imitate embodiment.Therefore, all contents without departing from technical solutions of the utility model, the technology according to the utility model is to the above reality Any change modification, equivalent variations and modification that example is made are applied, the protection scope of the technical program is belonged to.

Claims (8)

1. a kind of photovoltaic module pipelining equipment, which is characterized in that including assembly line main body, transmission belt and column；The biography Dynamic band is set in the assembly line main body；The assembly line main body is set on the column by support rod；The support Bar and the assembly line main body are hinged, and the support rod is telescopically arranged on the column, for adjusting the flowing water The gradient of the work top of line main body along the horizontal plane.

2. photovoltaic module pipelining equipment according to claim 1, which is characterized in that further include having supporting element；The stream Waterline main body have the first opposite side and second side, the supporting element be installed in the assembly line main body first side and At least side in described second side, is used to support the photovoltaic module.

3. photovoltaic module pipelining equipment according to claim 2, which is characterized in that described the of the assembly line main body Side and the column are hinged, and described second side of the assembly line main body and the support rod are hinged, the supporting element installing In first side.

4. photovoltaic module pipelining equipment according to claim 2 or 3, which is characterized in that the supporting element includes support Layer and buffer layer, the buffer layer are wrapped in the outside of the supporting layer.

5. photovoltaic module pipelining equipment according to claim 4, which is characterized in that the supporting layer is metal, described Buffer layer is rubber or plastics.

6. photovoltaic module pipelining equipment according to claim 2 or 3, which is characterized in that in the assembly line main body also It is provided with bearing；The bearing is set between the supporting element and the assembly line main body, and is connect with supporting element rolling Touching.

7. photovoltaic module pipelining equipment according to claim 2 or 3, which is characterized in that the supporting element includes more It is a；Multiple supporting elements are arranged at intervals at least one in first side and described second side of the assembly line main body Side.

8. photovoltaic module pipelining equipment according to claim 1, which is characterized in that the workbench of the assembly line main body The gradient of face along the horizontal plane is 29 ° to 69 °.