CN209143039U - A kind of intelligent leather belt machine cylinder with automatic detection of broken function - Google Patents
A kind of intelligent leather belt machine cylinder with automatic detection of broken function Download PDFInfo
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- CN209143039U CN209143039U CN201821970070.XU CN201821970070U CN209143039U CN 209143039 U CN209143039 U CN 209143039U CN 201821970070 U CN201821970070 U CN 201821970070U CN 209143039 U CN209143039 U CN 209143039U
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Abstract
The utility model discloses a kind of intelligent leather belt machine cylinders with automatic detection of broken function, disk is connect including cylinder skin and with what cylinder skin both ends were connect, the cylinder skin with connect disk and be fixedly connected by weld seam, it is all provided in the commissure at roller both ends fluted, the groove is uniformly distributed along the circumferencial direction of the roller, it is equipped with automatic detection device in the groove, the disk that connects includes connecing disk outer cylinder and connecing disk gusset, in the signal processing apparatus for connecing and being fixed on disk gusset and being connected with automatic detection device, hazard detection system associated with signal processing apparatus is externally provided in the roller.The structure design of the utility model is reasonable；Equipped with welding seam breaking automatic detection device, can the fracture to roller weld seam judge in advance, place under repair in time to roller, reduce the negative effect to production, improve production efficiency；Equipped with hazard detection system, warning in advance direct labor hides, and avoids casualties, reduces the security risk in worker's production process.
Description
Technical field
The utility model relates to belt feeder equipment technical field, more particularly, to a kind of with automatic detection of broken function
Intelligent leather belt machine cylinder.
Background technique
In recent years, China's industry and agricultural machinery burn the wind.Many advanced industrial and agricultural production equipment are all introduced into
Into daily Working Life.Wherein, belt feeder is just very important one of equipment.Although the belt feeder in China is in production skill
It makes a lot of progress in art.But there are many problem needs in details to be fully solved in production.Roller is that belt is defeated
Send the important component of machine to play indispensable effect in the conveyer course of work, be machine and transmission belt and
The artis of other component connection.Roller load-bearing capacity and service life are directly related to the height of belt feeder operating efficiency.With
The continuous development of market economy, in the continuous quickening belt feeder hauling operation of rhythm of production, torque, quality to roller
It is put forward new requirements with weight, the roller of high load capacity, high quality, could really meet market and the requirement of user.Roller
Welding procedure be the important procedure for being related to roller total quality, but in actual production, the qualification rate of production can not
Make one satisfied, producer technical staff does not improve technique.
Large-scale belt conveyer roller existing at present, is all made of cast-weld construction, connects the cast steel that disk is whole ZG25~35, cylinder skin
Q345 is rolled with steel plate, is connect and is welded between disk and cylinder skin, the roller to work under alternate stress effect for a long time,
Although its maximum working stress is far below limit stress of the material under dead load, it will appear unexpected fracture accident, and
It is the brittle fracture when not having obviously plastic deformation, that is, fatigue tearing, fracture are easiest to occur in weld.
Existing belt conveyer roller can not judge that roller will be broken in advance, can not warn the imminent danger of worker in time, to production
Strong influence is caused, brings very big hidden danger to the personal safety of direct labor.
Summary of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a kind of with automatic detection of broken function
Intelligent leather belt machine cylinder, the utility model adopts the following technical solutions: a kind of intelligent skin with automatic detection of broken function
Band machine cylinder, what is connect including cylinder skin, with cylinder skin both ends connects disk, the cylinder skin with connect disk and be fixedly connected by weld seam, it is described to connect
Disk includes connecing disk outer cylinder and to connect disk gusset, is all provided in the commissure at the roller both ends fluted, and the groove is flat recess, institute
The direction for stating groove is parallel with axial direction, and the quantity of the groove is several, and the groove is equal along the circumferencial direction of the roller
Cloth is equipped with the automatic detection device of detection weld stress variation, in the groove for detecting the weld seam in roll circumference
Stress variation situation, is equipped with multiple grooves, and more accurate ground detection data available in this way guarantees the accurate of testing result
Property, it is additionally provided in the groove through the wire casing for connecing disk outer cylinder, for the signal wire of fixedly secured automatic detection device, and will
The signal wire export of automatic detection device connects disk outer cylinder, it is described connect to be fixed on disk gusset be connected with automatic detection device
The signal wire of signal processing apparatus, the automatic detection device is connected on signal processing apparatus by wire casing, at signal
Reason device is analyzed and processed the data that automatic detection device detects, is externally provided with and signal processing apparatus phase in the roller
Associated hazard detection system will test when automatic detection device detects the stress variation of commissure beyond range is limited
Signal is transmitted to signal processing apparatus, and then signal processing apparatus passes the signal to hazard detection system and starts danger warning
Device reminds staff to make corresponding processing, guarantees the safety of staff, eliminate safe hidden trouble with this.
Preferably, it is equipped with cover board on the groove, excircle dimension and the cylinder skin after cover board installation and connects disk
Excircle dimension it is consistent, can not only guarantee the beauty of roller in this way, but also can ensure that belt can be safely and steadily run,
And being equipped with cover board can prevent dust dust from falling into groove, and then influence the sensitivity of automatic detection device, to influence
The accuracy of detection effect.
Preferably, the automatic detection device includes sensor and the connector by sensor fixation in welded joints, is passed through
Sensor detects the stress variation situation of commissure, and the connector can select screw or bolt, will be passed by screw
Sensor is fixed in the groove connect on disk and cylinder skin, and connection fastening is reliable, and effect is good, and sensor turns with the rotation of roller
It is dynamic, guarantee that testing result is accurate and reliable.
Preferably, the signal processing apparatus includes signal processing analysis module and signal output module, at signal
Reason analysis module analyzes the stress variation situation that automatic detection device detects, and then whether there is or not disconnected for the weld seam of judgement herein
Situation or risk of breakage are split, then send out the data by signal output module and staff is prompted to make correlation
Processing.
Preferably, the signal output module is wireless signal transmission module, can be saved using wireless signal transmission module
But the trouble of connection signal line enables a device to more smoothly run, and wireless signal transmission module has communication function, adopts
Collect function and remote management capability, communication function supports GPRS and short message dual-channel transmission data, supports that multicenter data are logical
Letter, acquisition function can acquire serial equipment data, such as serial ports instrument, collector, PLC；Remote management capability can be supported
Remote parameter setting, program upgrading, inexpensive, the advantages of construction project period is short, adaptability is good and favorable expandability.
It is further preferred that the hazard detection system includes the LED flash of light of the loudspeaker sounded an alarm and prompt danger
Lamp, in this way in vision and acoustically simultaneously to staff issue remind, avoid because working environment in equipment operation generate compared with
The hearing of big noise effect staff enables staff in the most fast time by the double-reminding of sound and light
It inside reacts, warning direct labor hides, and avoids casualties, reduces the security risk in worker's production process.
Compared with prior art, the utility model has the beneficial effects that 1, it is reasonable in design；2, it is equipped with welding seam breaking certainly
Motion detection device, can the fracture to roller weld seam judge in advance, place under repair in time to roller, reduction production is born
Face is rung, and improves production efficiency；3, it is equipped with hazard detection system, warning in advance direct labor hides, and avoids casualties, reduces
Security risk in worker's production process.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the sectional view of the automatic detection device of the utility model.
Fig. 3 is the expanded view of the automatic detection device of the utility model.
Fig. 4 is the side structure schematic diagram of the automatic detection device of the utility model.
Wherein: 1. connect disk, 2. skins, 3. weld seams, 4. automatic detection devices, 5. signal processing apparatus, 6. danger warnings dress
It sets, 7. grooves, 41. cover boards, 42. connectors, 43. sensors, 44. wire casings, 45. signal wires, 11. connect disk outer cylinder, and 12. connect disk muscle
Plate, 61. loudspeakers, 62. warning lights.
Specific embodiment
The utility model is further described below by non-limiting embodiment and in conjunction with attached drawing:
1-4 gives the first embodiment of the utility model in figure: a kind of intelligence with automatic detection of broken function
Energy belt conveyer roller, what is connect including cylinder skin 2, with 2 both ends of cylinder skin connects disk 1, and the cylinder skin 2 passes through the fixed company of weld seam 3 with disk 1 is connect
It connects, the disk 1 that connects includes connecing disk outer cylinder 11 and connecing disk gusset 12, fluted 7 is all provided at the weld seam 3 at the roller both ends, institute
Stating groove 7 is flat recess, the direction of the groove 7 with it is axial parallel, the quantity of the groove 7 is several, 7 edge of groove
The circumferencial direction of the roller is uniformly distributed, and the automatic detection device 4 of detection weld stress variation is equipped in the groove 7, is used to
The stress variation situation of the weld seam 3 in roll circumference is detected, multiple grooves 7, more accurate detection available in this way are equipped with
Data guarantee the accuracy of testing result, are additionally provided in the groove 7 through the wire casing 44 for connecing disk outer cylinder 11, for fixing
The signal wire 45 of automatic detection device 4 is placed, and the export of the signal wire of automatic detection device 4 45 is connect into disk outer cylinder 11, described
Connect the signal processing apparatus 5 for being fixed on disk gusset 12 and being connected with automatic detection device 4, the letter of the automatic detection device 4
Number line 45 is connected on signal processing apparatus 5 by wire casing 44, is detected by signal processing apparatus 5 to automatic detection device 4
Data be analyzed and processed, be externally provided with hazard detection system 6 associated with signal processing apparatus 5 in the roller, when from
When motion detection device 4 detects the stress variation at weld seam 3 beyond range is limited, it will test signal and be transmitted to signal processing apparatus
5, then signal processing apparatus 5 passes the signal to hazard detection system 6 and starts hazard detection system 6, reminds work with this
Corresponding processing is made as personnel, guarantees the safety of staff, eliminates safe hidden trouble.
Be equipped with cover board 41 on the groove 7, the cover board 41 install after excircle dimension and the cylinder skin 2 and connect disk 1
Excircle dimension it is consistent, can not only guarantee the beauty of roller in this way, but also can ensure that belt can be safely and steadily run,
And being equipped with cover board 41 can prevent dust dust from falling into groove 7, and then influence the sensitivity of automatic detection device 4, thus
Influence the accuracy of detection effect.
The automatic detection device 4 includes sensor 43 and sensor 43 is fixed on the connector 42 on weld seam 3, is passed through
Sensor 43 detects the stress variation situation at weld seam 3, and the connector 42 can select screw or bolt, pass through screw
Sensor 43 is fixed in the groove 7 connect on disk 1 and cylinder skin 2, connection fastening is reliable, and effect is good, and sensor 43 is with roller
Rotation rotates together, and guarantees that testing result is accurate and reliable.
The signal processing apparatus 5 includes signal processing analysis module and signal output module, passes through signal processing analysis
Module analyzes the stress variation situation that automatic detection device 4 detects, and then whether there is or not fracture feelings for the weld seam 3 of judgement herein
Then the data are sent out by signal output module and staff are prompted to make relevant place by condition or risk of breakage
Reason.
The signal output module is wireless signal transmission module, can save connection letter using wireless signal transmission module
The trouble of number line 45, enables a device to more smoothly run, and wireless signal transmission module has the function of communication function, acquisition
And remote management capability, communication function support GPRS and short message dual-channel transmission data, support multicenter data communication, acquisition
Function can acquire serial equipment data, such as serial ports instrument, collector, PLC；Remote management capability can support remote parameter
Setting, program upgrading, inexpensive, the advantages of construction project period is short, adaptability is good and favorable expandability.
The hazard detection system 6 includes the LED warning light 62 of the loudspeaker 61 sounded an alarm and prompt danger, is existed in this way
Vision and acoustically issuing simultaneously to staff is reminded, and is avoided because equipment operation generates biggish noise shadow in working environment
The hearing for ringing staff, enables staff to make within the most fast time instead by the double-reminding of sound and light
It answers, warning direct labor hides, and avoids casualties, reduces the security risk in worker's production process.
1-4 gives second of embodiment of the utility model in figure: a kind of intelligence with automatic detection of broken function
Energy belt conveyer roller, what is connect including cylinder skin 2, with 2 both ends of cylinder skin connects disk 1, and the cylinder skin 2 passes through the fixed company of weld seam 3 with disk 1 is connect
It connects, the disk 1 that connects includes connecing disk outer cylinder 11 and connecing disk gusset 12, fluted 7 is all provided at the weld seam 3 at the roller both ends, institute
Stating groove 7 is flat recess, the direction of the groove 7 with it is axial parallel, the quantity of the groove 7 is several, 7 edge of groove
The circumferencial direction of the roller is uniformly distributed, and the automatic detection device 4 of detection weld stress variation is equipped in the groove 7, is used to
The stress variation situation of the weld seam 3 in roll circumference is detected, multiple grooves 7, more accurate detection available in this way are equipped with
Data guarantee the accuracy of testing result, are additionally provided in the groove 7 through the wire casing 44 for connecing disk outer cylinder 11, for fixing
The signal wire 45 of automatic detection device 4 is placed, and the export of the signal wire of automatic detection device 4 45 is connect into disk outer cylinder 11, described
Connect the signal processing apparatus 5 for being fixed on disk gusset 12 and being connected with automatic detection device 4, the letter of the automatic detection device 4
Number line 45 is connected on signal processing apparatus 5 by wire casing 44, is detected by signal processing apparatus 5 to automatic detection device 4
Data be analyzed and processed, be externally provided with hazard detection system 6 associated with signal processing apparatus 5 in the roller, when from
When motion detection device 4 detects the stress variation at weld seam 3 beyond range is limited, it will test signal and be transmitted to signal processing apparatus
5, then signal processing apparatus 5 passes the signal to hazard detection system 6 and starts hazard detection system 6, reminds work with this
Corresponding processing is made as personnel, guarantees the safety of staff, eliminates safe hidden trouble.
Be equipped with cover board 41 on the groove 7, the cover board 41 install after excircle dimension and the cylinder skin 2 and connect disk 1
Excircle dimension it is consistent, can not only guarantee the beauty of roller in this way, but also can ensure that belt can be safely and steadily run,
And being equipped with cover board 41 can prevent dust dust from falling into groove 7, and then influence the sensitivity of automatic detection device 4, thus
Influence the accuracy of detection effect.
The automatic detection device 4 includes sensor 43 and sensor 43 is fixed on the connector 42 on weld seam 3, is passed through
Sensor 43 detects the stress variation situation at weld seam 3, and the connector 42 can select screw or bolt, pass through screw
Sensor 43 is fixed in the groove 7 connect on disk 1 and cylinder skin 2, connection fastening is reliable, and effect is good, and sensor 43 is with roller
Rotation rotates together, and guarantees that testing result is accurate and reliable.
Operation instruction:
The stress variation experienced is transmitted to signal processing apparatus 5, signal by electric signal by the sensor 43 on weld seam 3
The chip in signal analysis and processing module in processing unit 5 is analyzed and processed electric signal, wireless to pass according to processing result
Defeated module by the electric signal transmission after signal analysis and processing resume module to receive terminal in, if signal analysis and processing device pair
Find that stress variation exceeds setting value when Electric signal processing, signal analysis and processing device controls hazard detection system 6 and starts to work
It sounds an alarm, and sends the result to reception terminal, handled by professional.
The installation instructions of sensor:
Sensor is mounted at the weld seam 3 for connecing disk 1 and cylinder skin 2, and a groove 7 is milled at the weld seam 3 for connecing disk 1 and cylinder skin 2,
Then sensor 43 is fixed to screw 3 middle position of weld seam for connecing disk 1 and cylinder skin 2, such as Fig. 3, the signal of sensor 43
Line 45 wears out connection signal processing unit 5 by wire casing 44 from connecing disk outer cylinder 11.After sensor 43 is fixed by screw,
In 7 upper cover upper cover plate 41 of groove, it is welded to and is connect on disk 1 and cylinder skin 2 with electric weld handle cover board 41.
Above-described embodiment elaborates the utility model.Certainly, above description is not the limit to the utility model
System, the utility model are also not limited to above-mentioned example, and related technical personnel are made in the essential scope of the utility model
Variation, remodeling, addition are reduced, replacement, also belong to the protection scope of the utility model.
Claims (6)
1. a kind of intelligent leather belt machine cylinder with automatic detection of broken function connects disk including cylinder skin, with what cylinder skin both ends were connect,
The cylinder skin with connect disk and be fixedly connected by weld seam, it is characterised in that: the disk that connects includes connecing disk outer cylinder and connecing disk gusset, in institute
The commissure for stating roller both ends is all provided with fluted, and the quantity of the groove is several, circumference of the groove along the roller
Direction is uniformly distributed, is equipped with the automatic detection device of detection weld stress variation in the groove, is additionally provided with passes through in the groove
The wire casing for connecing disk outer cylinder is worn, in the signal processing apparatus for connecing and being fixed on disk gusset and being connected with automatic detection device, institute
The signal wire for stating automatic detection device is connected on signal processing apparatus by wire casing, is externally provided with and signal processing in the roller
The associated hazard detection system of device.
2. the intelligent leather belt machine cylinder according to claim 1 with automatic detection of broken function, it is characterised in that: in institute
Groove is stated equipped with cover board, the excircle dimension after the cover board installation and the cylinder skin and to connect the excircle dimension of disk consistent.
3. the intelligent leather belt machine cylinder according to claim 1 or 2 with automatic detection of broken function, it is characterised in that:
The automatic detection device includes sensor and the connector by sensor fixation in welded joints.
4. the intelligent leather belt machine cylinder according to claim 1 with automatic detection of broken function, it is characterised in that: described
Signal processing apparatus includes signal processing analysis module and signal output module.
5. a kind of intelligent leather belt machine cylinder with automatic detection of broken function according to claim 4, it is characterised in that:
The signal output module is wireless signal transmission module.
6. a kind of intelligent leather belt machine cylinder with automatic detection of broken function according to claim 1 or 2, feature exist
In: the hazard detection system includes the LED flash of the loudspeaker sounded an alarm and prompt danger.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821970070.XU CN209143039U (en) | 2018-11-28 | 2018-11-28 | A kind of intelligent leather belt machine cylinder with automatic detection of broken function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821970070.XU CN209143039U (en) | 2018-11-28 | 2018-11-28 | A kind of intelligent leather belt machine cylinder with automatic detection of broken function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209143039U true CN209143039U (en) | 2019-07-23 |
Family
ID=67287952
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821970070.XU Active CN209143039U (en) | 2018-11-28 | 2018-11-28 | A kind of intelligent leather belt machine cylinder with automatic detection of broken function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209143039U (en) |
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2018
- 2018-11-28 CN CN201821970070.XU patent/CN209143039U/en active Active
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