A kind of angle grinder all-round property testing machine
Technical field
The utility model belongs to electric tool testing field, in particular to a kind of angle grinder all-round property testing machine.
Background technique
In current electric tool integration test, the especially comprehensive inspection such as backlash, revolving speed, screw installation of angle grinder
It surveys, is that the station controlled by multiple workers goes to complete, and traditional production line is all using pure hand to the measurement of backlash and revolving speed
Work detection greatly increases checking precision to the dependency degree of measurement worker's practical skill.
Summary of the invention
For the above-mentioned problems in the prior art, the utility model provides a kind of angle grinder all-round property testing
Machine, realize be placed into after complete machine aging special fixture disposably complete backlash, revolving speed, high-voltage combination performance test work,
And the measured practical truthful data of data fit, repeatability is unified, each overproof sound-light alarm of Testing index, biggish to promote whole line
Operating efficiency, reduce the operation intensity of employee, ensure that the leakproof of product testing.
The purpose of this utility model can be realized by the following technical scheme: a kind of angle grinder all-round property testing machine,
Including horizontally disposed first test bottom plate, the second test bottom plate is fixed on the first test bottom plate;It further include several
Fagging is vertically set on the second test bottom plate, and several support plates have in one end far from the first test bottom plate
There is arc-shaped recess, for accommodating wherein angle grinder;The side of the support front edge of board is equipped with the first inductive pick-up and swashs
Optical inductor, wherein first inductive pick-up is for detecting whether angle grinder is installed to designated position, it is described laser induced
Device is used to detect the revolving speed of angle grinder;The front horizontal of the support plate is equipped with magnetic chuck, and the magnetic chuck is mounted on can
On the permanent magnet rocking bar of horizontal hunting, one end of the permanent magnet rocking bar is equipped with permanent magnet, the two sides of the rocking bar with it is described
Permanent magnet cylinder interconnecting piece there are two being set on the position of permanent magnet face;The front of the magnetic chuck is sensed equipped with laser displacement
Device, for detecting rocking bar range data variable quantity.
In a kind of above-mentioned angle grinder in all-round property testing machine, the middle part of the magnetic chuck has centre bore, angle
When grinding machine is placed in support plate, output shaft is put into the centre bore of the magnetic chuck.
In a kind of above-mentioned angle grinder in all-round property testing machine, first inductive pick-up is detecting angle grinder
When being not attached to designated position, the all-round property testing chance issues alarm signal.
In a kind of above-mentioned angle grinder in all-round property testing machine, further includes pressure head, test bottom perpendicular to described first
Plate setting is controlled to move up and down by pressure head cylinder and unclamps or press in the angle grinder being installed in the support plate.
It is hung down mutually in a kind of above-mentioned angle grinder in all-round property testing machine, the rear end of the support plate is fixedly connected with
The first fixed plate and the second fixed plate being directly arranged, second fixed plate parallel with the permanent magnet rocking bar are equipped with the first touching
Needle and the second inductive pick-up, the first touching needle detect whether neglected loading spiral shell for detecting angle grinder high-voltage combination performance
Nail, second inductive pick-up for detect angle grinder whether be installed in place and whether neglected loading screw.
In a kind of above-mentioned angle grinder in all-round property testing machine, further including traceability code cylinder part, the traceability code
The side of angle grinder described in cylinder part face, it is to be tested it is qualified after, the traceability code cylinder part is towards close to angle grinder
Direction movement in the angle grinder until get the qualified appearance traceability code of production.
In a kind of above-mentioned angle grinder in all-round property testing machine, touched at the arc-shaped recess of the support plate equipped with second
Needle is touched, for detecting angle grinder high-voltage combination performance.
A kind of angle grinder all-round property testing machine provided by the utility model, has the advantages that
1. realizing angle grinder canine tooth and umbrella tooth back lash by permanent magnet principle of same-sex repulsion and laser range sensor
Detection, settable product gear engage any stop position secondary detection, verify detection data uniformity;
2. disposably complete angle grinder backlash, revolving speed, high-voltage combination performance test work, optimize traditional producing line station,
Operation labor intensity is reduced, effectively tested machine comprehensive performance detects fool proof leakproof, realizes class by adjusting with removable parts jig
It quickly remodels like product modular, traditional three station perfection of producing line merges, and saves two stations, measures display data and product is practical
Data are consistent;
3. PLC is controlled, both hands clean boot, safe grating protection, emergency stop button, testing product placement is needed to misplace,
The bad equal sound of detection data, light alarm;
4. traceable symbol is stamped in the fixed position of all detection qualified products automatically.
Detailed description of the invention
The utility model will be further described below with reference to the accompanying drawings.
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the top view that angle grinder is installed in place in the utility model.
Fig. 3 is the perspective view that angle grinder is installed in place in the utility model.
In figure, 1. first test bottom plates;2. the second test bottom plate;3. the first support plate;4. the second support plate;5. third branch
Fagging;6. backing plate;7. third fixed plate;8. the first fixed plate;9. the second fixed plate;10. angle grinder;13. switch;25. laser
Inductor;28. the second touching needle;29. laser displacement sensor;30. magnetic chuck;31 permanent magnet rocking bars;33 permanent magnets;38.
Permanent magnet cylinder connecting component;39. pressure head;40. the first touching needle;44. traceability code cylinder part;46. the first induction sensing
Device;47. the second inductive pick-up.
Specific embodiment
One specific embodiment of the utility model, as shown in Figure 1-3, include starting switch 13, for controlling angle mill
The work of machine all-round property testing machine.It further include horizontally disposed first test bottom plate 1 and the second test bottom plate 2, wherein the
Two test bottom plates 2 are horizontally fixed on the first test bottom plate 1.Second test bottom plate 2 is equipped with several support plates, several
Fagging has arc-shaped recess in one end far from the first test bottom plate 1, for accommodating wherein angle grinder.The present embodiment is preferably adopted
With three support plates: the first support plate 3, the second support plate 4 and third support plate 5.
Position where first support plate 3 is the rear portion of several support plates, is fixedly connected with the first of orthogonal setting
Fixed plate 8 and the second fixed plate 9 are fixed with the first touching on the direction vertical with the second fixed plate 9 and the first support plate 3
Needle 40 and the second inductive pick-up 47 are touched, wherein the first touching needle 40 is for detecting the angle grinder high-voltage combination being placed in support plate
Performance simultaneously detects whether neglected loading screw, while the second inductive pick-up 47 is for detecting whether angle grinder is installed in place and whether leaks
Cartridge screw.
Second support plate 4 is set at the arc-shaped recess of third support plate 5 between the first support plate 3 and third support plate 5
There is the second touching needle 28, for detecting angle grinder high-voltage combination performance, third supports the side of front edge of board to be equipped with the first induction
Sensor 46 and laser inductor 25.First inductive pick-up 46 for detect angle grinder whether correct placement to check bit be
No no marking screw inductive pick-up, when detecting that angle grinder is not attached to designated position, all-round property testing chance is issued
Alarm signal.Laser inductor 25 is used to detect the revolving speed of angle grinder, and will test data record and get off.
The front horizontal of third support plate 5 is equipped with magnetic chuck 30, and the middle part of the magnetic chuck has centre bore, when angle is ground
When machine 10 is placed in support plate, the output shaft for changing angle grinder 10 is put into the centre bore of magnetic chuck 30.Before third support plate 5
Fang Shuiping is equipped with permanent magnet rocking bar 31, which is mounted on the permanent magnet rocking bar 31, and the permanent magnet rocking bar 31
It can be swung around the axial direction of the centre bore of magnetic chuck 30.
One end of permanent magnet rocking bar 31 is equipped with permanent magnet 33, sets on the two sides of rocking bar and the position of 33 face of permanent magnet
There are two permanent magnet cylinder connecting component 38, which also is provided with permanent magnet against the end of permanent magnetism.It should
Angle grinder all-round property testing machine further includes the laser displacement sensor 29 that 30 front of magnetic chuck is arranged in, the laser displacement
Sensor 29 sends data measured to the angle grinder all-round property testing for detecting rocking bar range data variable quantity
Machine.
The angle grinder all-round property testing machine further includes pressure head 39, changes pressure head 39 and is arranged perpendicular to the first test bottom plate 1,
It is controlled to move up and down by pressure head cylinder and unclamps or press in the angle grinder 10 being installed in several support plates.It further include traceability code gas
Cylinder component 44, the side of the 44 face angle grinder 10 of traceability code cylinder part, it is to be tested it is qualified after, traceability code cylinder part 44 to
Close to the movement of the direction of angle grinder until getting the qualified appearance traceability code of production in the angle grinder.
Entire workflow are as follows: need detection angle grinder first to install inner-outer pressing plate on output shaft and tighten after aging, export
Axial plane is put into all-round property testing machine testing seat in the plane downward, and tested machine output shaft alignment is put into magnetic chuck centre bore, guarantees quilt
Survey machine is in place, can sound by the first inductive pick-up after the starting of all-round property testing machine both hands if being improperly situated
Light alarm.Magnetic chuck is attracted tested angle grinder outer plate, is then inserted into all-round property testing that need to detect angle grinder power supply line
The power outlet of power supply pressure stabilizing instrument output is passed through on machine, both hands start all-round property testing machine start button, and pressure head passes through pressure
Head cylinder moves downward.
It is fixed tested machine, magnetic chuck is resetted by cylinder movement is attracted tested machine outer plate by being fixed together
Permanent magnet rocking bar transfer out tested machine canine tooth and umbrella tooth engagement actual gap, pass through permanent magnet cylinder connecting component appropriate force
The movement of permanent magnet rocking bar is pushed, laser displacement sensor detects that range data variable quantity is transferred to all-round property testing machine PLC
Reaction to touch screen is shown, is tested the detection of machine backlash and is completed.PLC is preprogramed automatic control and enters tested machine Rotating speed measring, opens
It closes and opens, after tested machine operates several seconds stabilizations of speed, laser inductor reacts the stabilization data detected to touch by PLC
Screen display is tested machine Rotating speed measring and completes.PLC is preprogramed automatic control and enters tested machine high-voltage combination performance detection, switch
It unlocks and relocks tested machine and start switch, disconnected at this time by the electricity outlet power of power supply pressure stabilizing instrument, another way is by comprehensive
It closes the high voltage power supply that performance test machine High-pressure measurement Instrument issues and is transferred to tested head shell and fastening screw position by 28/40,
Screw neglected loading can detect whether by the first touching needle and the second inductive pick-up simultaneously, and number is measured by High-pressure measurement Instrument handle
According to conversion display to all-round property testing machine touch screen, last comprehensive performance surveys machine PLC can be this subnormal detection comprehensive judgement
It shows to touch screen.So far, primary normal angle grinder backlash, revolving speed, high-voltage combination performance are completed, and need detection qualified all
By rear, the qualified factory traceability code of production is beaten in the work of traceability code cylinder part.The machine can enter system setting quilt by touch screen
Survey machine is secondary or detects backlash manually by permanent magnet rocking bar, verifies between tested machine canine tooth and the engagement of any contact position of umbrella tooth
Gap.
The utility model provides a kind of angle grinder all-round property testing machine, is placed into special folder after realizing complete machine aging
Tool is disposable complete backlash, revolving speed, high-voltage combination performance test work, and the practical truthful data of measured data fit, weight
Renaturation is unified, each overproof sound-light alarm of Testing index, the biggish operating efficiency for promoting whole line, and the operation for reducing employee is strong
Degree, ensure that the leakproof of product testing.
To the disclosed embodiments, it is not restricted to embodiment illustrated herein specifically.For made by the utility model
Any modification, equivalent substitution, improvement and etc. all should belong to the protection range of the utility model.