CN209129583U - A convenient deep hole pipe wall cleaning and ballast removal device - Google Patents
A convenient deep hole pipe wall cleaning and ballast removal device Download PDFInfo
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Abstract
本实用新型提供了一种便捷式深孔管壁清洗及沉碴清除装置,包括用于向孔内输送清洗用水同时抽排孔内污水泥浆的给排水系统,用于搭载整体设备部件实现机动移动的行走系统,用于提供设备电源及孔内清除工作所需驱动力的动力系统和用于清洁孔壁及切割破碎管壁附着物和孔内沉淀物的清除系统;所述给排水系统设置在行走系统上,所述动力系统一端与给排水系统相连,另一端与清除系统相连。本实用新型通过各个系统协同工作,不仅可以清洗管壁附着物及孔内堵塞物,也可以清孔孔底沉碴和杂物,同时具备深孔清洗与疏通的能力,清理效果好,清理效率高;同时,机械化程度高,清洗部件使用方法灵活,维修更换方便,具有较长的使用寿命。
The utility model provides a convenient deep-hole pipe wall cleaning and ballast removal device, comprising a water supply and drainage system for conveying cleaning water into the hole and simultaneously draining the sewage mud in the hole, which is used for carrying integral equipment components to realize motorized movement The walking system is used to provide the power supply of the equipment and the driving force required for the cleaning work in the hole, and the cleaning system for cleaning the hole wall and cutting and breaking the pipe wall attachments and the sediment in the hole; the water supply and drainage system is set in the On the walking system, one end of the power system is connected to the water supply and drainage system, and the other end is connected to the removal system. Through the coordinated work of various systems, the utility model can not only clean the attachments on the pipe wall and the blockages in the holes, but also clear the slag and debris at the bottom of the holes. At the same time, it has a high degree of mechanization, flexible use of cleaning parts, convenient maintenance and replacement, and long service life.
Description
技术领域technical field
本实用新型涉及建筑工程技术领域,特别地,涉及一种便捷式深孔管壁清洗及沉碴清除装置。The utility model relates to the technical field of construction engineering, in particular to a convenient deep hole pipe wall cleaning and ballast removal device.
背景技术Background technique
在土木工程中,为了将工程部件打入地层深部,常有打设深孔的需要,根据功能作用的不同,孔径由小到大,常见有水位管孔、测斜管孔及各类桩基钢管。钻孔成型后,为防止孔内杂物影响后续工作,需要对管壁及孔底的杂物进行处理。如对于桩孔而言,其成孔孔径较大,清孔工作的重点在于清除钢管管壁泥皮与孔底的沉碴、虚土,避免桩身质量及承载力不达标;对于测斜管孔、水位管孔而言,其本身孔径较小,在复杂的施工环境下易受外物侵入,造成孔壁异物粘结或堵塞对监测工作造成不利影响。现阶段对于桩孔的清孔工作,在工程实践中多采用冲灌法,即依靠人力将橡胶水管插入测斜管底部使用水流进行冲灌,利用水流的冲刷效果清洗管内壁并通过浮力作用带出孔内杂物。可见既有的清孔方法存在以下明显的缺陷:(1)清孔的重点集中于孔底沉碴或杂物,忽视了对管壁附着物的有效清洁,清孔效果难以保证;(2)对于孔径较小的深孔,在复杂的施工环境下存在异物不慎侵入造成孔内堵塞的问题未给予考虑。In civil engineering, in order to drive engineering components into the deep part of the stratum, it is often necessary to drill deep holes. According to different functions, the diameter of the hole is from small to large. Commonly there are water level pipe holes, inclinometer pipe holes and various types of pile foundations. Steel Pipe. After the drilling is formed, in order to prevent the debris in the hole from affecting the subsequent work, it is necessary to deal with the debris on the pipe wall and the bottom of the hole. For example, for the pile hole, the hole diameter is relatively large. The focus of hole cleaning is to remove the mud on the steel pipe wall and the subsidence and virtual soil at the bottom of the hole, so as to avoid the pile body quality and bearing capacity not meeting the standard; for the inclinometer pipe In terms of holes and water level pipe holes, their own diameters are small, and they are easily invaded by foreign objects in a complex construction environment, causing foreign objects to stick or block the hole wall and adversely affect the monitoring work. At this stage, for the cleaning of the pile holes, the flushing method is mostly used in engineering practice, that is, the rubber water pipe is inserted into the bottom of the inclinometer pipe by manpower for flushing and irrigation, and the flushing effect of the water flow is used to clean the inner wall of the pipe and pass the buoyancy action belt. Outlet debris. It can be seen that the existing hole cleaning methods have the following obvious defects: (1) The focus of hole cleaning is on the ballast or debris at the bottom of the hole, ignoring the effective cleaning of the pipe wall attachments, and the hole cleaning effect is difficult to guarantee; (2) For deep holes with small pore diameters, the problem of inadvertent intrusion of foreign objects in the complex construction environment and the problem of blockage in the holes is not considered.
因此,针对现有深孔清孔技术的缺陷与难点,设计研发一种机械化程度高、高效的新型深孔管壁清洗及沉碴清除装置成为本领域技术人员急需解决的技术问题。Therefore, in view of the defects and difficulties of the existing deep hole cleaning technology, designing and developing a new type of deep hole pipe wall cleaning and ballast removal device with high degree of mechanization and high efficiency has become a technical problem that those skilled in the art need to solve urgently.
实用新型内容Utility model content
本实用新型目的在于提供一种便捷式深孔管壁清洗及沉碴清除装置,以解决背景技术中提出的问题。The purpose of the utility model is to provide a convenient deep hole pipe wall cleaning and ballast removal device to solve the problems raised in the background art.
为实现上述目的,本实用新型提供了一种便捷式深孔管壁清洗及沉碴清除装置,包括用于向孔内输送清洗用水同时抽排孔内污水泥浆的给排水系统、用于搭载整体设备部件实现机动移动的行走系统、用于提供设备电源及孔内清除工作所需驱动力的动力系统和用于清洁孔壁及切割破碎管壁附着物和孔内沉淀物的清除系统;In order to achieve the above purpose, the present utility model provides a convenient deep hole pipe wall cleaning and ballast removal device, including a water supply and drainage system for conveying cleaning water into the hole and simultaneously draining the sewage sludge in the hole, and a water supply and drainage system for carrying the whole system. The walking system for motorized movement of the equipment components, the power system for providing the power supply of the equipment and the driving force required for the cleaning work in the hole, and the cleaning system for cleaning the hole wall and cutting and breaking the attachments on the pipe wall and the sediment in the hole;
所述给排水系统设置在行走系统上,所述给排水系统包括蓄水箱、增压水泵、泥水收集箱、抽泥泵、管线卷盘、管线,所述管线包括管线Ⅰ组和管线Ⅱ组,所述蓄水箱和泥水收集箱并排设置,管线Ⅰ组和管线Ⅱ组均缠绕在管线卷盘上,管线Ⅰ组的第一端与所述蓄水箱连通且其上设有增压水泵,管线Ⅱ组的第一端与所述泥水收集箱连通且其上设有抽泥泵;The water supply and drainage system is arranged on the walking system, and the water supply and drainage system includes a water storage tank, a booster pump, a mud water collection tank, a mud pump, a pipeline reel, and a pipeline, and the pipeline includes a pipeline group I and a pipeline group II. , the water storage tank and the muddy water collection tank are arranged side by side, the pipeline I group and the pipeline II group are both wound on the pipeline reel, the first end of the pipeline I group is connected with the water storage tank and a booster pump is installed on it , the first end of the pipeline group II is communicated with the mud water collection tank and is provided with a mud pump;
所述动力系统由微型电机箱和电源组成,所述微型电机箱包括箱体、孔壁滑动轮、微型电机、内部管线、喷水口及抽水口;所述孔壁滑动轮安装于所述箱体上;所述喷水口和抽水口位于箱体底部相对设置,所述喷水口与管线Ⅰ组的第二端连通,抽水口与管线Ⅱ组的第二端连通;微型电机和内部管线位于箱体内;The power system is composed of a micro-motor box and a power supply. The micro-motor box includes a box body, a hole wall sliding wheel, a micro motor, an internal pipeline, a water spout and a water pumping port; the hole wall sliding wheel is installed on the box on the body; the water spout and the water pump are oppositely arranged at the bottom of the box, the water spout is connected to the second end of the pipeline group I, and the water pump is connected to the second end of the pipeline group II; the micro motor and the internal pipeline located in the box;
所述清除系统包括圆筒毛刷和旋转刀头,所述旋转刀头和圆筒毛刷均与所述微型电机可拆卸式连接。The cleaning system includes a cylindrical brush and a rotary cutter head, and both the rotary cutter head and the cylindrical brush are detachably connected to the micro-motor.
进一步的,所述管线卷盘包括给水管线卷盘、钢丝绳卷盘、排泥管线卷盘、转动把手及底部支座,所述给水管线卷盘、钢丝绳卷盘和排泥管线卷盘同轴设置且为一体式结构,所述转动把手设置在管线卷盘端部,底部支座设置在管线卷盘下方且固定在万向手推车上;管线Ⅰ组缠绕在给水管线卷盘上,管线Ⅱ组缠绕在排泥管线卷盘上,所述钢丝绳卷盘上缠绕有钢丝绳用于与微型电机箱连接。Further, the pipeline reel includes a water supply pipeline reel, a wire rope reel, a sludge discharge pipeline reel, a rotating handle and a bottom support, and the water supply pipeline reel, the wire rope reel and the sludge discharge pipeline reel are coaxially arranged. And it has an integrated structure, the rotating handle is arranged at the end of the pipeline reel, the bottom support is arranged under the pipeline reel and fixed on the universal trolley; the pipeline group I is wound on the water supply pipeline reel, and the pipeline group II is wound On the reel of the sludge discharge line, the wire rope reel is wound with a wire rope for connection with the micro-motor box.
进一步的,所述给水管线卷盘转轴外侧面设有入水口,转轴旋转侧面设有出水口,转轴内部设有水流通道;高压水源流经的路径为入水口→水流通道→出水口。Further, a water inlet is provided on the outer side of the rotating shaft of the water supply line reel, a water outlet is provided on the rotating side of the rotating shaft, and a water flow channel is arranged inside the rotating shaft; the path through which the high-pressure water source flows is water inlet → water flow channel → water outlet.
进一步的,所述排泥管线卷盘转轴外侧面设有出泥口,转轴旋转侧面设有泥水入口,转轴内部设有泥水通道;污水泥浆流经的路径为泥水入口→泥水通道→出泥口。Further, a mud outlet is provided on the outer side of the rotary shaft of the mud discharge pipeline, a mud water inlet is provided on the rotating side of the rotary shaft, and a mud water channel is provided inside the rotary shaft; the path through which the sewage mud flows is mud water inlet → mud water channel → mud outlet. .
进一步的,所述行走系统包括万向手推车和设备收纳架,所述设备收纳架为凹字形钢板架,底部焊接于所述万向手推车前部;所述万向手推车底部设有万向轮,尾部设有手推扶手。Further, the walking system includes a universal trolley and an equipment storage rack, the equipment storage rack is a concave-shaped steel plate frame, and the bottom is welded to the front of the universal trolley; the bottom of the universal trolley is provided with universal wheels, There is a push armrest at the rear.
进一步的,所述微型电机箱的箱体采用不锈钢材质,整体呈圆柱型。Further, the box body of the micro motor box is made of stainless steel, and the overall shape is cylindrical.
进一步的,所述圆筒毛刷与所述旋转刀头同轴设置且通过连接轴与微型电机连接,所述圆筒毛刷与所述旋转刀头均与所述连接轴通过螺纹连接,且旋转刀头位于所述圆筒毛刷的正下方。Further, the cylindrical brush and the rotary cutter head are coaxially arranged and connected to the micro-motor through a connecting shaft, and both the cylindrical brush and the rotary cutter head are connected with the connecting shaft through threads, and The rotary cutter head is located just below the cylindrical brush.
进一步的,所述圆筒毛刷轴棍呈圆柱状,顶部和底部设置有螺纹接头和螺纹套筒,刷毛紧贴孔壁内径。Further, the cylindrical brush shaft is cylindrical, the top and bottom are provided with threaded joints and threaded sleeves, and the bristles are close to the inner diameter of the hole wall.
进一步的,所述旋转刀头顶部设置螺纹接头,侧面与底部设置刀片。Further, a threaded joint is arranged on the top of the rotary cutter head, and a blade is arranged on the side and the bottom.
进一步的,所述旋转刀头侧面设置沿圆周均匀布置的若干个叶片式刀片,底部设置若干个倒三菱锥式刀头。Further, several blade-type blades evenly arranged along the circumference are arranged on the side of the rotary cutter head, and several inverted Mitsubishi-taper-type cutter heads are arranged at the bottom.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
1、本实用新型提供的一种便捷式深孔管壁清洗及沉碴清除装置,通过给排水系统向孔内输送清洗用水同时抽排孔内污水泥浆,通过行走系统搭载整体设备部件实现机动移动;通过动力系统提供设备电源及孔内清除工作所需驱动力;通过清除系统清洁孔壁及切割破碎管壁附着物和孔内沉淀物。该清除装置通过各个系统协同工作,不仅可以清洗管壁附着物及孔内堵塞物,也可以清孔孔底沉碴和杂物,同时具备深孔清洗与疏通的能力,清理效果好,清理效率高。1. The utility model provides a convenient deep-hole pipe wall cleaning and sediment removal device, which transports cleaning water into the hole through the water supply and drainage system and simultaneously drains the sewage mud in the hole, and carries the overall equipment components through the walking system to realize motorized movement. ;Provide the power supply of the equipment and the driving force required for the cleaning in the hole through the power system; clean the hole wall and cut and break the pipe wall attachment and the sediment in the hole through the cleaning system. The cleaning device works collaboratively with various systems, not only to clean the pipe wall attachments and hole blockages, but also to clear the hole bottom ballast and debris, and at the same time, it has the ability to clean and dredge deep holes, with good cleaning effect and cleaning efficiency. high.
2、本实用新型提供的一种便捷式深孔管壁清洗及沉碴清除装置,管线卷盘中给水管线卷盘、钢丝绳卷盘和排泥管线卷盘同轴设置且为一体式结构(优选同轴同尺寸),只需操作转动把手即可实现上述各管线收放的同步,机械化程度高,省时省力,仅需一名操作人员即可完成工作,大大减少了劳动力投入。2. A convenient deep-hole pipe wall cleaning and ballast removal device provided by the utility model, the water supply line reel, the wire rope reel and the sludge discharge line reel in the pipeline reel are coaxially arranged and have an integrated structure (preferably; Coaxial with the same size), only need to operate and turn the handle to realize the synchronization of the above-mentioned pipelines, high degree of mechanization, saving time and effort, only one operator can complete the work, greatly reducing labor input.
3、本实用新型提供的一种便捷式深孔管壁清洗及沉碴清除装置,微型电机箱箱体整体呈圆柱型,外侧四周设有孔壁滑动轮,可使箱体在孔壁内具有垂直滑动能力,同时避免清除系统中旋转刀头在工作过程中发生倾斜而割伤管壁。3. The utility model provides a convenient deep hole pipe wall cleaning and ballast removal device. The miniature motor box body is cylindrical as a whole, and the outer side is provided with a hole wall sliding wheel, so that the box body has a hole wall in the hole wall. Vertical sliding ability, while avoiding the tilting of the rotating cutter head in the cleaning system and cutting the pipe wall during the working process.
4、本实用新型提供的一种便捷式深孔管壁清洗及沉碴清除装置,清除系统中圆筒毛刷的轴棍呈圆柱状,刷毛紧贴孔壁内径,在驱动力下对深孔内壁进行360°洗刷清洁;旋转刀头侧面设置沿圆周均匀布置的多个叶片式刀片,可以切割管壁附着物,底部设置若干倒三菱锥式刀头,可以破碎管内堵塞物或孔底杂物。这种设计不仅可以孔壁杂物、孔内堵塞物及孔底杂物彻底清理干净,清理效果好,同时大大提高了清理效率。4. The utility model provides a convenient deep hole pipe wall cleaning and ballast removal device. The shaft rod of the cylindrical brush in the cleaning system is cylindrical, and the bristles are close to the inner diameter of the hole wall. Under the driving force, the deep hole is cleaned. The inner wall is cleaned by 360° scrubbing; the side of the rotary cutter head is equipped with multiple blade-type blades evenly arranged along the circumference, which can cut the attachments on the pipe wall, and the bottom is equipped with several inverted Mitsubishi cone-type cutter heads, which can break the blockage in the pipe or the debris at the bottom of the hole . This design can not only completely clean the debris on the hole wall, the blockage in the hole and the debris at the bottom of the hole, but also has a good cleaning effect and greatly improves the cleaning efficiency.
5、本实用新型提供的一种便捷式深孔管壁清洗及沉碴清除装置,清洗部件使用方法灵活,维修更换方便,可根据实际需要搭配螺纹套筒进行单独或组合使用,当清洗部件在使用过程中损坏无法继续工作时,仅需拧开连接部的螺纹套筒更换新的组件即可,大大提高了本装置的使用寿命长。另外,该装置安装便捷、携带方便,同时操作简单,在施工过程中具有较高的推广和实用价值。5. The utility model provides a convenient deep-hole pipe wall cleaning and ballast removal device. The cleaning parts are flexible in use, easy to maintain and replace, and can be used alone or in combination with a threaded sleeve according to actual needs. When it is damaged during use and cannot continue to work, it is only necessary to unscrew the threaded sleeve of the connecting part to replace the new component, which greatly improves the service life of the device. In addition, the device is convenient to install, carry and operate, and has high popularization and practical value in the construction process.
除了上面所描述的目的、特征和优点之外,本实用新型还有其它的目的、特征和优点。下面将参照图,对本实用新型作进一步详细的说明。In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages. The present utility model will be described in further detail below with reference to the drawings.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide further understanding of the present invention, and the schematic embodiments of the present invention and descriptions thereof are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:
图1是本实用新型工作状态时整体结构示意图;Fig. 1 is the overall structure schematic diagram of the utility model in working state;
图2是本实用新型中给排水系统中管线卷盘结构示意图;Fig. 2 is a schematic diagram of the structure of the pipeline reel in the water supply and drainage system of the present invention;
图3是本实用新型中给排水系统中管线卷盘、管线Ⅰ组和管线Ⅱ组使用时的俯视图;Figure 3 is a top view of the pipeline reel, pipeline I group and pipeline II group in use in the water supply and drainage system of the present utility model;
图4是本实用新型优选实施例的清除系统中圆筒毛刷结构示意图;4 is a schematic structural diagram of a cylindrical brush in a cleaning system according to a preferred embodiment of the present invention;
图5是本实用新型优选实施例的清除系统中旋转刀头结构示意图;5 is a schematic structural diagram of a rotary cutter head in a removal system according to a preferred embodiment of the present invention;
其中,11、蓄水箱;12、增压水泵;13、泥水收集箱;14、抽泥泵;15、管线卷盘; 151、给水管线卷盘;1511、入水口;1512、出水口;1513、水流通道;152、钢丝绳卷盘; 153、排泥管线卷盘;1531、出泥口;1532、泥水入口;1533、泥水通道;154、转动把手; 155、底部支座;16、管线;161、管线Ⅰ组;162、管线Ⅱ组;21、设备收纳架;22、万向手推车;221、万向轮;222、手推扶手;31、微型电机箱;32、电源;311、箱体;312、孔壁滑动轮;313、微型电机,314、内部管线;315、喷水口;316、抽水口;41、圆筒毛刷;42、旋转刀头;43、螺纹套筒。Among them, 11, water storage tank; 12, booster pump; 13, mud water collection tank; 14, mud pump; 15, pipeline reel; 151, water supply pipeline reel; 1511, water inlet; 1512, water outlet; 1513 , water flow channel; 152, wire rope reel; 153, mud pipeline reel; 1531, mud outlet; 1532, mud water inlet; 1533, mud water channel; 154, turning handle; 155, bottom support; 16, pipeline; 161 , pipeline group I; 162, pipeline group II; 21, equipment storage rack; 22, universal trolley; 221, universal wheel; 222, hand push armrest; 31, micro motor box; 32, power supply; 311, box body; 312, sliding wheel on hole wall; 313, micro motor, 314, internal pipeline; 315, water spout; 316, water outlet; 41, cylindrical brush; 42, rotary cutter head; 43, threaded sleeve.
具体实施方式Detailed ways
以下结合附图对本实用新型的实施例进行详细说明,但是本实用新型可以根据权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in a variety of different ways as defined and covered by the claims.
参见图1至图5,一种便捷式深孔管壁清洗及沉碴清除装置,包括用于向孔内输送清洗用水同时抽排孔内污水泥浆的给排水系统、用于搭载整体设备部件实现机动移动的行走系统、用于提供设备电源及孔内清除工作所需驱动力的动力系统和用于清洁孔壁及切割破碎管壁附着物和孔内沉淀物的清除系统;所述给排水系统设置在行走系统上,所述动力系统一端与给排水系统相连,另一端与清除系统相连。Referring to Figures 1 to 5, a convenient deep-hole pipe wall cleaning and ballast removal device, including a water supply and drainage system for conveying cleaning water into the hole and draining the sewage sludge in the hole, for carrying the overall equipment components to achieve Motorized mobile walking system, power system for supplying equipment power and driving force required for cleaning work in holes, and removal system for cleaning hole walls and cutting and breaking pipe wall attachments and deposits in holes; the water supply and drainage system Set on the walking system, one end of the power system is connected with the water supply and drainage system, and the other end is connected with the removal system.
所述行走系统包括万向手推车22和设备收纳架21。所述设备收纳架21为凹字形钢板架,底部焊接于所述万向手推车22前部,用于该装置不工作时收纳动力系统和清除系统的各个部件;所述万向手推车22底部设有万向轮221,尾部设有手推扶手222。The walking system includes a universal trolley 22 and an equipment storage rack 21 . The equipment storage rack 21 is a concave-shaped steel plate frame, the bottom of which is welded to the front of the universal trolley 22, and is used to accommodate various components of the power system and the removal system when the device is not working; the universal trolley 22 is provided with a bottom. The universal wheel 221 is provided with a hand push armrest 222 at the rear.
所述给排水系统设置在万向手推车22上,所述给排水系统包括蓄水箱11、增压水泵 12、泥水收集箱13、抽泥泵14、管线卷盘15和管线16,所述管线包括管线Ⅰ组161和管线Ⅱ组162,所述蓄水箱11和泥水收集箱13并排设置,管线Ⅰ组161和管线Ⅱ组162均缠绕在管线卷盘15上,管线Ⅰ组161的第一端与所述蓄水箱11连通且其上设有增压水泵 12,管线Ⅱ组162的第一端与所述泥水收集箱13连通且其上设有抽泥泵14。所述蓄水箱 11用于储备清洗水源;所述增压水泵12设置于所述蓄水箱11出水口处,水流通过所述增压水泵12后形成高压水,通过所述管线Ⅰ组161向孔内运输;所述泥水收集箱13用于收集从孔内抽排出的污水泥浆;所述抽泥泵14用于抽排孔内污水泥浆。The water supply and drainage system is arranged on the universal trolley 22, and the water supply and drainage system includes a water storage tank 11, a booster pump 12, a mud water collection tank 13, a mud pump 14, a pipeline reel 15 and a pipeline 16. The pipeline Including the pipeline I group 161 and the pipeline II group 162, the water storage tank 11 and the muddy water collection tank 13 are arranged side by side, the pipeline I group 161 and the pipeline II group 162 are both wound on the pipeline reel 15, the first pipeline I group 161. The end communicates with the water storage tank 11 and is provided with a booster water pump 12 thereon, and the first end of the pipeline II group 162 communicates with the mud water collection tank 13 and is provided with a mud pump 14 thereon. The water storage tank 11 is used to store cleaning water sources; the booster water pump 12 is arranged at the water outlet of the water storage tank 11, and the water flow passes through the booster pump 12 to form high-pressure water, which passes through the pipeline I group 161 Transport into the hole; the mud water collection box 13 is used to collect the sewage mud pumped and discharged from the hole; the mud pump 14 is used to pump and drain the sewage mud in the hole.
所述管线卷盘15包括给水管线卷盘151、钢丝绳卷盘152、排泥管线卷盘153、转动把手154及底部支座155,所述给水管线卷盘、钢丝绳卷盘和排泥管线卷盘同轴设置且为一体式结构,所述转动把手设置在管线卷盘端部,底部支座设置在管线卷盘下方且固定在万向手推车上。管线Ⅰ组161缠绕在给水管线卷盘151上,管线Ⅱ组162缠绕在排泥管线卷盘153上,所述钢丝绳卷盘152上缠绕有钢丝绳用于与动力系统中的微型电机箱31连接。所述管线卷盘15用于动力系统、清除系统的下放与提升,以及给排水系统1中给水管、抽泥管以及吊放用钢丝绳的收放。同时,采用同轴同尺寸的设计,可实现上述各管线收放的同步。The pipeline reel 15 includes a water supply pipeline reel 151, a wire rope reel 152, a sludge discharge pipeline reel 153, a turning handle 154 and a bottom support 155. The water supply pipeline reel, the wire rope reel and the sludge discharge pipeline reel It is coaxially arranged and has an integrated structure, the rotating handle is arranged at the end of the pipeline reel, and the bottom support is arranged under the pipeline reel and fixed on the universal trolley. The pipeline I group 161 is wound on the water supply pipeline reel 151, and the pipeline II group 162 is wound on the sludge discharge pipeline reel 153. The wire rope reel 152 is wound with a wire rope for connecting with the micro motor box 31 in the power system. The pipeline reel 15 is used for the lowering and lifting of the power system and the cleaning system, as well as the retracting and retracting of the water supply pipe, the mud pumping pipe and the wire rope for hoisting in the water supply and drainage system 1 . At the same time, the coaxial design of the same size can realize the synchronization of the above-mentioned pipelines.
所述给水管线卷盘151转轴外侧面设有入水口1511,转轴旋转侧面设有出水口1512,转轴内部设有水流通道1513。高压水源流经的路径为入水口1511→水流通道1512→出水口1513,进而利用高压水流对附着物以及切除物的冲洗。A water inlet 1511 is provided on the outer side of the rotating shaft of the water supply line reel 151, a water outlet 1512 is provided on the rotating side of the rotating shaft, and a water flow channel 1513 is provided inside the rotating shaft. The path through which the high-pressure water source flows is the water inlet 1511 → the water flow channel 1512 → the water outlet 1513 , and then the high-pressure water flow is used to flush the attached objects and the removed objects.
所述排泥管线卷盘153转轴外侧面设有出泥口1531,转轴旋转侧面设有泥水入口1532,转轴内部设有泥水通道1533。污水泥浆流经的路径为泥水入口1531→泥水通道1532→出泥口1533,由此及时抽排管内污浊物。A mud outlet 1531 is provided on the outer side of the rotary shaft of the mud discharge pipeline reel 153, a mud water inlet 1532 is provided on the rotary side of the rotary shaft, and a mud water channel 1533 is provided inside the rotary shaft. The path through which the sewage slurry flows is the mud water inlet 1531 → the mud water channel 1532 → the mud outlet 1533, so that the dirt in the pipe is drawn and discharged in time.
所述动力系统通过管线和给排水系统相连。所述动力系统由微型电机箱31和电源32 组成;所述微型电机箱31包括箱体311、孔壁滑动轮312、微型电机313、内部管线314、喷水口315及抽水口316;所述孔壁滑动轮安装于所述箱体外侧四周,所述喷水口和抽水口位于箱体底部相对设置,微型电机313和内部管线3214位于箱体311内。所述电源32 为前述增压水泵12、抽泥泵14及所述微型电机32提供工作电源。所述箱体311采用不锈钢材质,整体呈圆柱型。所述孔壁滑动轮312安装于所述箱体外侧四周,使箱体311在孔壁内具有垂直滑动能力,避免清除系统中旋转刀头42在工作过程中发生倾斜而割伤管壁。所述微型电机31设置于所述箱体311内部,通过电线与外部所述电源32相连。所述内部管线314用于在箱体311内进行高压水及污水泥浆的运输。所述喷水口315设于所述微型电机箱31底部,作为高压水喷射的出口。所述抽水口315设于所述微型电机箱31底部与喷水口相对的一侧,用于抽出的深孔内的污水泥浆。The power system is connected with the water supply and drainage system through pipelines. The power system is composed of a micro-motor box 31 and a power supply 32; the micro-motor box 31 includes a box body 311, a hole wall sliding wheel 312, a micro-motor 313, an internal pipeline 314, a water spout 315 and a water outlet 316; the The hole wall sliding wheel is installed around the outer side of the box body, the water spout and the water outlet are located opposite to the bottom of the box body, and the micro motor 313 and the internal pipeline 3214 are located in the box body 311 . The power supply 32 provides working power for the booster water pump 12 , the mud pump 14 and the micro-motor 32 . The box body 311 is made of stainless steel and has a cylindrical shape as a whole. The hole wall sliding wheel 312 is installed around the outer side of the box body, so that the box body 311 has a vertical sliding ability in the hole wall, so as to avoid the rotating cutter head 42 in the cleaning system from being inclined and cutting the pipe wall during the working process. The micro-motor 31 is arranged inside the box 311 and is connected to the external power supply 32 through wires. The internal pipeline 314 is used for the transportation of high-pressure water and sewage slurry in the box 311 . The water spray port 315 is provided at the bottom of the micro-motor box 31 as an outlet for high-pressure water spray. The water suction port 315 is provided on the side of the bottom of the micro-motor box 31 opposite to the water spray port, and is used to extract the sewage sludge in the deep hole.
所述清除系统包括圆筒毛刷41和旋转刀头42,所述旋转刀头42和圆筒毛刷41均与所述微型电机313可拆卸式连接,所述圆筒毛刷41用于清洁孔壁附着物,所述旋转刀头42用于切割破碎管壁附着物及清洁孔内沉淀物。在一个具体实施方式中,所述圆筒毛刷 41与所述旋转刀头42同轴设置且通过连接轴与微型电机313连接,所述圆筒毛刷41与所述旋转刀头42均与所述连接轴通过螺纹连接,且旋转刀头42位于所述圆筒毛刷41的正下方。The cleaning system includes a cylindrical brush 41 and a rotary cutter head 42. Both the rotary cutter head 42 and the cylindrical brush 41 are detachably connected to the micro motor 313, and the cylindrical brush 41 is used for cleaning. For the attachments on the hole wall, the rotary cutter head 42 is used for cutting and breaking the attachments on the pipe wall and cleaning the deposits in the hole. In a specific embodiment, the cylindrical brush 41 and the rotary cutter head 42 are coaxially disposed and connected to the micro motor 313 through a connecting shaft, and both the cylindrical brush 41 and the rotary cutter head 42 are connected to The connecting shaft is connected by a thread, and the rotary cutter head 42 is located just below the cylindrical brush 41 .
所述圆筒毛刷41的轴棍呈圆柱状,顶部和底部设置螺纹接头和螺纹套筒43,刷毛紧贴孔壁内径,在驱动力下对深孔内壁进行360°洗刷清洁。所述旋转刀头42顶部设置螺纹接头,通过螺纹套筒43与圆筒毛刷41相连。所述旋转刀头42侧面设置有沿圆周均匀布置的六个叶片式刀片,用于切割管壁附着物,底部设置五个倒三菱锥式刀头,用于破碎管内堵塞物或孔底杂物。所述螺纹套筒43作为所述微型电机与所述圆筒毛刷及所述旋转刀头之间的连接部件,起传递驱动力作用。这种设计不仅可以孔壁杂物、孔内堵塞物及孔底杂物彻底清理干净,清理效果好,同时大大提高了清理效率。The shaft rod of the cylindrical brush 41 is cylindrical, and the top and bottom are provided with threaded joints and threaded sleeves 43. The bristles are close to the inner diameter of the hole wall, and the inner wall of the deep hole is scrubbed and cleaned 360° under the driving force. The top of the rotary cutter head 42 is provided with a threaded joint, which is connected to the cylindrical brush 41 through a threaded sleeve 43 . The side of the rotary cutter head 42 is provided with six blade-type blades evenly arranged along the circumference for cutting the attachments on the pipe wall, and five inverted Mitsubishi cone-type cutter heads are provided at the bottom for breaking the blockage in the pipe or the debris at the bottom of the hole. . The threaded sleeve 43 serves as a connecting component between the micro motor, the cylindrical brush and the rotary cutter head, and plays the role of transmitting driving force. This design can not only completely clean the debris on the hole wall, the blockage in the hole and the debris at the bottom of the hole, but also has a good cleaning effect and greatly improves the cleaning efficiency.
本实用新型提供的一种便捷式深孔管壁清洗及沉碴清除装置,通过各个系统协同工作,不仅可以清洗管壁附着物及孔内堵塞物,也可以清孔孔底沉碴和杂物,同时具备深孔清洗与疏通的能力,清理效果好,清理效率高。另外,管线卷盘中给水管线卷盘、钢丝绳卷盘和排泥管线卷盘采用同轴同尺寸的设计,只需操作转动把手即可实现上述各管线收放的同步,机械化程度高,省时省力,仅需一名操作人员即可完成工作,大大减少了劳动力投入。The utility model provides a convenient deep hole pipe wall cleaning and ballast removal device, through the cooperative work of various systems, not only can clean pipe wall attachments and hole blockages, but also can clear hole bottom ballast and debris , At the same time, it has the ability of deep hole cleaning and dredging, with good cleaning effect and high cleaning efficiency. In addition, in the pipeline reel, the water supply pipeline reel, wire rope reel and sludge discharge pipeline reel are designed with the same size coaxially, and the synchronization of the above pipelines can be realized by simply operating the turning handle, which is highly mechanized and time-saving. Labor saving, only one operator can complete the work, greatly reducing labor input.
本实用新型提供的一种便捷式深孔管壁清洗及沉碴清除装置,清洗部件使用方法灵活,维修更换方便,可根据实际需要搭配螺纹套筒进行单独或组合使用。当清洗部件在使用过程中损坏无法继续工作时,仅需拧开连接部的螺纹套筒更换新的组件即可,大大提高了本装置的使用寿命长。另外,该装置安装便捷、携带方便,同时操作简单,在施工过程中具有较高的推广和实用价值。The utility model provides a convenient deep-hole pipe wall cleaning and ballast removal device, the cleaning components are flexible in use, easy to maintain and replace, and can be used alone or in combination with a threaded sleeve according to actual needs. When the cleaning component is damaged during use and cannot continue to work, it is only necessary to unscrew the threaded sleeve of the connecting part to replace the new component, which greatly improves the service life of the device. In addition, the device is convenient to install, carry and operate, and has high popularization and practical value in the construction process.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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Cited By (4)
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CN109681149A (en) * | 2018-11-20 | 2019-04-26 | 中南大学 | A kind of portable deep hole tube wall cleaning and heavy quarrel remove device |
CN111515979A (en) * | 2020-05-15 | 2020-08-11 | 绍兴宾果科技有限公司 | Cleaning manipulator for removing chips at deep hole intersecting line of hydraulic oil circuit board |
CN111847132A (en) * | 2020-08-13 | 2020-10-30 | 赵鑫宇 | A hole washing equipment after the pile foundation is constructed into a hole |
CN111894115A (en) * | 2020-08-10 | 2020-11-06 | 马鞍山市新桥工业设计有限公司 | Sewage pipeline dredging device for municipal engineering and implementation method thereof |
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2018
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109681149A (en) * | 2018-11-20 | 2019-04-26 | 中南大学 | A kind of portable deep hole tube wall cleaning and heavy quarrel remove device |
CN111515979A (en) * | 2020-05-15 | 2020-08-11 | 绍兴宾果科技有限公司 | Cleaning manipulator for removing chips at deep hole intersecting line of hydraulic oil circuit board |
CN111515979B (en) * | 2020-05-15 | 2021-11-05 | 台州鼎创智能科技有限公司 | Cleaning manipulator for removing chips at deep hole intersecting line of hydraulic oil circuit board |
CN111894115A (en) * | 2020-08-10 | 2020-11-06 | 马鞍山市新桥工业设计有限公司 | Sewage pipeline dredging device for municipal engineering and implementation method thereof |
CN111847132A (en) * | 2020-08-13 | 2020-10-30 | 赵鑫宇 | A hole washing equipment after the pile foundation is constructed into a hole |
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