CN209127422U - A kind of die casting machine x-ray detection automation equipment - Google Patents
A kind of die casting machine x-ray detection automation equipment Download PDFInfo
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- CN209127422U CN209127422U CN201820388388.0U CN201820388388U CN209127422U CN 209127422 U CN209127422 U CN 209127422U CN 201820388388 U CN201820388388 U CN 201820388388U CN 209127422 U CN209127422 U CN 209127422U
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Abstract
The utility model discloses a kind of die casting machine x-ray detection automation equipments, it is characterized by: the die casting machine x-ray detection automation equipment includes feeding device, lead room, X-ray operation area, the robot that can clamp workpiece, x-ray detection machine, x-ray detection machine is in X-ray operation area, X-ray operation area is located in lead room, lead room is provided with lead room outer door, lead room inner door, whether x-ray detection function detects die casting qualified, and will test result and be sent to robot, robot will test qualified workpiece and the underproof workpiece of detection and place respectively.Die casting machine disclosed by the utility model does not need manual operation, high production efficiency with x-ray detection automation equipment, and whole process is leaked without X-ray, and detection is reliable and non-hazardous to human body.
Description
Technical field
The utility model relates to a kind of die casting machine x-ray detection field of automation technology, in particular to a kind of die casting machine X
Light flaw detection automation equipment.
Background technique
Existing die casting machine is using artificial more in the production process of die-cast product, and die casting machine use environment is generally not
Conducive to the health of people, be not suitable for manual operation die casting machine always, and manual operation is inefficient, production efficiency is not very
It is good.And bubble, the slag inclusion etc. in die casting detect by artificial means, are difficult detection accurately, inefficiency of manually detecting a flaw, effect
It is bad.Need a kind of flaw detection automation equipment and technique.
Summary of the invention
The utility model aim is: overcoming the shortcomings of the prior art, solves problems of the prior art, provide
A kind of die casting machine x-ray detection automation equipment, detection is reliable, high degree of automation.
The technical solution of the utility model are as follows:
A kind of die casting machine x-ray detection automation equipment, it is characterised in that: it includes feeding device, lead room, X-ray work
Industry area, the robot that can clamp workpiece, x-ray detection machine, X light defectoscope are located at lead room in X-ray operation area, X-ray operation area
Interior, lead room is provided with lead room outer door, lead room inner door, and whether x-ray detection function detects die casting qualified, and will test result
It is sent to robot, robot will test qualified workpiece and the underproof workpiece of detection and place respectively.
Preferably, the feeding device includes positioning cylinder, tooling pallet, positioning cylinder fixing tool pallet, tooling support
It is provided with die casting on disk with jig is determined, lead room inner machine people is facilitated to clamp.
Preferably, die casting machine is additionally provided with lead room lifting pipeline with x-ray detection automation equipment, and the lead room lifting is defeated
Line sending includes lifting device outside lead room, lead room bilayer transmission line, lifting device in lead room, is risen in lifting device and lead room outside lead room
Falling unit structure is identical, and placed angle differs 180 °, the outer lifting device in lead room include driving motor, lifting cylinder, close to switch,
Tooling pallet determines jig, to photoelectric sensor, positioning cylinder is penetrated, when lifting device station A is tooling when feeding outside lead room
Pallet triggering is jacked close to switch close to switch control positioning cylinder, and positioning cylinder telescopic rod jacks upper plate, inserts positioning pin
Enter the reserved location hole of tooling pallet, guarantees that tooling tray position is fixed, facilitate the accurate feeding of robot；Described pair is penetrated photoelectric transfer
Sensor, which is fixed on two sides aluminum profile inspection, determines whether jig is empty；When to penetrating photoelectric sensor and detecting that it is empty for determining jig, machine
Device people can be with feeding；To when penetrating photoelectric sensor and detecting that determining jig not is sky, just report an error to system, robot is unable to feeding；
Workpiece can be promoted to robot and be clamped a little by lifting device in lead room.
The advantages of the utility model:
1, die casting machine disclosed in the utility model with x-ray detection automation equipment be automatically performed feeding, detection, classification beat
Mark, classification transport.
2, die casting machine disclosed by the utility model does not need manual operation with x-ray detection automation equipment, high production efficiency,
And it is whole without X-ray leakage, detection is reliable and non-hazardous to human body.
Detailed description of the invention
The utility model is further described with reference to the accompanying drawings and embodiments:
Fig. 1 is that the lead room of die casting machine described in the utility model x-ray detection automation equipment goes up and down and integrally illustrates into stockline
Figure.
Fig. 2 is sprocket wheel lifting structural schematic diagram.
Fig. 3 is schematic diagram at synchronous conveyer band device jacking.
Fig. 4 is lifting device front schematic view.
Fig. 5 is synchrome conveying belt support schematic diagram.
Fig. 6 is synchrome conveying belt device bottom view
Fig. 7 is the double-deck synchronous belt and side lead door schematic diagram.
Fig. 8 is the double-deck synchronous belt conveying device schematic diagram.
Fig. 9 is the double-deck stockline schematic diagram out.
Figure 10 is defect-detecting equipment position view in lead room.
Figure 11 is lead room inner machine people's operation schematic diagram.
Specific embodiment
With reference to the accompanying drawing and technical solutions of the utility model are described in detail in preferred embodiment.But embodiment is only
Be it is exemplary, not to the scope of the utility model constitute any restrictions.It will be understood by those skilled in the art that not
Deviate under the scope of the utility model can details to the utility model and form modify or replace, but these are modified
It is each fallen in the protection scope of the utility model with replacement.
As shown in figs. 1-11, the utility model discloses a kind of die casting machine x-ray detection automation equipment comprising feeding dress
It sets, lead room, X-ray operation area, the robot that workpiece can be clamped, x-ray detection machine, x-ray detection machine 43 is penetrated in X-ray operation area, X
Line operation area is located in lead room, and lead room is provided with lead room outer door 41, lead room inner door, and x-ray detection function detection die casting is
No qualification, and will test result and be sent to robot 48, robot will test qualified workpiece and detect underproof workpiece point
It does not place.Die casting machine disclosed by the utility model does not need manual operation with x-ray detection automation equipment, high production efficiency, and
Whole process is leaked without X-ray, and detection is reliable and non-hazardous to human body.
Preferably, the feeding device includes positioning cylinder 26, tooling pallet 18,26 fixing tool pallet of positioning cylinder
18, it is provided with die casting on tooling pallet 18 with jig 19 determine, facilitates lead room inner machine people clamping.
Preferably, die casting machine is additionally provided with lead room lifting pipeline with x-ray detection automation equipment, and the lead room lifting is defeated
Line sending includes lifting device outside lead room, lead room bilayer transmission line, lifting device in lead room, is risen in lifting device and lead room outside lead room
Falling unit structure is identical, and placed angle differs 180 °, the outer lifting device in lead room include driving motor, lifting cylinder, close to switch,
Tooling pallet determines jig, to photoelectric sensor 20, positioning cylinder is penetrated, when lifting device station A is work when feeding outside lead room
The triggering of pallet 18 is filled close to switch, is jacked close to switch control positioning cylinder 26,26 telescopic rod of positioning cylinder jacks upper plate 23,
So that positioning pin 24 is inserted into the reserved location hole of tooling pallet 18, guarantee that 18 position of tooling pallet is fixed, facilitates robot 48 accurate
Feeding；Determine whether jig 19 is empty to penetrating photoelectric sensor 20 and being fixed on two sides aluminum profile 17 and check；When to penetrating photoelectric sensor
20 when detecting that it is empty for determining jig 19, and robot 48 can be with feeding；Detect that determining jig 19 not is sky to photoelectric sensor 20 is penetrated
When, it just reports an error to system, robot is unable to feeding；Workpiece can be promoted to robot and be clamped a little by lifting device in lead room.This reality
With novel disclosed die casting machine x-ray detection automation equipment can be automatically performed feeding, detection, classification mark, classification transport.
Sometimes workpiece is mentioned in the utility model, mentions die casting sometimes, and workpiece and die casting are general, do not limit especially
System.
A kind of die casting machine x-ray detection automation process comprising following steps: the first step, feeding, positioning cylinder 26 are solid
Determine tooling pallet 18, have die casting with jig 19 is determined on tooling pallet 18, facilitates lead room inner machine people 48 to clamp, to robot 48
Clamping jaw successively enters second step after feeding；Second step, lead room outer door 41 are opened, and tooling pallet 18 enters；Lead room outer door 41 mentions
It is raised to designated position, elevator transmission device transmits tooling pallet 18 and enters lower pipeline 38 in lead room；Third step, lead room outside
After door 41 is closed, inner door is opened, it is ensured that after lead room outer door 41 is closed, inner door is just opened, and guarantee x-ray does not leak outside dirt
Dye；4th step, tooling pallet 18 enter x-ray operation area, and the stop cylinder a39 of lower pipeline 38 bounces back, tooling pallet 18
Lifting device in into lead room；5th step, lifting device is promoted to robot and clamps point B in lead room, and tooling pallet 18 is transmitted to
Lifting device in lead room, fixed cylinder fixing tool pallet, is promoted to robot 48 and clamps point B；6th step, robot 48 clamp
Workpiece is detected to x-ray detection machine 43 to be judged；7th step judges to classify, and the detection die casting of X light defectoscope 43 is qualified or not, if
It is qualified to detect workpiece, it is qualified that robot clamps workpiece laser mark 44；If detection workpiece is unqualified, robot is by unqualified work
Part is placed in the double-deck stockline lower layer out, that is, unqualified stockline 47 out；8th step, classification discharging, robot will test qualified
Workpiece is placed in the double-deck stockline upper layer out, that is, qualified stockline 46 out, sends out from lead room；Robot 48 will test unqualified
Workpiece is placed in the double-deck pipeline lower layer, i.e., unqualified stockline 47 out is sent out from lead room.A die casting X light is so become to visit
The automation process of wound.Die casting machine x-ray detection automation process described in the utility model can be automatically performed feeding, detection,
Classification mark, classification transport.Manual operation, high production efficiency are not needed, and whole process is leaked without X-ray, detection is reliable and to human body
It is non-hazardous.
Lead corresponding with automation process room goes up and down pipeline, mainly by lifting device outside lead room as shown in Fig. 2-Fig. 7,
Lead room bilayer transmission line, lifting device in lead room.Two lifting transmission device structures are identical, and placed angle differs 180 degree.Including driving
Dynamic motor, lifting cylinder, close to switch, tooling pallet determines jig, to penetrating photoelectricity, positioning cylinder.
When lifting device station A is when feeding outside lead room, the triggering of tooling pallet 18 is fixed close to switch control close to switch
Position cylinder 26 jacks, and 26 telescopic rod of positioning cylinder jacks upper plate 23, and positioning pin 24 is made to be inserted into the reserved positioning of tooling pallet 18
Hole guarantees that 18 position of tooling pallet is fixed, facilitates the accurate feeding of robot.It penetrates photoelectric sensor 20 for described pair and is fixed on two sides
The inspection of aluminum profile 17 determines whether jig 19 is empty.When to penetrating photoelectric sensor 20 and detecting that it is empty for determining jig 19, robot can
With feeding.To when penetrating photoelectric sensor 20 and detecting that it is empty for determining jig 19 not, just report an error to system, robot is unable to feeding.
When lifting device transmits outside lead room, outer door is sent a signal to after robot feeding, the promotion of outer door 41 is arrived
Designated position, triggering upper limit magnetize switch 32, and magnetization switch 32 controls positioning cylinder 26 and bounces back, and driving motor 4, which drives, to be synchronized
Band 1 transmits tooling pallet 18 counterclockwise, is transmitted to the lower pipeline 38 of the double-deck synchronous belt conveying device.
To penetrating after photoelectric sensor 20 detects no workpiece, control lifting cylinder 29 is jacked for two groups of lifting device outside lead room,
Limit position is arrived in the jacking of lifting cylinder 29, and it is tooling pallet 18 that upper limit magnetization switch 32, which controls driving motor 4 and rotates clockwise,
Passback is prepared.
When tooling pallet 18 is sent to lower pipeline 38, tooling pallet 18 is limited in lower pipeline 38 by stop cylinder a39
On, when two pairs, which are penetrated photoelectric sensor 20, is detected simultaneously by workpiece, control lead room outer door 41 declines, when lead room outer door 41 is closed
It closes, triggering lower limit magnetizes switch 32 and controls the promotion of lead room inner door, and when lead room inner door is promoted in place, triggering upper limit magnetizes
Switch 32 controls stop cylinder a39 decline, and tooling pallet 18 is transmitted to lifting device in lead room by synchronous belt counterclockwise, it is ensured that
In workpiece transmission, no X-ray leakage.
When trays are transmitted to lifting device in lead room, tooling pallet 18 is limited in pipeline by stop support 31,
When tooling pallet 18 is triggered close to switch, close to the jacking fixing tool pallet 18 of switch control positioning cylinder 26.When to penetrating photoelectricity
When sensor 20 detects two workpiece, lifting cylinder jacking is just controlled.Workpiece jacking to robot is clamped into point B, and when promotion
When upper limit is arrived in the jacking of cylinder 29, triggering upper limit magnetizes switch 32, and driving motor 4 starts to rotate clockwise, robot clamping
After workpiece, control positioning cylinder 26 bounces back.Synchronous belt 1 drives tooling pallet 18 to be transmitted to clockwise and transports line 37 back.It is right simultaneously
It penetrates photoelectric sensor 20 and detects no workpiece, just control lifting cylinder 29 and decline, the decline triggering lower limit magnetic of lifting cylinder 29
Switching 32, magnetization switch 32 control driving motor 4 and rotate counterclockwise, prepare transmission next time.
When robot clamps workpiece to be detected from clamping point B, it is transported to C at 43 flaw detection of x light defectoscope, if detecting die casting
Part is qualification, and die casting is printed to qualified mark by robotic gripper workpiece D at 44 work of laser marking machine.Mark terminates
Afterwards, robotic gripper qualification workpiece goes out stockline upper layer 46 to bilayer and discharges.If detection die casting die casting is unqualified, machine
People discharges unqualified piece-holder to bilayer discharging lower layer 47.
When robot clamps die casting to be detected from clamping point B, while tooling pallet 18 is transmitted to and transports line 37 back, blocking
Tooling pallet 18 is blocked on synchronous belt 1 by cylinder b40, two groups to penetrate photoelectric sensor 20 detect there is no workpiece when, just control
The decline of lead room processed inner door, X-ray leakage before preventing outer door 41 from opening.
Triggering lower limit magnetizes switch 32 after the decline of lead room inner door, and lower limit magnetization switch 32 controls outer door 41 and opens
Begin to be promoted, lead room outer door 41 promotes triggering upper limit in place and magnetizes switch 32, and magnetization switch 32 controls under stop cylinder b40
Drop, tooling pallet 18 is transmitted to outside lead room clockwise on lifting device.
When tooling pallet 18 is transmitted to lifting device outside lead room, the triggering of tooling pallet 18 is close to switch, close to switch control
Driving motor 4 stalls, and lifting cylinder 29 declines, and transports tooling pallet back upper shots A.
Lower pipeline is it can be appreciated that double-deck synchronous belt pipeline lower layer.
Still there are many embodiment, all technologies formed using equivalents or equivalent transformation for the utility model
Scheme is all fallen within the protection scope of the utility model.
Claims (4)
1. a kind of die casting machine x-ray detection automation equipment, it is characterised in that: it includes feeding device, lead room, X-ray operation
Area, the robot that can clamp workpiece, x-ray detection machine, x-ray detection machine are located in lead room in X-ray operation area, X-ray operation area,
Lead room is provided with lead room outer door, lead room inner door, and whether x-ray detection function detects die casting qualified, and will test result hair
Robot is given, robot will test qualified workpiece and the underproof workpiece of detection and place respectively.
2. die casting machine according to claim 1 x-ray detection automation equipment, it is characterised in that: the feeding device packet
Include positioning cylinder, tooling pallet, positioning cylinder fixing tool pallet is provided with die casting with jig determine on tooling pallet, facilitates
Lead room inner machine people clamping.
3. die casting machine according to claim 1 x-ray detection automation equipment, it is characterised in that: die casting machine x-ray detection
Automation equipment is additionally provided with lead room lifting pipeline, and the lead room lifting pipeline includes lifting device outside lead room, lead room pair
Layer transmission line, lifting device in lead room, the outer lifting device in lead room is identical with lifting device structure in lead room, and placed angle differs
180 °, outside lead room lifting device include driving motor, lifting cylinder, close to switch, tooling pallet, determine jig, to penetrating photoelectric transfer
Sensor, positioning cylinder, when lifting device station A is when feeding outside lead room, the triggering of tooling pallet is close to switch, close to switch control
The jacking of position cylinder is formulated, positioning cylinder telescopic rod jacks upper plate, and the location hole for keeping positioning pin insertion tooling pallet reserved guarantees
Tooling tray position is fixed, and the accurate feeding of robot is facilitated.
4. die casting machine according to claim 3 x-ray detection automation equipment, it is characterised in that: described pair is penetrated photoelectric transfer
Sensor, which is fixed on two sides aluminum profile inspection, determines whether jig is empty；When to penetrating photoelectric sensor and detecting that it is empty for determining jig, machine
Device people can be with feeding；To when penetrating photoelectric sensor and detecting that determining jig not is sky, just report an error to system, robot is unable to feeding；
Workpiece can be promoted to robot and be clamped a little by lifting device in lead room.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820388388.0U CN209127422U (en) | 2018-03-21 | 2018-03-21 | A kind of die casting machine x-ray detection automation equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820388388.0U CN209127422U (en) | 2018-03-21 | 2018-03-21 | A kind of die casting machine x-ray detection automation equipment |
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| CN209127422U true CN209127422U (en) | 2019-07-19 |
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| CN201820388388.0U Active CN209127422U (en) | 2018-03-21 | 2018-03-21 | A kind of die casting machine x-ray detection automation equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108466795A (en) * | 2018-03-21 | 2018-08-31 | 苏州康克莱自动化科技有限公司 | A kind of die casting machine x-ray detection automation equipment and technique |
| CN112919039A (en) * | 2021-03-09 | 2021-06-08 | 苏州威达智电子科技有限公司 | Transition carrying device for touch pad clamping jig |
| CN114577165A (en) * | 2022-05-06 | 2022-06-03 | 菲特（天津）检测技术有限公司 | Die casting appearance detection system and method and electronic equipment |
-
2018
- 2018-03-21 CN CN201820388388.0U patent/CN209127422U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108466795A (en) * | 2018-03-21 | 2018-08-31 | 苏州康克莱自动化科技有限公司 | A kind of die casting machine x-ray detection automation equipment and technique |
| CN108466795B (en) * | 2018-03-21 | 2024-01-19 | 苏州康克莱自动化科技有限公司 | X-ray flaw detection automatic device and process for die casting machine |
| CN112919039A (en) * | 2021-03-09 | 2021-06-08 | 苏州威达智电子科技有限公司 | Transition carrying device for touch pad clamping jig |
| CN114577165A (en) * | 2022-05-06 | 2022-06-03 | 菲特（天津）检测技术有限公司 | Die casting appearance detection system and method and electronic equipment |
| CN114577165B (en) * | 2022-05-06 | 2022-08-12 | 菲特（天津）检测技术有限公司 | Die casting appearance detection system and method and electronic equipment |
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