CN209118124U - Data acquisition system of machine tool based on Internet of Things - Google Patents
Data acquisition system of machine tool based on Internet of Things Download PDFInfo
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- CN209118124U CN209118124U CN201920034730.1U CN201920034730U CN209118124U CN 209118124 U CN209118124 U CN 209118124U CN 201920034730 U CN201920034730 U CN 201920034730U CN 209118124 U CN209118124 U CN 209118124U
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Abstract
The utility model discloses a kind of data acquisition system of machine tool based on Internet of Things, including cutting fluid collecting box and the cutting fluid monitoring device being arranged in the cutting fluid collecting box, the cutting fluid monitoring device includes filter assemblies and the strength of fluid sensor that is arranged in inside the filter assemblies, and the strength of fluid analyzer outside the strength of fluid sensor and cutting fluid collecting box is electrically connected；Aqueous solution supplementing device and emulsion supplementing device are additionally provided with outside the cutting fluid collecting box, and the aqueous solution supplementing device, emulsion supplementing device are connected to feed flow setting with cutting fluid collecting box respectively, it can monitor the concentration variation of cutting fluid, timely to carry out concentration adjustment to cutting fluid in time.
Description
Technical field
The utility model belongs to digit ctrol machine tool field, in particular to a kind of data acquisition system of machine tool based on Internet of Things.
Background technique
In the mechanical processing process of numerically-controlled machine tool, the effect of cutting fluid is particularly significant, roughness, processing to workpiece
Heat dissipation and cutting-tool's used life, processing performance etc. have close connection, and cutting fluid is that water and emulsion are mixed in a certain ratio
Aqueous solution, concentration need to control in a certain range.In routine maintenance procedure, concentration is strict controlled in recommended range
Within, there is preferable performance for finishing or the demanding process of processing quality.Under normal circumstances, cutting fluid can be with workpiece
With iron filings and be lost, the moisture of cutting fluid can be evaporated, and it is rotten that part can also occur for emulsion, it is therefore desirable to timely to lathe
Cutting fluid concentration detected, add aqueous solution or emulsion, in time to guarantee cutting fluid concentration in the scope of application.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the utility model provides a kind of based on Internet of Things
Data acquisition system of machine tool can monitor the concentration variation of cutting fluid, timely to carry out concentration adjustment to cutting fluid in time.
Technical solution: to achieve the above object, the technical solution of the utility model is as follows:
Data acquisition system of machine tool based on Internet of Things, including cutting fluid collecting box and setting are in the cutting fluid collecting box
Interior cutting fluid monitoring device, the cutting fluid monitoring device include filter assemblies and the liquid that is arranged in inside the filter assemblies
Strength of fluid analyzer outside concentration sensors, the strength of fluid sensor and cutting fluid collecting box is electrically connected；Institute
It states and is additionally provided with aqueous solution supplementing device and emulsion supplementing device outside cutting fluid collecting box, and the aqueous solution adds dress
It sets, emulsion supplementing device is connected to feed flow setting with cutting fluid collecting box respectively.
Further, the filter assemblies include outer cartridge filter and interior cartridge filter, and the interior cartridge filter setting is described outer
The inside of cartridge filter, and the wall body spacing of the interior cartridge filter and outer cartridge filter is arranged, the interior cartridge filter and outer cartridge filter it
Between form preposition filtrate chamber, the inner cavity of the interior cartridge filter forms postposition filter chamber, and the strength of fluid sensor is arranged rear
It sets in filter chamber.
Further, the outer cartridge filter is the steel wire with holes for enclosing closed loop states, the wall body of the interior cartridge filter
Upper includes the closure of the filter house of lower part and upper part, and filter opening, the strength of fluid sensing are offered on the filter house
Device is arranged in the region of closure formation.
Further, the bottom wall of cartridge filter is provided with support plate in the central region spacing inside the interior cartridge filter, institute
State support plate support setting strength of fluid sensor.
Further, the filter opening on the interior cartridge filter is less than the filter opening on outer cartridge filter.
It further, further include liquidometer, the liquidometer setting is intracavitary in preposition filtrate.
The utility model has the advantages that the utility model monitors machine tool cutting liquid by strength of fluid sensor and strength of fluid analyzer
Cutting fluid concentration in collecting box, can timely feed back cutting fluid concentration situation out, pass through aqueous solution according to concentration levels
Supplementing device and emulsion supplementing device add solution into cutting fluid collecting box, and the concentration of cutting fluid is made to reach suitable model
It encloses.
Detailed description of the invention
Attached drawing 1 is the overall structure diagram of the utility model；
Attached drawing 2 is the schematic diagram of internal structure of the cutting fluid monitoring device of the utility model；
Attached drawing 3 is the whole functional block diagram of the utility model.
Specific embodiment
The utility model is further described with reference to the accompanying drawing.
As shown in Figure 1 and Figure 2, it based on the data acquisition system of machine tool of Internet of Things, including cutting fluid collecting box 1 and sets
The cutting fluid monitoring device 2 in the cutting fluid collecting box 1 is set, the cutting fluid monitoring device 2 includes filter assemblies and sets
Set the strength of fluid sensor 3 inside the filter assemblies, the strength of fluid sensor 3 with outside cutting fluid collecting box 1
Strength of fluid analyzer be electrically connected；The strength of fluid analyzer of model ADE901 can be selected in the strength of fluid analyzer
Or the equipment that CY350 concentration of emulsion used detector etc. is used to detect liquid substance concentration, strength of fluid sensor 3 are these points
The included sensor of analyzer, is placed in the cutting fluid collecting box 1 of lathe, detects cutting fluid concentration automatically, can pass through analysis
The display screen of instrument itself sees strength of fluid data, timely to feed back cutting fluid concentration situation out, the cutting fluid collecting box 1
Outside is also provided with aqueous solution supplementing device 11 and emulsion supplementing device 12 by water pipe, and switch valve is provided on water pipe, and
The aqueous solution supplementing device 11, emulsion supplementing device 12 are connected to feed flow setting with cutting fluid collecting box 1 respectively, according to concentration
Situation is manually or automatically mended by aqueous solution supplementing device and emulsion the supplementing device manual operation into cutting fluid collecting box
Solubilization liquid makes the concentration of cutting fluid reach suitable range.
The cutting fluid in cutting fluid collecting box is filtered by filter assemblies, iron filings, sludge etc. is prevented to be adhered to liquid
In concentration sensors, guarantee the normal monitoring of sensor, the filter assemblies include outer cartridge filter 4 and interior cartridge filter 6, described
The inside of the outer cartridge filter 4 is arranged in interior cartridge filter 6, and the wall body spacing of the interior cartridge filter 6 and outer cartridge filter 4 is arranged,
Preposition filtrate chamber 5 is formed between the interior cartridge filter 6 and outer cartridge filter 4, the inner cavity of the interior cartridge filter 6 forms postposition filter chamber
9, the strength of fluid sensor 3 is arranged in postposition filter chamber 9, carries out double filtration to solution by outer, interior cartridge filter, with
Guarantee the degree of purity of cutting fluid, while reducing impurity, improves the accuracy of cutting fluid concentration detection.
Outside, the bottom of interior cartridge filter is fixed in the bottom portion of cutting fluid collecting box by pedestal, and top is stretched out
To ullage, strength of fluid sensor 3 is located among liquid；The outer cartridge filter 4 is the steel with holes for enclosing closed loop states
Silk screen, main filtration iron filings and large particulate matter, the filter opening on the interior cartridge filter 6 is less than the filter opening on outer cartridge filter 4, described
Include the filter house 13 of lower part and the closure 14 of upper part on the wall body of interior cartridge filter 6, is offered on the filter house 13
Filter opening is offered under filter opening namely interior cartridge filter 6 only have on the wall body of part, the setting of strength of fluid sensor 3 is being closed
In the region that portion 14 is formed.Cutting fluid first passes through the outer filtering of cartridge filter 4 and enters in prefilter chamber 5, cutting in prefilter chamber 5
It cuts liquid to enter in postposition filter chamber in the filter opening secondary filter by interior 6 bottom of cartridge filter, the cutting fluid after secondary filter exists
Quiet settlement action can occur in postposition filter chamber 9, part of impurity remains to settle downwards, and cutting fluid flows bottom-up,
Then strength of fluid sensor 3 is just touched, to carry out Concentration Testing, to guarantee the accuracy of Concentration Testing.
Oil well pump setting of the cutting fluid monitoring device in machine tool cutting liquid collecting box, so that in inside and outside cartridge filter
Liquid energy slight flow, the bottom wall of cartridge filter 6 is provided with netted plate in the central region spacing inside the interior cartridge filter 6
Support plate 7, the support of the support plate 7 setting strength of fluid sensor 3.
It further include liquidometer 10, the liquidometer 10 is arranged in preposition filtrate chamber 5, to detect cutting fluid collecting box 1
Interior liquid level, to remind staff to be replenished in time.Turbidity sensor 8 is additionally provided with preposition filtrate is intracavitary, to
The turbidity of cutting fluid in cutting fluid collecting box 1 is detected, the filtration system of machine tool cutting liquid is cleaned and be safeguarded in time.
It as shown in Fig. 3, further include controller and alarm device, the controller is single-chip microcontroller, and alarm device is acousto-optic
Alarm etc., wherein the liquidometer, turbidity sensor and strength of fluid analyzer are connect with controller signals respectively, control
Device processed is connect with alarm device signal, and controller is used to receive the inspection of liquidometer, turbidity sensor and strength of fluid analyzer
Survey signal, when detect signal numerical value be more than a certain setting value when, alarm device can signal an alert notify staff,
It, being capable of the timely information that must acquire lathe to form Internet of Things.
The above is only the preferred embodiment of the utility model, it should be pointed out that: for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these improve and
Retouching also should be regarded as the protection scope of the utility model.
Claims (6)
1. the data acquisition system of machine tool based on Internet of Things, it is characterised in that: including cutting fluid collecting box (1) and be arranged described
Cutting fluid monitoring device (2) in cutting fluid collecting box (1), the cutting fluid monitoring device (2) includes filter assemblies and setting
Strength of fluid sensor (3) inside the filter assemblies, the strength of fluid sensor (3) and cutting fluid collecting box (1)
External strength of fluid analyzer is electrically connected；Aqueous solution supplementing device is additionally provided with outside the cutting fluid collecting box (1)
(11) and emulsion supplementing device (12), and the aqueous solution supplementing device (11), emulsion supplementing device (12) respectively with cut
Cut liquid collecting box (1) connection feed flow setting.
2. the data acquisition system of machine tool according to claim 1 based on Internet of Things, it is characterised in that: the filter assemblies
Including outer cartridge filter (4) and interior cartridge filter (6), the interior cartridge filter (6) is arranged in the inside of the outer cartridge filter (4), and institute
The wall body spacing for stating interior cartridge filter (6) and outer cartridge filter (4) is arranged, and is formed between the interior cartridge filter (6) and outer cartridge filter (4)
The inner cavity of preposition filtrate chamber (5), the interior cartridge filter (6) forms postposition filter chamber (9), and the strength of fluid sensor (3) sets
It sets in postposition filter chamber (9).
3. the data acquisition system of machine tool according to claim 2 based on Internet of Things, it is characterised in that: the outer cartridge filter
(4) it is the steel wire with holes for enclosing closed loop states, includes the filter house (13) of lower part on the wall body of the interior cartridge filter (6)
With the closure (14) of upper part, filter opening is offered on the filter house (13), strength of fluid sensor (3) setting is being sealed
In the region that closing part (14) is formed.
4. the data acquisition system of machine tool according to claim 3 based on Internet of Things, it is characterised in that: the interior cartridge filter
(6) bottom wall of cartridge filter (6) is provided with support plate (7) in internal central region spacing, support plate (7) the support setting liquid
Concentration sensors (3).
5. the data acquisition system of machine tool according to claim 3 based on Internet of Things, it is characterised in that: the interior cartridge filter
(6) filter opening on is less than the filter opening on outer cartridge filter (4).
6. the data acquisition system of machine tool according to claim 2 based on Internet of Things, it is characterised in that: further include liquidometer
(10), liquidometer (10) setting is in preposition filtrate chamber (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920034730.1U CN209118124U (en) | 2019-01-09 | 2019-01-09 | Data acquisition system of machine tool based on Internet of Things |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920034730.1U CN209118124U (en) | 2019-01-09 | 2019-01-09 | Data acquisition system of machine tool based on Internet of Things |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209118124U true CN209118124U (en) | 2019-07-16 |
Family
ID=67209357
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920034730.1U Active CN209118124U (en) | 2019-01-09 | 2019-01-09 | Data acquisition system of machine tool based on Internet of Things |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209118124U (en) |
-
2019
- 2019-01-09 CN CN201920034730.1U patent/CN209118124U/en active Active
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