CN209110764U - A kind of ceramics bottleneck processing unit (plant) - Google Patents
A kind of ceramics bottleneck processing unit (plant) Download PDFInfo
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- CN209110764U CN209110764U CN201821517945.0U CN201821517945U CN209110764U CN 209110764 U CN209110764 U CN 209110764U CN 201821517945 U CN201821517945 U CN 201821517945U CN 209110764 U CN209110764 U CN 209110764U
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Abstract
The utility model belongs to ceramic bottleneck processing technique field, it is related to a kind of ceramic bottleneck processing unit (plant), including rack, and rack-mounted organisation of working and ceramic bottleneck fixed mechanism, organisation of working includes grinding wheel mechanism and the driving mechanism for being able to drive the rotation of grinding wheel mechanism, further including can be to the grinding wheel mechanism adjustment mechanism that position is adjusted up and down, ceramic bottleneck fixed mechanism is for fixed ceramic bottleneck, and it is able to drive ceramic bottleneck and is rotated, dresser is also equipped in rack, adjustment mechanism includes the mounting base being arranged on the rack, mounting base on the rack height-adjustable, mounting base is equipped with grinding wheel attachment base, and it is able to drive the servo motor that grinding wheel attachment base moves left and right, grinding wheel attachment base is connected with grinding wheel mechanism.The utility model structure is simple and convenient to operate, and realizes the machining function to ceramic bottleneck different height different depth, adaptable wide, high production efficiency, the advantages that saving human and material resources.
Description
Technical field
The utility model belongs to ceramic bottleneck technical field of processing equipment, and in particular to a kind of ceramics bottleneck processing unit (plant).
Background technique
Ceramic has a long history in China, for thousands of years the necessity always in people's lives.In recent years
Ceramic material also plays highly important role in the development of science and technology.Domestic ceramics manufacture industry development is fast at present
Speed, but the easy to wear of cutter keeps processing cost expensive, production efficiency is low.Present invention is generally directed in Ceramic manufacturing due to knife
The not high problem of caused increased costs, the production efficiencyization easy to wear of tool, proposes to replace cutter to ceramic bottleneck using grinding wheel
It is processed, has devised and be applied to ceramic bottleneck processing medium plain emery wheel machining experiment platform.This experiment porch stability is good, accurate
Quickly, operation is easy.
Utility model content
The purpose of this utility model is for the caused cost easy to wear in domestic existing Ceramic manufacturing due to cutter
Increase, the status that production efficiencyization is not high, a kind of of design had both easily and effectively been improved production with the expensive cutter of grinding wheel substitution
Efficiency, the ceramic bottleneck processing unit (plant) to save human and material resources.
To achieve the above object, the technical scheme adopted by the utility model is a kind of ceramics bottleneck processing unit (plant), including
Rack and rack-mounted organisation of working and ceramic bottleneck fixed mechanism, the organisation of working are mounted on ceramic bottleneck
The side of fixed mechanism, the organisation of working include grinding wheel mechanism and the driving mechanism for being able to drive the rotation of grinding wheel mechanism, are gone back
Including that can be used to fix to the grinding wheel mechanism adjustment mechanism that position is adjusted up and down, the ceramics bottleneck fixed mechanism
Ceramic bottleneck, and be able to drive ceramic bottleneck and rotated, dresser is also equipped in the rack.
Preferably, the adjustment mechanism includes the mounting base being arranged on the rack, and the mounting base is on the rack
Height-adjustable, the mounting base is equipped with grinding wheel attachment base, and is able to drive the servo that grinding wheel attachment base moves left and right
Motor, the grinding wheel attachment base are connected with grinding wheel mechanism.
Preferably, the mounting base left and right ends are bolted in rack, by mounting base in bolt
The adjusting of upper mounting height is to realize the up and down adjustment of mounting base.
Preferably, the mounting base is equipped with linear guide, passes through cunning between the grinding wheel attachment base and linear guide
Block connection.
Preferably, the servo motor is fixed on mounting base by motor cabinet, and the servo motor is connect with grinding wheel
It is connected between seat by ball-screw, lead screw support base is additionally provided between the ball-screw and mounting base.
Preferably, the grinding wheel mechanism includes grinding wheel, and the grinding wheel upper and lower ends are respectively equipped with nut gland and connection method
Orchid is equipped with connection pressing plate between the nut gland and grinding wheel, the driving mechanism is grinding wheel rotating electric machine, the grinding wheel rotation
It is connected between motor and grinding wheel by connecting flange.
Preferably, protective hood of grinding wheel, the ceramics bottleneck fixed mechanism and dresser point are equipped on the outside of the grinding wheel
The left and right sides of grinding wheel is not set, is mutually perpendicular between the grinding wheel and ceramic bottleneck fixed mechanism.
Preferably, the ceramic bottleneck fixed mechanism includes workpiece rotary shaft, and the ceramics bottleneck is set in workpiece rotation
On axis, and ceramic bottleneck is respectively equipped with workpiece gland and buffering plastic hoop, the workpiece rotary shaft and workpiece rotation motor up and down
Between pass through power axis connection.
It preferably, is to be detachably connected between the workpiece rotary shaft and line shaft.
Preferably, the dresser includes trimmer support, hairbrush, freeing wheel, freeing wheel pin shaft and freeing wheel branch
Column, hairbrush and finishing wheel support upright are fixed on trimmer support, and freeing wheel pin shaft is through finishing wheel support upright and freeing wheel, freeing wheel
It can be around finishing wheel support upright rotation.
After adopting the above technical scheme, a kind of ceramic bottleneck processing unit (plant) provided by the utility model has below beneficial to effect
Fruit:
The utility model passes through the up and down adjustment of grinding wheel mechanism, can adjust the cutting position of ceramic bottleneck, grinding wheel mechanism
Left and right adjusting, ceramic bottleneck cutting feed amount can be adjusted；It can be according to circumstances to grinding wheel by the setting of dresser
Dressing is carried out, enables to grinding wheel to carry out lasting work, extends service life；By between workpiece rotary shaft and line shaft
It is detachably connected setting, the rotary shaft for being suitble to ceramic bottleneck internal diameter, widened use scope can be replaced as needed；By slow
The setting of plastic hoop is rushed, can be played a good protective effect to ceramic bottleneck, the scrappage in process is reduced, is saved
Cost.Therefore, the utility model structure is simple and convenient to operate, and is realized and is added to ceramic bottleneck different height different depth
Work function, adaptable wide, high production efficiency, the advantages that saving human and material resources.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of ceramic bottleneck processing unit (plant) of the utility model；
Fig. 2 is the structural schematic diagram of the utility model grinding wheel mechanism；
Fig. 3 is the structural schematic diagram of the utility model ceramics bottleneck；
Fig. 4 is wheel dresser structure schematic diagram of the present invention.
Wherein: mounting base 1, bolt 2, servo motor 3, motor cabinet 4, lead screw support base 5, grinding wheel attachment base 6, ball wire
Thick stick 7, dresser 8, whole device support 8-1, hairbrush 8-2, freeing wheel 8-3, freeing wheel pin shaft 8-4 and finishing wheel support upright 8-5, sand
Take turns shield 9, grinding wheel mechanism 10, nut gland 10-1, connection pressing plate 10-2, grinding wheel 10-3, connecting flange 10-4, rotating electric machine
10-5, workpiece gland 11, buffering plastic hoop 12, workpiece rotary shaft 13, line shaft 14, workpiece rotation motor 15, rack 16, sliding block
17, linear guide 18.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms should broadly understood, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be
Mechanical connection, is also possible to be electrically connected；It can be directly connected, two can also be can be indirectly connected through an intermediary
The interaction relationship of connection or two elements inside element.It for the ordinary skill in the art, can basis
Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
A kind of ceramic bottleneck processing unit (plant) of the utility model, as shown in Figure 1, including rack 16, and is mounted on rack 16
On organisation of working, ceramic bottleneck fixed mechanism and dresser 8, the organisation of working be mounted on ceramic bottleneck fixed mechanism
Side, the organisation of working include grinding wheel mechanism 10 and be able to drive grinding wheel mechanism 10 rotation driving mechanism, further include
It can include being arranged in rack 16 to the adjustment mechanism that position is adjusted up and down of grinding wheel mechanism 10, the adjustment mechanism
Mounting base 1, the mounting base 1 is height-adjustable in rack 16, specifically, 1 left and right ends of mounting base are logical
It crosses bolt 2 to be fixed in rack 16, by the adjusting of the mounting height on bolt 2 of mounting base 1 to realize mounting base 1
Up and down adjustment, the mounting base 1 is equipped with grinding wheel attachment base 6, and is able to drive the servo that grinding wheel attachment base 6 moves left and right
Motor 3, the grinding wheel attachment base 6 are connected with grinding wheel mechanism 10, and mounting base 1 is equipped with linear guide 18, and the grinding wheel connects
It is connected between joint chair 6 and linear guide 18 by sliding block 17, the servo motor 3 is fixed on mounting base 1 by motor cabinet 4
On, connected between the servo motor 3 and grinding wheel attachment base 6 by ball-screw 7, the ball-screw 7 and mounting base 1 it
Between be additionally provided with lead screw support base 5.
The grinding wheel mechanism 10, as shown in Fig. 2, including grinding wheel 10-3, the grinding wheel 10-3 upper and lower ends are respectively equipped with spiral shell
Female gland 10-1 and connecting flange 10-4 is equipped with connection pressing plate 10-2 between the nut gland 10-1 and grinding wheel 10-3, described
Driving mechanism is grinding wheel rotating electric machine 10-5, passes through connecting flange 10-4 between the grinding wheel rotating electric machine 10-5 and grinding wheel 10-3
Connection, the outside grinding wheel 10-3 are equipped with protective hood of grinding wheel 9, and the ceramics bottleneck fixed mechanism is separately positioned on dresser 8
The left and right sides of grinding wheel 10-3 is mutually perpendicular to, as shown in figure 4, grinding wheel between the grinding wheel 10-3 and ceramic bottleneck fixed mechanism
Trimmer 8 includes trimmer support 8-1, hairbrush 8-2, freeing wheel 8-3, freeing wheel pin shaft 8-4 and finishing wheel support upright 8-5, hairbrush
8-2 and finishing wheel support upright 8-5 are fixed on trimmer support 8-1, and hairbrush 8-2 can remove caulked in the hole of wheel face
Abrasive dust, prevent wheel face from blocking, freeing wheel pin shaft 8-4 through finishing wheel support upright 8-5 and freeing wheel 8-3, freeing wheel 8-3 energy
Enough freeing wheel 8-3 in finishing wheel support upright rotation, the present apparatus are diamond roller, can be to high speed rotation by diamond roller
Wheel face generate grinding and spreading effect, make grinding wheel obtain with roller type face coincide sharp working surface, it is durable,
Dressing efficiency is high, therefore the setting of dresser 8 can carry out real-time dressing to grinding wheel, can not only grinding wheel be held
Long work extends the service life of grinding wheel, it can also be ensured that the quality of bottleneck grinding.
The ceramics bottleneck fixed mechanism is able to drive ceramic bottleneck and is rotated for fixed ceramic bottleneck, ceramics
For the planform of bottleneck as shown in figure 3, ceramic bottleneck fixed mechanism includes workpiece rotary shaft 13, the ceramics bottleneck is set in work
In part rotary shaft 13, and ceramic bottleneck is respectively equipped with workpiece gland 11 and buffering plastic hoop 12 up and down, can rise to ceramic bottleneck
To good protective effect, reduce the scrappage in process, saved cost, the workpiece rotary shaft 13 is revolved with workpiece
It is connected between rotating motor 15 by line shaft 14, is detachably connected between workpiece rotary shaft 13 and line shaft 14, it being capable of basis
Need replacing the rotary shaft for being suitble to ceramic bottleneck internal diameter, widened use scope.
A kind of ceramic bottleneck processing unit (plant) of the utility model is in use, 10 in-movement of grinding wheel mechanism mainly passes through
Feed servo motor 3 drives ball-screw 7 by shaft coupling, and ball-screw nut is connected with grinding wheel attachment base 6, grinding wheel attachment base
6 move the row freedom of motion for providing grinding wheel by sliding block 17,18 structure of linear guide in feeding mounting base 1；
The longitudinal height adjustment of grinding wheel mechanism 10 mainly passes through Manual height adjustment bolt 2 in feeding mounting base 1
The position for the ceramic bottleneck that grinding wheel to be cut is adjusted in fixed nut up and down；
The high speed rotation of 10 medium plain emery wheel of grinding wheel mechanism mainly passes through grinding wheel rotating electric machine 10-5 and drives grinding wheel connecting flange
10-4, nut gland 10-1, grinding wheel connect pressing plate 10-2, the composite structure of grinding wheel 10-3 is adjusted grinding wheel speed；
The rotation of ceramic bottleneck is to drive 14 high speed rotation of workpiece line shaft by shaft coupling by workpiece rotation motor 15；Work
Part line shaft 14 is connected with workpiece rotary shaft 13 by bolt, ceramic bottleneck covering in workpiece rotary shaft 13 tightly by workpiece gland 11
On, to realize the rotation of ceramic bottleneck；Workpiece rotary shaft can be replaced according to the internal diameter of ceramic bottleneck, ceramic bottleneck
Compression is to screw 11 pairs of workpiece gland ceramic bottlenecks by bolt to compress, and workpiece rotary shaft 13 is internal thread structure, buffering
12 pairs of plastic hoop ceramic bottlenecks shield.
Mass motion of the invention, which may be summarized to be, adjusts 10 phase of grinding wheel mechanism according to the Working position of ceramic bottleneck first
For the position of ceramic bottleneck, then high-speed rotating grinding wheel transverse movement is in high-speed rotating ceramic bottleneck, to carry out essence
It cuts closely；After the completion of cutting, grinding wheel mechanism 10 retreat to dresser 8 carry out grinding wheel dressing, can not only make grinding wheel into
The lasting work of row, extends the service life of grinding wheel, it can also be ensured that the quality of bottleneck grinding.
The utility model medium plain emery wheel mechanism 10 can carry out the adjustment of height, and by ball-screw 7, accurately feeding, grinding wheel turn
Speed, workpiece rotational frequency are adjustable, seek suitable ceramic bottleneck working process parameter to realize.
In conclusion a kind of ceramic bottleneck processing unit (plant) provided by the utility model, realizes different to ceramic bottleneck high
Spend the machining function of different depth, adaptable wide, high production efficiency, the advantages that saving human and material resources have very big city
Field value, should be widely promoted application.
The preferable specific embodiment of the above, only the utility model, but the protection scope of the utility model is not
It is confined to this, anyone skilled in the art is within the technical scope disclosed by the utility model, practical according to this
Novel technical solution and its utility model design are subject to equivalent substitution or change, should all cover the protection model in the utility model
Within enclosing.
Claims (10)
1. a kind of ceramics bottleneck processing unit (plant), including rack (16), and the organisation of working and ceramics that are mounted on rack (16)
Bottleneck fixed mechanism, it is characterised in that: the organisation of working is mounted on the side of ceramic bottleneck fixed mechanism, the organisation of working
Including grinding wheel mechanism (10) and be able to drive grinding wheel mechanism (10) rotation driving mechanism, further including can be to grinding wheel mechanism
(10) adjustment mechanism that position is adjusted up and down, the ceramics bottleneck fixed mechanism is for fixing ceramic bottleneck, and energy
It is enough that ceramic bottleneck is driven to be rotated, dresser (8) are also equipped on the rack (16).
2. a kind of ceramic bottleneck processing unit (plant) according to claim 1, it is characterised in that: the adjustment mechanism includes setting
Mounting base (1) on rack (16), the mounting base (1) is height-adjustable on rack (16), the installation bottom
Plate (1) is equipped with grinding wheel attachment base (6), and is able to drive the servo motor (3) that grinding wheel attachment base (6) moves left and right, described
Grinding wheel attachment base (6) is connected with grinding wheel mechanism (10).
3. a kind of ceramic bottleneck processing unit (plant) according to claim 2, it is characterised in that: mounting base (1) left and right
Both ends pass through bolt (2) and are fixed on rack (16), by the adjusting of mounting base (1) mounting height on bolt (2) from
And realize the up and down adjustment of mounting base (1).
4. a kind of ceramic bottleneck processing unit (plant) according to claim 2, it is characterised in that: set on the mounting base (1)
Have linear guide (18), is connect between the grinding wheel attachment base (6) and linear guide (18) by sliding block (17).
5. a kind of ceramic bottleneck processing unit (plant) according to claim 2, it is characterised in that: the servo motor (3) passes through
Motor cabinet (4) is fixed on mounting base (1), passes through ball-screw between the servo motor (3) and grinding wheel attachment base (6)
(7) it connects, is additionally provided with lead screw support base (5) between the ball-screw (7) and mounting base (1).
6. a kind of ceramic bottleneck processing unit (plant) according to claim 1, it is characterised in that: the grinding wheel mechanism (10) includes
Grinding wheel (10-3), grinding wheel (10-3) upper and lower ends are respectively equipped with nut gland (10-1) and connecting flange (10-4), described
Connection pressing plate (10-2) is equipped between nut gland (10-1) and grinding wheel (10-3), the driving mechanism is grinding wheel rotating electric machine
(10-5) is connect between the grinding wheel rotating electric machine (10-5) and grinding wheel (10-3) by connecting flange (10-4).
7. a kind of ceramic bottleneck processing unit (plant) according to claim 6, it is characterised in that: set on the outside of the grinding wheel (10-3)
Have protective hood of grinding wheel (9), the ceramics bottleneck fixed mechanism is separately positioned on the left and right of grinding wheel (10-3) with dresser (8)
Two sides are mutually perpendicular between the grinding wheel (10-3) and ceramic bottleneck fixed mechanism.
8. a kind of ceramic bottleneck processing unit (plant) according to claim 1, it is characterised in that: the ceramics bottleneck fixed mechanism
Including workpiece rotary shaft (13), the ceramics bottleneck is set on workpiece rotary shaft (13), and ceramic bottleneck is respectively equipped with up and down
Workpiece gland (11) and buffering plastic hoop (12), pass through power between the workpiece rotary shaft (13) and workpiece rotation motor (15)
Axis (14) connection.
9. a kind of ceramic bottleneck processing unit (plant) according to claim 8, it is characterised in that: the workpiece rotary shaft (13) with
It is to be detachably connected between line shaft (14).
10. a kind of ceramic bottleneck processing unit (plant) according to claim 1 or claim 7, it is characterised in that: the dresser
It (8) include trimmer support (8-1), hairbrush (8-2), freeing wheel (8-3), freeing wheel pin shaft (8-4) and finishing wheel support upright (8-
5), hairbrush (8-2) and finishing wheel support upright (8-5) are fixed on trimmer support (8-1), and freeing wheel pin shaft (8-4) is through finishing
Wheel support upright (8-5) and freeing wheel (8-3), freeing wheel (8-3) can be around finishing wheel support upright (8-5) rotations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821517945.0U CN209110764U (en) | 2018-09-17 | 2018-09-17 | A kind of ceramics bottleneck processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821517945.0U CN209110764U (en) | 2018-09-17 | 2018-09-17 | A kind of ceramics bottleneck processing unit (plant) |
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| Publication Number | Publication Date |
|---|---|
| CN209110764U true CN209110764U (en) | 2019-07-16 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108857755A (en) * | 2018-09-17 | 2018-11-23 | 中国科学院合肥物质科学研究院 | A kind of ceramics bottleneck processing unit (plant) |
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2018
- 2018-09-17 CN CN201821517945.0U patent/CN209110764U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108857755A (en) * | 2018-09-17 | 2018-11-23 | 中国科学院合肥物质科学研究院 | A kind of ceramics bottleneck processing unit (plant) |
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