CN209105473U - A kind of integrated portable induction heating apparatus - Google Patents
A kind of integrated portable induction heating apparatus Download PDFInfo
- Publication number
- CN209105473U CN209105473U CN201821411998.4U CN201821411998U CN209105473U CN 209105473 U CN209105473 U CN 209105473U CN 201821411998 U CN201821411998 U CN 201821411998U CN 209105473 U CN209105473 U CN 209105473U
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- induction heating
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Abstract
The utility model discloses a kind of integrated portable induction heating apparatuses, it is related to heating device technology area, the utility model includes cabinet, enclosure front surface is provided with main panel, power output interface is provided with below main panel, power output interface is connected with Water cooling cable, Water cooling cable is connected with coaxial transformer, induction heating system is disposed in cabinet from top to bottom, cold water self-circulating system and cooling water tank, the induction heating system includes circuit box, rectification mechanism is provided with immediately below circuit box, rectification mechanism is connected with DC support capacitor, DC support capacitance connection has four groups of filter capacitors, four groups of filter capacitors are connected with charging resistor, charging resistor is connected with IGBT rectification mechanism, IGBT rectification mechanism is connected with power output interface, circuit box is connected with hydraulic pressure sensor；The utility model has structure simple, and integrated level is high, conveniently moving, is suitable for large-scale popularization and produces.
Description
Technical field
The utility model relates to heating device technology areas, fill more particularly to a kind of integrated portable induction heating
It sets.
Background technique
With the high speed development of science and technology, people's living standard is increasingly improved, and pursuing the low work of labor intensity becomes people
And society inevitable choice, each enterprise improves automation and increases the investment of fund, increases top-skilled talent
The construction of troop reduces labor intensity of workers to be exactly to improve efficiency for enterprise, brings more profits for enterprise, improves enterprise
The comprehensive strength and competitiveness of industry.Existing heating device integrated level is not high, and structure is complicated, than cumbersome, it has not been convenient to it carries,
A kind of output of the secondary traditional induction heating equipment using sufficiently bulky transformer as power supply, not only volume greatly but also
Quality is very heavy, is difficult to dock with automation equipment.
So how to solve above-mentioned technical problem into the striving direction of those skilled in the art.
Utility model content
The purpose of this utility model is that: solve the not high technical problem of existing heating device integrated level；This is practical new
Type provides a kind of integrated portable induction heating apparatus.
The utility model specifically uses following technical scheme to achieve the goals above:
A kind of integrated portable induction heating apparatus, including cabinet, enclosure front surface are provided with main panel, main panel lower section
It is provided with power output interface, power output interface is connected with Water cooling cable, and Water cooling cable is connected with coaxial transformer, in cabinet
It is disposed with induction heating system, cold water self-circulating system and cooling water tank from top to bottom, the induction heating system includes
Circuit box, circuit box underface are provided with rectification mechanism, and rectification mechanism is connected with DC support capacitor, DC support capacitance connection
There are four groups of filter capacitors, four groups of filter capacitors are connected with charging resistor, and charging resistor is connected with IGBT rectification mechanism, IGBT rectification
Mechanism is connected with power output interface, and circuit box is connected with hydraulic pressure sensor, and the cold water self-circulating system includes cooling blower,
Cooling blower lower end is connected with condenser, and condenser is connected with cool-heat-exchanger, is connected with water collector below cool-heat-exchanger.
Further, the main panel upper left corner is equipped with power knob, is provided with chilled water system liquid crystal below power knob
Display screen, chilled water system liquid crystal display lower section are equipped with cold water parameter function button, and main panel center is equipped with colored display
Screen, colorful display screen right side are equipped with induction heating function and adjust button, and adjustment button right end is equipped with button door lock, main panel lower section
It is provided with power output interface, frequency modulation button, start button, power output interface lower section is provided with chamber door.
Further, the enclosure top quadrangle is provided with hanging ring, and cabinet rear surface is provided with rear lid door, puts down in rear lid door
Row is provided with two groups of handles, and main power source fast interface is provided with below handle, is provided with heat dissipation ventilation rear cover below rear lid door, is dissipated
It covers after heat ventilation and is provided with fan guard, be equipped with shutter below fan guard, chassis bottom is equipped with mobile base, after mobile base
Side is provided with two groups of universal wheels, is equipped with two groups of directive wheels in front of mobile base, cabinet two sides are provided with totally-enclosed cabinet door.
The beneficial effects of the utility model are as follows:
1, the utility model structure is simple, and realization device cold water self-loopa function, traditional induction heating apparatus needs to be equipped with
External cooling water cools down to the heating element of device, and the integrated portable induction heating apparatus that we design is without additional
Chilled water system sets cold water self-circulating system in device, avoids the cumbersome of external chilled water system.
2, output of traditional induction heating equipment using a kind of sufficiently bulky transformer as power supply, not only body
Product is big and quality is very heavy, is difficult to dock with automation equipment.We use portable coaxial transformer, it is not only small in size and
Coaxial transformer and induction heating host can be facilitated realization to automate by but light weight with very long Water cooling cable.
3, a moveable pedestal is arranged in present apparatus lower part, and base bottom is furnished with castor, can according to need movement, make
Heating becomes lightly freely.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the rearview of the utility model；
Fig. 3 is the perspective view of the utility model；
Appended drawing reference: 1- power knob, 2- chilled water system liquid crystal display, 3- function button, 4- power output interface, 5-
Main panel, 6- colorful display screen, 7- adjust button, 8- cabinet, 9- button door lock, 10- frequency modulation button, 11- start button, 12-
Water cooling cable, 13- coaxial transformer, 14- top cover, 15- hanging ring, lid door after 16-, 17- handle, 18- rear cover, 19- fan guard,
20- shutter, 21- mobile base, the totally-enclosed cabinet door of 22-, 23- main power source quick coupling, 24- directive wheel, 25- universal wheel, 26-
IGBT rectification mechanism, 27- DC support capacitor, 28- filter capacitor, 29- hydraulic pressure sensor, 30- resonant capacitance, 31- cooling wind
Machine, 32- condenser, 33- cooling water tank, 34- circuit box, 35- rectification mechanism, 36- charging resistor, 37- A.C. contactor, 38-
Cool-heat-exchanger, 39- header tank.
Specific embodiment
In order to which those skilled in the art better understand the utility model, with reference to the accompanying drawing with following embodiment to this
Utility model is described in further detail.
Embodiment 1
As shown in Figure 1 to Figure 3, the present embodiment provides a kind of integrated portable induction heating apparatus, the settings of 8 front surface of cabinet
There is main panel 5, power output interface 4 is provided with below main panel 5, power output interface 4 is connected with Water cooling cable 12, water flowing electricity
Cable 12 is connected with coaxial transformer 13, be disposed with from top to bottom in cabinet 8 induction heating system, cold water self-circulating system and
Cooling water tank 33, the induction heating system include circuit box 34, and rectification mechanism 35, motor-generator set are provided with immediately below circuit box 34
Structure 35 is connected with DC support capacitor 27, and DC support capacitor 27 is connected with four groups of filter capacitors 28, and four groups of filter capacitors 28 connect
It is connected to charging resistor 36, charging resistor 36 is connected with IGBT rectification mechanism 26, and IGBT rectification mechanism 26 is connected with power supply output and connects
Mouthfuls 4, circuit box 34 is connected with hydraulic pressure sensor 29, and the cold water self-circulating system includes cooling blower 31, under cooling blower 31
End is connected with condenser 32, and condenser 32 is connected with cool-heat-exchanger 38, water collector 39 is connected with below cool-heat-exchanger 38.
In the present embodiment, heating device control panel concentration is placed in circuit box, and being centrally placed can be to avoid the interference of electromagnetism
Problem, and mechanism is made to seem simple generous, the incoming power that voltage is 380V50Hz is rectified into 574V's by rectification mechanism
Direct current, by 4 filter capacitors that direct current is more stable, the effect of DC support capacitor is auxiliary filter capacitor filtering, after
IGBT rectification mechanism is by the DC inverter of 574V at the High Level AC Voltage of (10-100) KHZ, and IGBT rectification mechanism is by two
IGBT module, two 0.2uf Absorption Capacitances and a cooling water box composition, the High Level AC Voltage for being reverse into (10-100) KHZ are logical
It crosses Water cooling cable and connects portable transformer, the High Level AC Voltage of (10-100) KHZ is become the height of low-voltage by portable transformer
The high-frequency alternating current of electric current passes through the Qiang Ci factory of inductor output alternation, and conductive metal is placed in the Qiang Ci factory of alternation can be fast
The heating of speed.Whether the hydraulic pressure pressure in hydraulic pressure sensor detection system can reach standard, if there is pressure not enough or do not have
Hydraulic pressure, sensor can transmit a deficient water signal to master controller, and master controller works on arrestment, and resonant capacitance is
Main components in LC oscillating circuit, resonant capacitance and portable transformer, inductor constitute a LC oscillating circuit together, hand over
Flowing contactor effect is to carve when energized, since the resistance value of filter capacitor is very big, is had if plugging in one very big
Immediate current generate, being spaced apart breaker can trip, we first allow electric current stream by one delay circuit of addition, the moment of energization
Through a charging resistor give filter capacitor charging, when filter capacitor is fully charged connected by A.C. contactor, in this way it is avoided that
Very big electric current is generated, being spaced apart would not trip；A power output interface is configured immediately ahead of heating device and Water cooling cable connects
Connect, the Water cooling cable other end connect coaxial transformer, coaxial transformer be induction heating output end, can connect inductor into
Row heat treatment, the portable coaxial transformer used in this way, not only small in size and light weight can use very long water flowing electricity
Coaxial transformer and induction heating host are facilitated realization to automate by cable；Middle layer is chilled water system, provides cold water for whole equipment
Water source, chilled water system include that cooling blower blows to the heat in condenser in atmosphere, and cool-heat-exchanger effect is will to flow through it
Internal hot water is converted into cold water by heat exchange and uses for equipment, further includes the circulation that power water pump is system in whole system
The flowing of water provides power, and water collector is to disperse water source to each module for needing cold water, and device cold water is achieved and follows certainly
Ring function, traditional induction heating apparatus need to be equipped with external cooling water and cool down to the heating element of device, we design
Integrated portable induction heating apparatus be not necessarily to additional chilled water system, set cold water self-circulating system in device, avoid external cold
Water system it is cumbersome.
Embodiment 2
The implementation case is further improved in embodiment 1, specifically:
5 upper left corner of main panel is equipped with power knob 1, is provided with chilled water system liquid crystal display below power knob 1
2, cold water parameter function button 3 is equipped with below chilled water system liquid crystal display 2,5 center of main panel is equipped with colorful display screen
6, it is equipped with induction heating function on the right side of colorful display screen 6 and adjusts button 7, adjustment 7 right end of button is equipped with button door lock 9, main panel 5
Lower section is provided with power output interface 4, frequency modulation button 10, start button 11, is provided with chamber door below power output interface 4.
Main panel is equipped in the present embodiment, immediately ahead of heating device and shows equipment operation condition, and the main panel upper left corner is equipped with
The effect of one power knob be control control system set on/off, be chilled water system liquid crystal display below power knob,
The cold temperature parameter of real-time display cold water, it is that adjustment is cold that chilled water system liquid crystal display lower section, which is the effect of cold water parameter function button,
The pre-set parameter of water system, main panel display screen broad in the middle are the colorful display screen of induction heating system, using being aobvious in real time
Show heating parameters, colorful display screen the right of induction heating system is that induction heating function adjusts button, and effect is that adjustment adds
Thermal parameter, main panel right end are a button door locks, are easy to open control cabinet lid door, work convenient to overhaul.
Embodiment 3
The implementation case is further improved in embodiment 1, specifically:
The 8 top quadrangle of cabinet is provided with hanging ring 15, and 8 rear surface of cabinet is provided with rear lid door 16, puts down in rear lid door 16
Row is provided with two groups of handles 17, and main power source fast interface 23 is provided with below handle 17, and it is logical that heat dissipation is provided with below rear lid door 16
Wind rear cover 18 is provided with fan guard 19 on heat dissipation ventilation rear cover 18, is equipped with shutter 20 below fan guard 19,8 bottom of cabinet is set
There is mobile base 21,21 rear of mobile base is provided with two groups of universal wheels 25, is equipped with two groups of directive wheels 24 in front of mobile base 21,
8 two sides of cabinet are provided with totally-enclosed cabinet door 22.
In the present embodiment, there are four hanging rings for the top cover quadrangle at the top of heating device, facilitate row lifting to unload, are placed in the sense of device
It is moved easily in lid door equipped with a pair of of handle after should heating, the lower right corner is that main power source fast interface facilitates plug power supply, mechanism two
Side is equipped with totally-enclosed cabinet door, the rear lower layer of mechanism be cover design after heat dissipation ventilation have a fan guard, facilitate cold water mechanism
Blower change wind, totally-enclosed cabinet door lower part is equipped with shutter and facilitates ventilation；Mechanism bottommost is equipped with packaged type bottom plate and conveniently sets
Standby movement, packaged type bottom plate lower part are set there are four castor, before two be directive wheel, subsequent two are universal wheel, can
To move as needed, become heating lightly freely.
The above, the only preferred embodiment of the utility model, are not intended to limit the utility model, the utility model
Scope of patent protection be subject to claims, it is equivalent made by all specifications and accompanying drawing content with the utility model
Structure change similarly should be included in the protection scope of the utility model.
Claims (3)
1. a kind of integrated portable induction heating apparatus, including cabinet (8), which is characterized in that cabinet (8) front surface is provided with master
Panel (5), main panel (5) lower section are provided with power output interface (4), and power output interface (4) is connected with Water cooling cable (12),
Water cooling cable (12) is connected with coaxial transformer (13), is disposed with induction heating system, cold water from top to bottom in cabinet (8)
Self-circulation system and cooling water tank (33), the induction heating system include circuit box (34), setting immediately below circuit box (34)
Have rectification mechanism (35), rectification mechanism (35) is connected with DC support capacitor (27), and DC support capacitor (27) is connected with four groups
Filter capacitor (28), four groups of filter capacitors (28) are connected with charging resistor (36), and charging resistor (36) is connected with IGBT motor-generator set
Structure (26), IGBT rectification mechanism (26) are connected with power output interface (4), and circuit box (34) is connected with hydraulic pressure sensor (29),
The cold water self-circulating system includes cooling blower (31), and cooling blower (31) lower end is connected with condenser (32), condenser
(32) it is connected with cool-heat-exchanger (38), is connected with water collector (39) below cool-heat-exchanger (38).
2. a kind of integrated portable induction heating apparatus according to claim 1, which is characterized in that the main panel (5) is left
Upper angle is equipped with power knob (1), is provided with chilled water system liquid crystal display (2), chilled water system liquid crystal below power knob (1)
Cold water parameter function button (3) is equipped with below display screen (2), main panel (5) center is equipped with colorful display screen (6), and colour is aobvious
Induction heating function adjustment button (7) is equipped on the right side of display screen (6), adjustment button (7) right end is equipped with button door lock (9), main panel
(5) lower section is provided with frequency modulation button (10), start button (11), is provided with chamber door below power output interface (4).
3. a kind of integrated portable induction heating apparatus according to claim 1, which is characterized in that at the top of the cabinet (8)
Quadrangle is provided with hanging ring (15), and cabinet (8) rear surface is provided with rear lid door (16), is arranged in parallel with two groups of handles on rear lid door (16)
Hand (17), handle (17) lower section are provided with main power source fast interface (23), are provided with heat dissipation ventilation rear cover below rear lid door (16)
(18), it is provided with fan guard (19) on heat dissipation ventilation rear cover (18), is equipped with shutter (20) below fan guard (19), cabinet (8)
Bottom is equipped with mobile base (21), and mobile base (21) rear is provided with two groups of universal wheels (25), sets in front of mobile base (21)
There are two groups of directive wheels (24), cabinet (8) two sides are provided with totally-enclosed cabinet door (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821411998.4U CN209105473U (en) | 2018-08-30 | 2018-08-30 | A kind of integrated portable induction heating apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821411998.4U CN209105473U (en) | 2018-08-30 | 2018-08-30 | A kind of integrated portable induction heating apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209105473U true CN209105473U (en) | 2019-07-12 |
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ID=67151622
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821411998.4U Active CN209105473U (en) | 2018-08-30 | 2018-08-30 | A kind of integrated portable induction heating apparatus |
Country Status (1)
| Country | Link |
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| CN (1) | CN209105473U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113260722A (en) * | 2019-01-14 | 2021-08-13 | 首要金属科技奥地利有限责任公司 | Device for inductively heating workpieces in a rolling mill |
-
2018
- 2018-08-30 CN CN201821411998.4U patent/CN209105473U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113260722A (en) * | 2019-01-14 | 2021-08-13 | 首要金属科技奥地利有限责任公司 | Device for inductively heating workpieces in a rolling mill |
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