CN209103867U - A kind of horizontal multi-head belting machine - Google Patents

A kind of horizontal multi-head belting machine Download PDF

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Publication number
CN209103867U
CN209103867U CN201821798961.1U CN201821798961U CN209103867U CN 209103867 U CN209103867 U CN 209103867U CN 201821798961 U CN201821798961 U CN 201821798961U CN 209103867 U CN209103867 U CN 209103867U
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China
Prior art keywords
band
base
guide
wire rod
head
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CN201821798961.1U
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Chinese (zh)
Inventor
郑庆均
蒋海亮
邹时兵
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DONGGUAN QINGFENG ELECTRIC MACHINERY Co Ltd
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DONGGUAN QINGFENG ELECTRIC MACHINERY Co Ltd
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Priority to CN201821798961.1U priority Critical patent/CN209103867U/en
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Abstract

The utility model relates to wire and cable production equipment technologies, refer in particular to a kind of horizontal multi-head belting machine, it includes base, the base is equipped with the payingoff mechanism for discharging and rotating wire rod, the payingoff mechanism includes the winding area that wire rod is wound in for ribbon supply, and the base is equipped with for carrying and discharging the putting with mechanism, for that will put the band guidance with mechanism to the guide mechanism in the winding area and the strainer for the tension for being used to adjust the band on guide mechanism of band.When specific works, puts the band with mechanism and guide to the winding area of payingoff mechanism via guide mechanism to wire rod progress band, strainer can be adjusted the tension of the band on guide mechanism, to stablize the tension of band;The invention simultaneously to improve the speed of band, or according to a variety of different bands of production requirement packet, can improve the quality of wire rod simultaneously to wire rod packet multi-ribbon.

Description

A kind of horizontal multi-head belting machine
Technical field
The present invention relates to wire and cable production equipment technologies, refer in particular to a kind of horizontal multi-head belting machine.
Background technique
Highly competitive between present enterprise, with the continuous promotion that market requires properties of product, wire rod is wanted The band number of plies asked is also more and more, and early stage sandwich tape is carried out using substep, wrapped first layer carry out needing when second layer band again through Beaming is crossed to wrap again, and so on can be only achieved the required band number of plies, increase the uncontrollability to wire rod in this course And destructiveness, also increase labor hour;Selling band machine on the market simultaneously is mostly that magnetic powder cluth or magnetic hysteresis is used to stop The mode of vehicle provides band tension, is regularly maintained using magnetic powder cluth needs, output torque can be with using the time to become Change, cause product unstable, there are remanence phenomenons to keep tension unstable in low speed using magnetic hysteresis brake, causes product quality unstable It is fixed, it with the unstable undesirable condition of tension, hides some dangers for the stability of enterprise product quality, increases enterprise business risk.
Summary of the invention
The present invention provides a kind of horizontal multi-head belting machine, have band is stable, band quality is high, it is fast to can wrap tape speed, The advantages of can wrap a variety of bands.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme:
A kind of horizontal multi-head belting machine comprising base, the base are equipped with the unwrapping wire for discharging and rotating wire rod Mechanism, the payingoff mechanism include the winding area that wire rod is wound in for ribbon supply, and the base is equipped with for carrying and discharging band Put with mechanism, for by put with mechanism with guidance to it is described winding area guide mechanism and be used for adjust be located at conduction band machine The strainer of the tension of band on structure.
Further, band mechanism, guide mechanism and the strainer put is provided with multiple groups.
Further, the payingoff mechanism includes that rotation is carried on base for passing through for wire rod and for rotating wire rod It unwrapping wire head, the first actuator for driving unwrapping wire head to rotate, the first flange passed through equipped with the first cable-through hole for wire rod and sets The second flange for having the second cable-through hole to pass through for wire rod forms winding area between the first flange and second flange.
Further, it is described put with mechanism include rotation be carried on base first gear, rotation be carried on base and with First gear engages the second gear connected, coaxially connected with the second gear and tep reel for winding band and for driving Second actuator of dynamic first gear rotation.
Further, the guide mechanism includes the first conduction band group with guidance to strainer for that will be located at tep reel Part, the second guide module with guidance to winding area for strainer will to be located at, the band guidance for being used to be located at winding area It is wound in the third guide module of wire rod.
Further, first guide module includes the multiple first rotating shafts and rotation setting for being slideably positioned in base In the first deflector roll of each first rotating shaft;Second guide module includes the multiple guide brackets for being movably set in base, rotation It is carried on the second deflector roll of guide bracket and the first closure for fixing guide bracket and base;The first flange and the second method Multiple guide rods are fixedly installed between orchid, the third guide module includes activity setting and is detachably oriented in one of The bootstrap block of bar, the second shaft for being articulated with bootstrap block, the third deflector roll for being rotatably dispose in the second shaft, for fixing bootstrap block In the second closure of guide rod and for fixing the second shaft in the third closure of bootstrap block.
Further, the strainer includes the sliding block for being slideably positioned in base, the third shaft for being fixed on sliding block, turns Dynamic the 4th deflector roll for being set to third shaft, the sliding block slide along direction equipped with slide bar, the base be fixed with it is described The fixed block of sliding bar cooperation, the slide bar passes through fixed block far from one end of sliding block and is threaded with abutting block, described It is socketed with the first spring and second spring on slide bar, the both ends of first spring abut sliding block and fixed block respectively, and described The both ends of two springs abut fixed block respectively and abut block.
Further, the 4th deflector roll is equipped with pressure sensor, and the base is equipped with and the second actuator and pressure The controller of sensor electrical connection, the controller are used to receive the signal of pressure sensor to control turning for the second actuator Speed.
It further, further include for heated so that the thermoplastic piece with pyrocondensation with the wire rod of winding to completion.
Further, protection cabinets are additionally provided with outside the base, the protection cabinets are equipped with cabinet door.
Beneficial effects of the present invention:
First, base is equipped with payingoff mechanism, puts band mechanism, guide mechanism and strainer, when specific works, band machine is put The band of structure guides to the winding area of payingoff mechanism via guide mechanism and carries out band to wire rod, and strainer can be to guide mechanism On the tension of band be adjusted, to stablize the tension of band, improve the quality of wire rod;
Second, put band mechanism, guide mechanism and strainer are provided with multiple groups, can simultaneously to wire rod packet multi-ribbon, with The speed of band is improved, or according to a variety of different bands of production requirement packet;
Third, being fixed with multiple guide rods between first flange and second flange, third guide module includes activity setting And detachably in the bootstrap block of one of guide rod, the second shaft for being articulated with bootstrap block, be rotatably dispose in the second shaft Third deflector roll, for fixing bootstrap block in the second closure of one of guide rod and for fixing the second shaft in bootstrap block Third closure, when specific works, sliding guidance block can carry out coarse adjustment to the screw pitch of band, rotate the second shaft, can be right The screw pitch of band carries out fine tuning, so that band quality be turned up.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to embodiment or description of the prior art Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only of the invention some Embodiment for those of ordinary skill in the art without any creative labor, can also be according to these Attached drawing obtains other attached drawings.
Fig. 1 is schematic perspective view of the invention;
Fig. 2 is payingoff mechanism of the invention, puts the floor map with mechanism, guide mechanism and strainer;
Fig. 3 is payingoff mechanism of the invention, puts the schematic perspective view with mechanism, guide mechanism and strainer;
Fig. 4 is the second guide module structural schematic diagram of the invention;
Fig. 5 is third guide module structural schematic diagram of the invention;
Fig. 6 is strainer structural schematic diagram of the invention;
Fig. 7 is pressure sensor of the invention, controller and the second actuator connection relationship diagram
Description of symbols: 100, base;110 protection cabinets;120, cabinet door;200, payingoff mechanism;210, area is wound;220, Unwrapping wire head;230, the first actuator;231, belt;240, first flange;250, second flange;260, guide rod;300, band is put Mechanism;310, first gear;320, second gear;330, tep reel;340, the second actuator;400, guide mechanism;410, first Guide module;411, first rotating shaft;412, the first deflector roll;420, the second guide module;421, guide bracket;422, strip-shaped hole; 423, the second deflector roll;424, the first closure;430, third guide module;431, bootstrap block;432, the second shaft;433, third Deflector roll;434, the second closure;435, third closure;436, fixed link;500, strainer;510, sliding block;520, third Shaft;530, the 4th deflector roll;540, slide bar;550, fixed block;560, block is abutted;570, the first spring;580, second spring; 600, pressure sensor;700, controller;800, thermoplastic piece.
Specific embodiment
For the ease of the understanding of those skilled in the art, the present invention is made further below with reference to embodiment and attached drawing Bright, the content that embodiment refers to not is limitation of the invention.
As shown in Figure 1, a kind of horizontal multi-head belting machine provided by the invention comprising base 100, on the base 100 Equipped with the payingoff mechanism 200 for discharging and rotating wire rod, the payingoff mechanism 200 includes that twining for wire rod is wound in for ribbon supply Around area 210, the base 100, which is equipped with, to be drawn for carrying and discharging putting for band with mechanism 300, for will put the band with mechanism 300 It is directed at the guide mechanism 400 in the winding area 210 and the tensioning device of the tension for adjusting the band being located on guide mechanism 400 Structure 500.Here band can put the band with mechanism 300 for mica tape, cotton paper band, aluminium foil, polyester film etc., when specific works Band is carried out to wire rod via the guidance of guide mechanism 400 to winding area 210, strainer 500 can be on guide mechanism 400 The tension of band is adjusted, to stablize the tension of band, improves the quality of wire rod.
As shown in Figures 2 and 3, described to put band mechanism 300, guide mechanism 400 and strainer in order to improve band speed 500 are provided with multiple groups.Specifically, band mechanism 300, guide mechanism 400 and strainer 500 are put and is provided with two groups, is located at It the two sides of payingoff mechanism 200 and is centrosymmetric difference with being located at the wire rod in winding area 210, such two groups put with mechanism 300, lead Band mechanism 400 and strainer 500 are not easy to interfere with each other at runtime.The present invention can be simultaneously to two band of wire rod packet, to mention The speed of high band;Or according to the two different bands of production requirement packet.
As shown in Figures 2 and 3, the payingoff mechanism 200 include rotation be carried on base 100 for passing through for wire rod and In the unwrapping wire head 220 of rotation wire rod, the first actuator 230 for driving unwrapping wire head 220 to rotate, it is equipped with the first cable-through hole (figure In do not mark) first flange 240 that passes through for wire rod and be equipped with what the second cable-through hole (not marking in figure) passed through for wire rod Second flange 250 forms winding area 210 between the first flange 240 and second flange 250.Specifically, the first actuator 230 be first motor, and the output shaft of first motor is equipped with first pulley (not marking in figure), and unwrapping wire head 220 is fixed with the Two belt wheels (do not mark) in figure, are arranged connection by belt 231 between first pulley and the second belt wheel.Wire rod, which sequentially passes through, to be put The end of a thread 220, first flange 240 and second flange 250, and first motor drives unwrapping wire head 220 to rotate and then drives wire rod rotation, Consequently facilitating wire rod is in winding 210 band of area.
As shown in Fig. 2, described put with mechanism 300 includes that rotation is carried on the first gear 310 of base 100, rotation carrying Engage in base 100 and with first gear 310 second gear 320, coaxially connected with the second gear 320 and be used for of connection The tep reel 330 of winding band and the second actuator 340 for driving first gear 310 to rotate (with reference to Fig. 3).Specifically, Two actuators 340 are servo motor, and the diameter of first gear 310 is less than the diameter of second gear 320, first gear 310 and the The setting of two gears 320 has speed changing effect, can be excessive so that 330 revolving speed of tep reel is excessive to avoid the revolving speed of servo motor, makes At the fracture of band when putting band.
As shown in Figures 2 and 3, the guide mechanism 400 includes for that will be located at the band guidance of tep reel 330 to strainer 500 the first guide module 410, the second guide module with guidance to winding area 210 for strainer 500 will to be located at 420, for the third guide module 430 for being wound in wire rod with guidance in winding area 210 will to be located at.When specific works, tep reel 330 Band is discharged, band successively passes through the first guide module 410, strainer 500, the second guide module 420 and third guide module 430, to be wound on the wire rod in winding area 210, complete band.
Specifically, as shown in figure 3, first guide module 410 includes multiple first turns for being slideably positioned in base 100 Axis 411 and the first deflector roll 412 for being rotatably dispose in each first rotating shaft 411.Here there are two first rotating shaft 411 is set, two First rotating shaft 411 is set to the side that base 100 is located at tep reel 330, the axis of two first rotating shafts 411 and the axis of tep reel 330 Line is parallel to each other, and the first deflector roll 412 in two first rotating shafts 411 is used to the band for being set around tep reel 330 leading to tensioning device Structure 500.The spacing between adjustable two first rotating shafts 411 is arranged in two slidings of first rotating shaft 411, and then finely tunes across two The tension of 411 band of first rotating shaft
Specifically, as shown in Figure 3 and Figure 4, second guide module 420 includes being movably set in the multiple of base 100 Guide bracket 421 rotates the second deflector roll 423 for being carried on guide bracket 421 and first for fixing guide bracket 421 and base 100 Closure 424.The guide bracket 421 there are two semicircular in shape is set herein, offers arc-shaped strip-shaped hole 422 in guide bracket 421, First closure 424 is two bolts, and bolt passes through strip-shaped hole 422 and is threadedly coupled with base 100, and rotating bolt can make bolt Head abuts guide bracket 421, and guide bracket 421 is fixed.Opposite sliding can occur in strip-shaped hole 422 for bolt, and then adjust The angle of whole second deflector roll 423, can be under the guidance of two the second deflector rolls 423 from the band of strainer 500, and adjustment is brought into Enter to wind the angle in area 210, so that avoiding band from entering winding area 210 forms folding, causes the thickness of band inconsistent, influence line Material amount.
Specifically, as shown in Figure 3 and Figure 5, it is fixedly installed between the first flange 240 and second flange 250 multiple Guide rod 260, the third guide module 430 include that activity is arranged and detachably in the bootstrap block of one of guide rod 260 431, the second shaft 432 for being articulated with bootstrap block 431, the third deflector roll 433 for being rotatably dispose in the second shaft 432, for fixing Bootstrap block 431 in the second closure 434 of guide rod 260 and for fixing the second shaft 432 it is sealed in the third of bootstrap block 431 Part 435.Guide rod 260 there are four being uniformly arranged herein, bootstrap block 431 opens up reeded grip block for two (not to be had in figure Label), the groove of grip block is adapted to one of 260 bumps of guide rod, and the second closure 434 is bolt, two grip blocks It is fixed, rotates between adjustable two grip blocks of the second closure 434 through bolt after clamping a guide pad Clamping force, to facilitate sliding guidance block 431.A fixed link 436, third closure here are provided on bootstrap block 431 435 be bolt (not marking in figure), the second shaft 432 for being equipped with clip slot is fixed using bolt, so that the second shaft 432 hinged ends are fixedly clamped bar 436.When specific works, sliding guidance block 431 can carry out coarse adjustment, rotation to the screw pitch of band Second shaft 432 can carry out fine tuning to the screw pitch of band, so that band quality be turned up.
As shown in Figure 3 and Figure 6, the strainer 500 includes the sliding block 510 for being slideably positioned in base 100, is fixed on cunning The third shaft 520 of block 510, the 4th deflector roll 530 for being rotatably dispose in third shaft 520, the sliding block 510 slide along direction Equipped with slide bar 540, the base 100 is fixed with the fixed block 550 being slidably matched with the slide bar 540, and the slide bar 540 is separate One end of sliding block 510, which passes through fixed block 550 and is threaded with, abuts block 560, is socketed with the first spring on the slide bar 540 570 and second spring 580, the both ends of first spring 570 abut sliding block 510 and fixed block 550, the second spring respectively 580 both ends abut fixed block 550 respectively and abut block 560.When specific works, band is sent to the 4th by the first deflector roll 412 and leads Roller 530, then the second deflector roll 423 is sent to by the 4th deflector roll 530, when band passes through four deflector rolls 530, the first spring 570 and second Spring 580 can have buffer function to the 4th deflector roll 530, and then adjust suffered tension when band transmission.Rotation abuts block 560, The ability of the anti-deformation of adjustable sliding block 510, and then the size of tension when with transmission is adjusted, on the one hand it can guided to avoid band It is broken when transmission, on the other hand can make the close packet of band outside wire rod, improve band quality.
As shown in Figure 3 and Figure 7, the 4th deflector roll 530 is equipped with pressure sensor 600, and the base 100 is equipped with and the The controller 700 that two actuators 340 are electrically connected with pressure sensor 600, the controller 700 is for receiving pressure sensor 600 signal is to control the revolving speed of the second actuator 340.The first number is preset when 600 pressure of pressure sensor is greater than When value, pressure sensor 600 exports the first signal, when 600 pressure of pressure sensor, which is less than, presets second value, Pressure sensor 600 exports second signal;When controller 700 receives the first signal, controller 700 controls the second actuator 340 accelerate;When controller 700 receives second signal, controller 700 controls the second actuator 340 and slows down.It in this way can be right The tension of band carries out flexible adjustment.
As shown in Figures 2 and 3, horizontal belting machine further include for complete band wind wire rod heated so that Thermoplastic piece 800 with pyrocondensation.The wire rod that band is completed passes through thermoplastic piece 800, and band can be made to shrink and be adjacent to wire rod, band is avoided to send out It is raw to loosen, influence wire quality.
As shown in Figure 1, being additionally provided with protection cabinets 110 outside the base 100, the protection cabinets 110 are equipped with cabinet door 120.Protection Cabinet 110 can enter to wind with surface dirt area 210, influence the quality of band.
Working principle: the band for being set around tep reel 330 successively passes through the first deflector roll 412, the 4th deflector roll 530, the second deflector roll 423 It is wound on wire rod with third deflector roll 433, the wire rod that band is completed is handled using the thermoplastic shaping of thermoplastic piece 800, makes band Contraction is adjacent to wire rod.
All technical characteristics in the present embodiment can be freely combined according to actual needs.
Above-described embodiment is the preferable implementation of the present invention, and in addition to this, the present invention can be realized with other way, Do not depart from the technical program design under the premise of it is any obviously replace it is within the scope of the present invention.

Claims (10)

1. a kind of horizontal multi-head belting machine, including base, the base is equipped with the payingoff mechanism for discharging and rotating wire rod, The payingoff mechanism includes the winding area that wire rod is wound in for ribbon supply, it is characterised in that: the base be equipped with for carry and Release band put with mechanism, for by put with mechanism band guidance to it is described winding area guide mechanism and be used for adjusting be located at The strainer of the tension of band on guide mechanism.
2. a kind of horizontal multi-head belting machine according to claim 1, it is characterised in that: described to put band mechanism, guide mechanism Strainer is provided with multiple groups.
3. a kind of horizontal multi-head belting machine according to claim 1, it is characterised in that: the payingoff mechanism includes that rotation is held Be loaded in base for pass through for wire rod and the unwrapping wire head for rotating wire rod, the first actuator for driving unwrapping wire head to rotate, The first flange passed through equipped with the first cable-through hole for wire rod and the second flange passed through equipped with the second cable-through hole for wire rod, described Winding area is formed between one flange and second flange.
4. a kind of horizontal multi-head belting machine according to claim 2, it is characterised in that: the band mechanism of putting includes that rotation is held It is loaded in the first gear of base, rotation is carried on base and the second gear of connection and second tooth are engaged with first gear Take turns the coaxially connected and tep reel for winding band and the second actuator for driving first gear to rotate.
5. a kind of horizontal multi-head belting machine according to claim 3, it is characterised in that: the guide mechanism includes for inciting somebody to action The first guide module positioned at tep reel with guidance to strainer, for the band guidance of strainer will to be located to winding area Second guide module, the third guide module that wire rod is wound in guidance for winding area will to be located at.
6. a kind of horizontal multi-head belting machine according to claim 5, it is characterised in that: first guide module includes sliding It is dynamic to be set to multiple first rotating shafts of base and be rotatably dispose in the first deflector roll of each first rotating shaft;The second conduction band group Part include the multiple guide brackets for being movably set in base, rotation be carried on guide bracket the second deflector roll and for fix guide bracket with First closure of base;Multiple guide rods, the third conduction band are fixedly installed between the first flange and second flange Component include activity setting and detachably in the bootstrap block of one of guide rod, the second shaft for being articulated with bootstrap block, rotation It is set to the third deflector roll of the second shaft, for fixing bootstrap block in the second closure of guide rod and for fixing the second shaft In the third closure of bootstrap block.
7. a kind of horizontal multi-head belting machine according to claim 4, it is characterised in that: the strainer includes that sliding is set It is placed in the sliding block of base, the third shaft of sliding block is fixed on, is rotatably dispose in the 4th deflector roll of third shaft, the sliding block is along it Glide direction is equipped with slide bar, and the base is fixed with the fixed block with sliding bar cooperation, and the slide bar is far from sliding block One end passes through and fixed block and is threaded with abutting block, is socketed with the first spring and second spring on the slide bar, and described first The both ends of spring abut sliding block and fixed block respectively, and the both ends of the second spring abut fixed block respectively and abut block.
8. a kind of horizontal multi-head belting machine according to claim 7, it is characterised in that: the 4th deflector roll is passed equipped with pressure Sensor, the controller that the base is equipped with and the second actuator is electrically connected with pressure sensor, the controller is for receiving The signal of pressure sensor is to control the revolving speed of the second actuator.
9. a kind of horizontal multi-head belting machine according to claim 1, it is characterised in that: further include for completion band winding Wire rod heated so that the thermoplastic piece with pyrocondensation.
10. a kind of horizontal multi-head belting machine according to claim 1, it is characterised in that: be additionally provided with protection outside the base Cabinet, the protection cabinets are equipped with cabinet door.
CN201821798961.1U 2018-11-01 2018-11-01 A kind of horizontal multi-head belting machine Active CN209103867U (en)

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Application Number Priority Date Filing Date Title
CN201821798961.1U CN209103867U (en) 2018-11-01 2018-11-01 A kind of horizontal multi-head belting machine

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Application Number Priority Date Filing Date Title
CN201821798961.1U CN209103867U (en) 2018-11-01 2018-11-01 A kind of horizontal multi-head belting machine

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CN209103867U true CN209103867U (en) 2019-07-12

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109378127A (en) * 2018-11-01 2019-02-22 东莞市庆丰电工机械有限公司 A kind of horizontal multi-head belting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109378127A (en) * 2018-11-01 2019-02-22 东莞市庆丰电工机械有限公司 A kind of horizontal multi-head belting machine
CN109378127B (en) * 2018-11-01 2023-12-19 东莞市庆丰电工机械有限公司 Horizontal multi-head taping machine

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Address after: Room 103, No.3, Cunsheng Road, Shatian Town, Dongguan City, Guangdong Province 523000

Patentee after: DONGGUAN QINGFENG ELECTRIC MACHINERY Co.,Ltd.

Address before: 523000 Industrial Zone, Baisha four village, Humen Town, Guangdong, Dongguan

Patentee before: DONGGUAN QINGFENG ELECTRIC MACHINERY Co.,Ltd.