CN209096092U - A kind of biomass tile raw material impact molding machine - Google Patents
A kind of biomass tile raw material impact molding machine Download PDFInfo
- Publication number
- CN209096092U CN209096092U CN201820769338.7U CN201820769338U CN209096092U CN 209096092 U CN209096092 U CN 209096092U CN 201820769338 U CN201820769338 U CN 201820769338U CN 209096092 U CN209096092 U CN 209096092U
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- hydraulic cylinder
- pressure
- pressure region
- feed bin
- rear side
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/007—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a plurality of pressing members working in different directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/027—Particular press methods or systems
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
The utility model relates to biological substance fuel forming machines.It is designed to provide a kind of compact-sized, high production efficiency biomass tile raw material impact molding machine.The technical scheme adopted by the utility model is a kind of biomass tile raw material impact molding machine, the top including workbench and setting on the table is provided with the pre-pressing die of feed inlet, the front openings of the pre-pressing die, and is provided with mobile feed bin；The pre- pressure cylinder to stretch along pre-pressing die front-rear direction is provided on rear side of the pre-pressing die, the output end of the pre- pressure cylinder is protruded into pre-pressing die and connect with prefabricating plate.The utility model yield is high, low energy consumption, high-quality, small in size, light-weight, compact-sized.
Description
Technical field
The utility model relates to biological substance fuel forming machines, and in particular to a kind of biomass tile raw material impact molding machine.
Background technique
Biomass fuel: referring to biological material burning as fuel, generally mainly agriculture and forestry organic waste material (such as stalk,
Sawdust, bagasse, rice chaff etc.), the main distinction is in fossil fuel.In current national policy and environmental protection standard, directly burn
Biomass belongs to high pollution fuel, only uses in the brick kitchen range in rural area, does not allow to use in city.Biomass fuel is answered
With it is using agricultural waste as raw material, by crushing, mixing, extruding, drying etc. that practical, which is mainly biomass molding fuel,
A kind of various molding, can directly to burn Novel clean-fuel is made in technique.
Have the granulators such as spiral, ring moulds, flat-die currently on the market, squeeze fritter machine, pass the big block forming machine of pressure etc., all exist
Different degrees of defect, some key positions are easily worn, low output, maintenance rate are high, energy consumption is high, are needed binder, are not suitable for
Tile raw material, some material leakages are serious, total arrangement is unreasonable, bulky, cost is high, input cost is big, seriously constrain life
The development of biomass fuel industry.
Summary of the invention
The purpose of this utility model is to provide a kind of compact-sized, high production efficiency biomass tile raw materials to strike out
Type machine.
For achieving the above object, the technical scheme adopted by the utility model is a kind of biomass tile raw material rushes
Pressing machine, the top including workbench and setting on the table are provided with the pre-pressing die of feed inlet, the pre-pressing die
Front openings, and be provided with mobile feed bin；Be provided on rear side of the pre-pressing die along pre-pressing die front-rear direction stretch
Pre- pressure cylinder, the output end of the pre- pressure cylinder are protruded into pre-pressing die and are connect with prefabricating plate；
The mobile feed bin includes feed bin bottom plate and two feed bins being parallel to each other being arranged at left and right sides of feed bin bottom plate
Vertical plate is provided with lateral feed bin guide rail at the top of feed bin vertical plate；The rear side of mobile feed bin is opposite with the opening of pre-pressing die；It moves
The right side setting feed bin of dynamic feed bin drives mold, the left side opening of the feed bin driving mold, and right side is provided with along right and left
Storehouse hydraulic cylinder is pushed away to flexible；The output end for pushing away storehouse hydraulic cylinder protrudes into feed bin driving mold, and the right side with mobile feed bin
Side connection；
Rear side higher-pressure region closed mould is provided on the left of the pre-pressing die, before the closed mould of the rear side higher-pressure region
Side opening, rear side are provided with rear side higher-pressure region closing hydraulic cylinder flexible along the longitudinal direction, and the rear side higher-pressure region closing is hydraulic
The output end of cylinder is protruded into the closed mould of rear side higher-pressure region and is connect with rear side higher-pressure region closed plate；
Front side higher-pressure region closed mould, the front side higher-pressure region are additionally provided in front of the closed mould of the rear side higher-pressure region
The rear openings of closed mould, front side are provided with front side higher-pressure region closing hydraulic cylinder flexible along the longitudinal direction, and the front side is high
The output end of pressure area closing hydraulic cylinder is protruded into the closed mould of front side higher-pressure region and is connect with front side higher-pressure region closed plate；
Higher-pressure region is constituted between rear side higher-pressure region closed mould and front side higher-pressure region closed mould, the higher-pressure region
Top is provided with lifting slider, and pilot hole is arranged on the lifting slider and is set on column by pilot hole, the column
It is fixedly connected with workbench；Upper beam is arranged in the top of the column, is fixedly installed on the upper beam and stretches along the vertical direction
The output end of the high-pressure hydraulic cylinder of contracting, the high-pressure hydraulic cylinder is connect with lifting slider, and the bottom of the lifting slider is provided with
The high-head matched with mobile feed bin.
Preferably, the quantity of the high-pressure hydraulic cylinder is two, and symmetrical on upper beam.
Preferably, the precompressed gear matched with the opening on front side of pre-pressing die is additionally provided on the right side of the mobile feed bin
Plate.
Preferably, the right lateral side of front side higher-pressure region closed mould is additionally provided with the first pusher mold, and described first pushes away
Expect the left side opening of mold, right side is provided with the first pusher hydraulic cylinder extended in left-right direction, the first pusher hydraulic cylinder
Output end protrude into the first pusher mold and connect with the first scraping wings.
Preferably, the front left side of rear side higher-pressure region closed mould is additionally provided with the second pusher mold, and described second pushes away
Expect the front openings of mold, rear side is provided with the second pusher hydraulic cylinder extended along the longitudinal direction, the second pusher hydraulic cylinder
Output end protrude into the second pusher mold and connect with the second scraping wings.
It preferably, further include Driven by Hydraulic Cylinder device for driving each hydraulic cylinder, the Driven by Hydraulic Cylinder device and electricity
Control cabinet is electrically connected and is controlled by power control cabinet, and the Driven by Hydraulic Cylinder device includes that pre- pressure cylinder, to push away storehouse hydraulic for controlling
Hydraulic cylinder is closed in cylinder, the first pusher hydraulic cylinder, the second pusher hydraulic cylinder, front side higher-pressure region closing hydraulic cylinder, rear side higher-pressure region
Fuel feeding accumulator and high-pressure oil pump for controlling high-pressure hydraulic cylinder；Electrically-controlled valve is set on the fuel feeding accumulator, it is described automatically controlled
Valve and high-pressure oil pump are controlled by power control cabinet.
Preferably, it is additionally provided on the pre-pressing die for opening feed inlet, pre- hydraulic fluid when pre- pressure cylinder is retracted
The linkage fastener of feed inlet is closed when cylinder pressure stretches out.
Preferably, PLC control system, oil temperature detector, production counter, GPS locator are provided in the power control cabinet
And remote monitoring system.
The beneficial effects of the utility model embody a concentrated reflection of,
1, the structure combined using hydraulic cylinder with mold carries out precompressed to the biomass material in mold by hydraulic cylinder
And high pressure compressed, entire production cycle runing time is short, yield is high, low energy consumption, high-quality, is especially suitable for piece bulk biomass
The processing of fuel feedstocks.
2, the entire push of fuel feedstocks to product is realized by hydraulic cylinder, guarantees that entire molding machine is prolonged resistance to
With for a long time without more mold exchange and its accessory, maintenance rate is low, long service life, high degree of automation.
3, the utility model normal temperature environment energy normal operation, so there is no need to heat.
4, due to using under superpower high pressure change biomass material physical space density, 6 to 10 times of compression ratio,
Originally loose biomass material has been compressed into hard biomass fuel block, has fallen and trys in vain to break to pieces, so there is no need to add any bonding
Agent.
5, the utility model enters product from raw material and releases, and whole process is in and is sealed lower operation entirely, therefore without material leakage.
6, the utility model occupied area is small in size, light-weight, compact-sized less than 6 square metres, without splitting installation,
Complete machine is readily transported.
7, the biomass material of the utility model compression includes agriculture and forestry organic waste material, industrial waste, animal excretion, urban life
Rubbish etc., thus it is applied widely.
8, the utility model cost is low, is not only suitable for family workshop operation, and be suitable for more parallel scales of enterprise
It is turned into industry.
Detailed description of the invention
Fig. 1 is the planar structure schematic diagram of the utility model；
Fig. 2 is high-head scheme of installation；
Fig. 3 is the structural schematic diagram of mobile feed bin.
Specific embodiment
A kind of biomass tile raw material impact molding machine as shown in Figs. 1-3, including workbench 1 and setting are in workbench 1
On top be provided with the pre-pressing die 3 of feed inlet 2, the front openings of the pre-pressing die 3, and be provided with mobile feed bin 4.Such as
Be top view of each mold of the utility model under state of splitting shown in Fig. 1, in Fig. 1 under namely before, after being above exactly.Institute
The rear side for stating pre-pressing die 3 is provided with the pre- pressure cylinder 5 to stretch along 3 front-rear direction of pre-pressing die, the pre- pressure cylinder 5
Output end is protruded into pre-pressing die 3 and is connect with prefabricating plate 6.
The mobile feed bin 4 includes feed bin bottom plate 40 and two of the left and right sides of feed bin bottom plate 40 are arranged in are parallel to each other
Feed bin vertical plate 41, the top of feed bin vertical plate 41 are provided with lateral feed bin guide rail 42, by 42 pairs of feed bin guide rail mobile feed bins 4 into
Row guiding, effectively can prevent it from shifting in the process of moving；The mobile rear side of feed bin 4 and opening for pre-pressing die 3
Mouth is opposite.The right side setting feed bin of mobile feed bin 4 drives mold 7, the left side opening of the feed bin driving mold 7, and right side is set
It is equipped with and flexible in left-right direction pushes away storehouse hydraulic cylinder 8.The output end for pushing away storehouse hydraulic cylinder 8 protrudes into feed bin driving mold 7, and
It is connect with the right side of mobile feed bin 4.
The left side of the pre-pressing die 3 is provided with rear side higher-pressure region closed mould 9, rear side higher-pressure region closed mould 9
Front openings, rear side is provided with along the longitudinal direction flexible rear side higher-pressure region closing hydraulic cylinder 10, the rear side higher-pressure region envelope
The output end for closing hydraulic cylinder 10 is protruded into rear side higher-pressure region closed mould 9 and is connect with rear side higher-pressure region closed plate 11.
The front of rear side higher-pressure region closed mould 9 is additionally provided with front side higher-pressure region closed mould 12, and the front side is high
The rear openings of pressure area closed mould 12, front side are provided with front side higher-pressure region closing hydraulic cylinder 13 flexible along the longitudinal direction, institute
The output end for stating front side higher-pressure region closing hydraulic cylinder 13 is protruded into front side higher-pressure region closed mould 12 and is closed with front side higher-pressure region
Plate 14 connects.
Higher-pressure region, the high pressure are constituted between rear side higher-pressure region closed mould 9 and front side higher-pressure region closed mould 12
It is provided with lifting slider 15 above area, pilot hole is set on the lifting slider 15 and column 16 is set in by pilot hole
On, the column 16 is fixedly connected with workbench 1.Upper beam 17 is arranged in the top of the column 16, consolidates on the upper beam 17
Surely it is provided with high-pressure hydraulic cylinder 18 flexible along the vertical direction, the output end and lifting slider 15 of the high-pressure hydraulic cylinder 18 connect
It connects, the bottom of the lifting slider 15 is provided with the high-head 19 matched with mobile feed bin 4.In order to improve stability, and protect
Pressure under enough high pressures is held, the quantity of the high-pressure hydraulic cylinder 18 is two, and symmetrical on upper beam 17.
In use, biomass fuel raw material is discharged into pre-pressing die 3 the utility model by feed inlet 2, in order to
Realize the linkage of pre- pressure cylinder 5 and feed inlet 2, when pre- pressure cylinder 5 being avoided to stretch out, raw material is discharged into 6 rear of prefabricating plate, more preferably
Way be additionally provided on the pre-pressing die 3 for when pre- pressure cylinder 5 is retracted open feed inlet 2, pre- pressure cylinder 5
The linkage fastener of feed inlet 2 is closed when stretching.The linkage fastener can be setting electric control valve at feed inlet 2,
Prefabricating plate 6 drives travel switch to act during movement, to be controlled using travel switch electric control valve.
After pre-pressing die 3 is added in raw material, pre- pressure cylinder 5 is acted, and raw material is pushed into mobile feed bin 4 by prefabricating plate 6, is gone forward side by side
Row precompressed, the degree of precompressed is to guarantee that material density is compressed to 700Kg/m3Left and right is advisable.After the completion of precompressed, pre- pressure cylinder 5
It retracts.It pushes away storehouse hydraulic cylinder 8 to push mobile feed bin 4 to the left, reaches higher-pressure region.Then rear side higher-pressure region closing hydraulic cylinder 10 is with before
Side higher-pressure region closing hydraulic cylinder 13 pushes rear side higher-pressure region closed plate 11 and front side higher-pressure region closed plate 14 to lean on to higher-pressure region respectively
Hold together.Mobile feed bin 4, rear side higher-pressure region closed plate 11 and front side higher-pressure region closed plate 14 surround Belt-type tools jointly.Then high pressure
Hydraulic cylinder 18 starts, and high-head 19 is pushed to push, the pressure maintaining several seconds, raw after high pressure is suppressed after reaching suitable high-pressure
Biomass fuel density is compressed to 1200Kg/m3More than.Then, closing hydraulic cylinder 13 in front side higher-pressure region drives the closing of front side higher-pressure region
Plate 14 retracts；Rear side higher-pressure region closing hydraulic cylinder 10 continues to be ejected forward, and pushes fuel slug demoulding.
After fuel slug demoulding, for the ease of fuel slug smoothly to be imported to subsequent conveying device.Better way is also
It can be, the right lateral side of front side higher-pressure region closed mould 12 is additionally provided with the first pusher mold 21, the first pusher mould
The left side opening of tool 21, right side is provided with the first pusher hydraulic cylinder 22 extended in left-right direction, the first pusher hydraulic cylinder
22 output end is protruded into the first pusher mold 21 and is connect with the first scraping wings 23.Further, the rear side higher-pressure region envelope
The front left side of die closing tool 9 is additionally provided with the second pusher mold 24, the front openings of the second pusher mold 24, and rear side is provided with
The output end of the second pusher hydraulic cylinder 25 extended along the longitudinal direction, the second pusher hydraulic cylinder 25 protrudes into the second pusher mold
It is connect in 24 and with the second scraping wings 26.So, after product demoulding, the can be driven first with the first pusher hydraulic cylinder 22
One scraping wings 23 releases product to the left, and the second pusher hydraulic cylinder 25 is recycled to drive the second scraping wings 26 by product to being pushed forward
Out, product is made to enter the conveyer belt that front is set, on delivery board.
In order to realize continuous precompressed, the better way of the utility model can also be that the right side of the mobile feed bin 4 is also set
It is equipped with the precompressed baffle 20 matched with the opening of 3 front side of pre-pressing die.After mobile feed bin 4 enters higher-pressure region, precompressed baffle
20 come the position opposite with pre-pressing die 3, the sustainable progress precompressed work of pre-pressing die 3, after feed bin 4 to be moved is retracted, directly
It connects and the raw material pressed in advance is pushed into mobile feed bin 4, it is more time saving and energy saving.
About the driving of each hydraulic cylinder, the utility model further includes the Driven by Hydraulic Cylinder device for driving each hydraulic cylinder,
The Driven by Hydraulic Cylinder device and power control cabinet 27 are electrically connected and are controlled by power control cabinet 27, are provided with PLC in the power control cabinet 27
Control system, oil temperature detector, production counter, GPS locator and remote monitoring system etc..The Driven by Hydraulic Cylinder device packet
It includes for controlling pre- pressure cylinder 5, pushing away storehouse hydraulic cylinder 8, the first pusher hydraulic cylinder 22, the second pusher hydraulic cylinder 25, front side high pressure
Close hydraulic cylinder 13, the fuel feeding accumulator of rear side higher-pressure region closing hydraulic cylinder 10 and the high pressure oil for controlling high-pressure hydraulic cylinder in area
Pump；Electrically-controlled valve is set on the fuel feeding accumulator, and the electrically-controlled valve and high-pressure oil pump are controlled by power control cabinet 27.
Claims (8)
1. a kind of biomass tile raw material impact molding machine, it is characterised in that: including workbench (1) and be arranged in workbench (1)
On top be provided with the pre-pressing dies (3) of feed inlet (2), the front openings of the pre-pressing die (3), and be provided with mobile material
Storehouse (4)；The pre- pressure cylinder (5) to stretch along pre-pressing die (3) front-rear direction, institute are provided on rear side of the pre-pressing die (3)
The output end for stating pre- pressure cylinder (5) is protruded into pre-pressing die (3) and is connect with prefabricating plate (6)；
The mobile feed bin (4) includes feed bin bottom plate (40) and two at left and right sides of feed bin bottom plate (40) are arranged are parallel to each other
Feed bin vertical plate (41), be provided with lateral feed bin guide rail (42) at the top of feed bin vertical plate (41)；It is u-shaped and opening up,
The rear side of mobile feed bin (4) is opposite with the opening of pre-pressing die (3)；The right side setting feed bin of mobile feed bin (4) drives mold
(7), the left side opening of feed bin driving mold (7), and right side is provided with and flexible in left-right direction pushes away storehouse hydraulic cylinder (8)；
The output end for pushing away storehouse hydraulic cylinder (8) protrudes into feed bin driving mold (7), and connect with the right side of mobile feed bin (4)；
Rear side higher-pressure region closed mould (9), rear side higher-pressure region closed mould are provided on the left of the pre-pressing die (3)
(9) front openings, rear side are provided with rear side higher-pressure region closing hydraulic cylinder (10) flexible along the longitudinal direction, the rear side high pressure
The output end of area's closing hydraulic cylinder (10) protrudes into rear side higher-pressure region closed mould (9) and with rear side higher-pressure region closed plate (11) even
It connects；
Front side higher-pressure region closed mould (12) is additionally provided in front of rear side higher-pressure region closed mould (9), the front side is high
The rear openings of pressure area closed mould (12), front side are provided with front side higher-pressure region closing hydraulic cylinder flexible along the longitudinal direction
(13), the output end of front side higher-pressure region closing hydraulic cylinder (13) protrude into front side higher-pressure region closed mould (12) and with front side
Higher-pressure region closed plate (14) connection；
Higher-pressure region, the high pressure are constituted between rear side higher-pressure region closed mould (9) and front side higher-pressure region closed mould (12)
It is provided with above area lifting slider (15), pilot hole is set on the lifting slider (15) and column is set in by pilot hole
(16) on, the column (16) is fixedly connected with workbench (1)；Upper beam (17) are arranged in the top of the column (16), described
High-pressure hydraulic cylinder (18) flexible along the vertical direction, the output of the high-pressure hydraulic cylinder (18) are fixedly installed on upper beam (17)
End is connect with lifting slider (15), and the bottom of the lifting slider (15) is provided with the high-head matched with mobile feed bin (4)
(19)。
2. biomass tile raw material impact molding machine according to claim 1, it is characterised in that: the high-pressure hydraulic cylinder
(18) quantity is two, and symmetrical on upper beam (17).
3. biomass tile raw material impact molding machine according to claim 2, it is characterised in that: the mobile feed bin (4)
Right side be additionally provided with the precompressed baffle (20) matched with the opening on front side of pre-pressing die (3).
4. biomass tile raw material impact molding machine according to claim 3, it is characterised in that: the front side higher-pressure region envelope
The right lateral side of die closing tool (12) is additionally provided with the first pusher mold (21), and the left side opening of the first pusher mold (21) is right
Side is provided with the first pusher hydraulic cylinder (22) extended in left-right direction, and the output end of the first pusher hydraulic cylinder (22) protrudes into
It is connect in first pusher mold (21) and with the first scraping wings (23).
5. biomass tile raw material impact molding machine according to claim 4, it is characterised in that: the rear side higher-pressure region envelope
The front left side of die closing tool (9) is additionally provided with the second pusher mold (24), the front openings of the second pusher mold (24), rear side
It is provided with the second pusher hydraulic cylinder (25) extended along the longitudinal direction, the output end of the second pusher hydraulic cylinder (25) protrudes into
It is connect in two pusher molds (24) and with the second scraping wings (26).
6. biomass tile raw material impact molding machine according to claim 5, it is characterised in that: further include each for driving
The Driven by Hydraulic Cylinder device of hydraulic cylinder, the Driven by Hydraulic Cylinder device and power control cabinet (27) are electrically connected and are controlled by power control cabinet
(27), the Driven by Hydraulic Cylinder device includes for controlling pre- pressure cylinder (5), pushing away storehouse hydraulic cylinder (8), the first pusher hydraulic cylinder
(22), the second pusher hydraulic cylinder (25), front side higher-pressure region closing hydraulic cylinder (13), rear side higher-pressure region closing hydraulic cylinder (10) confession
Oily accumulator and high-pressure oil pump for controlling high-pressure hydraulic cylinder (18)；Electrically-controlled valve, the electricity are set on the fuel feeding accumulator
Control valve and high-pressure oil pump are controlled by power control cabinet (27).
7. biomass tile raw material impact molding machine according to claim 6, it is characterised in that: the pre-pressing die (3)
On be additionally provided with for when pre- pressure cylinder (5) is retracted open feed inlet (2), pre- pressure cylinder (5) stretch out when close charging
The linkage fastener of mouth (2).
8. biomass tile raw material impact molding machine according to claim 7, it is characterised in that: in the power control cabinet (27)
It is provided with PLC control system, oil temperature detector, production counter, GPS locator and remote monitoring system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820769338.7U CN209096092U (en) | 2018-05-22 | 2018-05-22 | A kind of biomass tile raw material impact molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820769338.7U CN209096092U (en) | 2018-05-22 | 2018-05-22 | A kind of biomass tile raw material impact molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209096092U true CN209096092U (en) | 2019-07-12 |
Family
ID=67148666
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820769338.7U Active CN209096092U (en) | 2018-05-22 | 2018-05-22 | A kind of biomass tile raw material impact molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209096092U (en) |
-
2018
- 2018-05-22 CN CN201820769338.7U patent/CN209096092U/en active Active
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