CN209094945U - A kind of integrated processing machine of helical axis - Google Patents
A kind of integrated processing machine of helical axis Download PDFInfo
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- CN209094945U CN209094945U CN201821677023.6U CN201821677023U CN209094945U CN 209094945 U CN209094945 U CN 209094945U CN 201821677023 U CN201821677023 U CN 201821677023U CN 209094945 U CN209094945 U CN 209094945U
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- prismatic pair
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- helical axis
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Abstract
The utility model discloses a kind of helical axis to integrate processing machine, including board, clamping device, apparatus for correcting, welder, blade processing device and support base；The clamping device is fixedly mounted on board left end；The apparatus for correcting is mounted on board and can do transverse shifting back and forth along board；The welder is located on the right side of apparatus for correcting；The blade processing device is set on board, and is located in front of apparatus for correcting；The support base is located on the right side of clamping device.The utility model controls the velocity of displacement of welder in process of production by high-precision spindle gear to cooperate the speed of clamping device rotation helical axis to guarantee the uniform quality of whole welding bead in production process, it has welded and followed by directly the helical axis to deform is connect by apparatus for correcting butt welding has been corrected, later by blade processing device to the progress deburring adjustment of entire helical axis.The utility model is designed reasonably, it is easy to operate, realization helical axis process automatically, be suitble to promote the use of.
Description
Technical field
The utility model relates to the technical fields of packing machine, integrate processing machine more particularly to a kind of helical axis.
Background technique
Helical axis in completing conveying operation process, while have the function of and complete stirring, the mixing to material etc. and by
It is widely applied.Helical axis is all the Zhi Houzai by manually welding together helical blade and shaft in process of production at present
It is handled by manually correcting with deburring, this production method is only applicable to produce small-sized helical axis, for the larger radius of spin
Helical axis production when will seriously consume the physical strength of operator, and the quality welded can because physical demands excessively due to decline,
And helical axis correction, the deburring after welding are extremely inconvenient.
Summary of the invention
The utility model, which provides one kind, has structure simple, and the superior helical axis of comprehensive performance integrates processing machine, with solution
The certainly above problem.
In order to solve the above technical problems, the utility model provides a kind of integrated processing machine of helical axis, including board, clamping
Device, apparatus for correcting, welder, blade processing device and support base；The clamping device is fixedly mounted on board left end；Institute
It states apparatus for correcting to be mounted on board, transverse shifting back and forth can be done along board by rising；The welder is located at apparatus for correcting
Right side；The blade processing device is set on board, and is located in front of apparatus for correcting；The support base is located at the clamping device right side
Side.
Preferably, the apparatus for correcting include first movement pair, the second prismatic pair, third prismatic pair, bracket, mounting rack,
Cooling device, heating device and detection device；The mounting rack is set in first movement pair, is allowed to along first movement pair
Back and forth do vertical lift movement；The first movement pair is set up on the second prismatic pair by branch, allows to move along second
Dynamic pair back and forth does horizontal back-and-forth motion；Second prismatic pair is set on third prismatic pair, is allowed to along third prismatic pair
Back and forth level is done to move left and right；The heating device is centrally mounted on mounting rack；The cooling device is located at a heating device left side
Side, and be fixedly mounted on mounting rack；The detection device is located on the right side of heating device, and is fixedly mounted on mounting rack；Institute
Stating secondary first movement, the second prismatic pair and third prismatic pair is high-precision spindle gear.
Preferably, the welder includes the 4th prismatic pair, the 5th prismatic pair, the 6th prismatic pair, first support, first
Mounting rack, welding gun and camera；First mounting rack is set on the 4th prismatic pair, is allowed to reciprocal along the 4th prismatic pair
Do vertical lift movement；4th prismatic pair is set on the 5th prismatic pair by first support, allows to move along the 5th
Dynamic pair back and forth does horizontal back-and-forth motion；5th prismatic pair is set on the 6th prismatic pair, is allowed to along the 6th prismatic pair
Back and forth level is done to move left and right；The welding gun is set on the first mounting rack；The camera is set on welding gun；Described 4th is mobile
Secondary, the 5th prismatic pair and the 6th prismatic pair are high-precision spindle gear.
Preferably, the blade processing device include the 7th prismatic pair, the 8th prismatic pair, the 9th prismatic pair, second support,
Second mounting rack, servo drive motor and milling head device；Second mounting rack is set on the 7th prismatic pair, allows to edge
The 7th prismatic pair back and forth do vertical lift movement；7th prismatic pair is set on the 8th prismatic pair by second support, is made
It can back and forth do horizontal back-and-forth motion along the 8th prismatic pair；8th prismatic pair is set on the 9th prismatic pair, makes it can
It is moved left and right with back and forth doing level along the 9th prismatic pair；The milling head device is mounted on the second mounting rack；The servo
Driving motor is fixedly mounted on side on the second mounting rack, and output shaft and milling head device constitute transmission connection；It is described to include
7th prismatic pair, the 8th prismatic pair and the 9th prismatic pair are high-precision spindle gear.
Preferably, the clamping device includes scroll chuck and the tenth prismatic pair；The scroll chuck setting is moved the tenth
In dynamic pair, allows to back and forth do vertical lift along the tenth prismatic pair and move；Tenth prismatic pair is high-precision screw rod biography
Dynamic device.
Preferably, the detection device is laser range finder；The cooling device is that water cooler, air cooler or oil are cold
But one of device.
Preferably, the board includes the first board, the second board and telescopic device；First board and described second
It is mutually sliding between board；Described telescopic device one end is fixed on the first board, and the other end is fixed on the second board；It is described
Telescopic device is one of telescopic cylinder, hydraulic cylinder or lead screw device；The board further includes waste collector；It is described useless
Object collector is fixedly mounted on board.
Preferably, the support base includes guide wheel, lifting device, horizontally moving device and fixing seat；The guide wheel is symmetrical
It is arranged in fixing seat；The lifting device is arranged in a mutually vertical manner with the horizontally moving device；The fixing seat is mounted on liter
On falling unit.
Preferably, it further includes limiting device that the helical axis, which integrates processing machine, and the limiting device setting is used on board
In to the progress running fix of apparatus for correcting, welder and blade processing device.
Compared with prior art, the utility model controls welding dress by high-precision spindle gear to the utility model
Velocity of displacement in process of production is set to cooperate the speed of clamping device rotation helical axis to guarantee whole welding bead in production process
Uniform quality, welded and followed by directly the helical axis to deform is connect by apparatus for correcting butt welding be corrected, Zhi Houyou
Blade processing device carries out deburring adjustment to entire helical axis.The utility model is designed reasonably, it is easy to operate, realization helical axis
Automatic processing effectively solves the problems, such as that existing high-intensitive human weld's work and correction and deburring are inconvenient.
Detailed description of the invention
Fig. 1 is the utility model embodiment easy structure schematic diagram；
Fig. 2 is the utility model embodiment apparatus for correcting three dimensional structure diagram；
Fig. 3 is the utility model embodiment clamping device structural schematic diagram.
Specific embodiment
In order to make those skilled in the art better understand the scheme of the utility model, below in conjunction with the utility model reality
The attached drawing in example is applied, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that described
Embodiment is only the embodiment of the utility model a part, instead of all the embodiments.Based on the reality in the utility model
Example is applied, every other embodiment obtained by those of ordinary skill in the art without making creative efforts is all answered
When the range for belonging to the utility model protection.
It should be noted that the specification and claims of the utility model and term " first " in above-mentioned attached drawing,
" second " etc. is to be used to distinguish similar objects, without being used to describe a particular order or precedence order.
The utility model embodiment discloses a kind of helical axis and integrates processing machine, including board 1 and is mounted in rack 1
Clamping device 2, apparatus for correcting 3, welder 4, blade processing device 5 and support base 6, in which:
Clamping device 2 includes scroll chuck 21 and the tenth prismatic pair 22, and scroll chuck 21 is arranged on the tenth prismatic pair 22
And vertical lift can be back and forth done along the tenth prismatic pair 22 and moved；
For the setting of apparatus for correcting 3 on 2 right side of clamping device, which includes first movement pair 31, the second prismatic pair 32, third
Prismatic pair 33, bracket 34, mounting rack 35, cooling device 36, heating device 37 and detection device 38, mounting rack 35 are set to first and move
It moves in pair 31 and back and forth can do vertical lift along first movement pair 31 and move, first movement pair 31 passes through bracket 34 and is set to second
Horizontal shifting can be done on prismatic pair 32 and back and forth along the second prismatic pair 32, the second prismatic pair 32 is set to third prismatic pair 33
Upper and can back and forth do left and right horizontal along third prismatic pair 33 and move, heating device 37, which is centrally mounted on mounting rack 35, to be used for pair
Deformed shaft carries out transient heating, and cooling device 36 is located at the left side of heating device 37, and is fixedly mounted on mounting rack 35, is used for pair
Axis after heating is rapidly cooled, and detection device 38 is located at 37 right side of heating device, and is fixedly mounted on mounting rack 35 and uses
In the deformation size of detection axis；
The setting of welder 4 includes the 4th prismatic pair 41, the 5th prismatic pair the 42, the 6th in 3 right side of apparatus for correcting, the device
Prismatic pair 43, first support 44, the first mounting rack 45, welding gun 46 and camera 47；First mounting rack 45 is set to the 4th prismatic pair
Vertical lift capable of being done on 41 and back and forth along the 4th prismatic pair 41 and being moved, the 4th prismatic pair 41, which crosses first support 44 and is set to the 5th, to be moved
Horizontal shifting can be done in dynamic pair 42 and back and forth along the 5th prismatic pair 42, the 5th prismatic pair 42 is set on the 6th prismatic pair 43
And can back and forth do left and right horizontal along the 6th prismatic pair 43 and move, welding gun 46 is set on the first mounting rack 45 for that will weld shaft
Weld together with helical blade, whether camera 47 is set on welding gun 46, qualified for on-line checking welding；
Blade processing device 5 is located at the front of apparatus for correcting 3, which includes the 7th prismatic pair 51, the 8th prismatic pair 52, the
Nine prismatic pairs 53, second support 54, the second mounting rack 55, servo drive motor 56 and milling head device 57, the second mounting rack 55
Vertical lift capable of being done on the 7th prismatic pair 51 and back and forth along the 7th prismatic pair 51 and being moved, the 7th mobile 51 passes through second
Frame 54 is set on the 8th prismatic pair 52 and can back and forth do horizontal back-and-forth motion along the 8th prismatic pair 52, and the 8th mobile 52 set on the
Level capable of being done on nine prismatic pairs 53 and back and forth along the 9th prismatic pair 53 and being moved left and right, milling head device 57 is mounted on the second installation
On frame 55；Servo drive motor 56 is fixedly mounted on side on the second mounting rack 55, and output shaft and milling head device 57 are constituted
Transmission connection；
Support base 6 and clamping device 2 are coaxially disposed；The support base 6 includes guide wheel 61, lifting device 62, moves horizontally dress
Set 63 and fixing seat 64；Guide wheel 61 is symmetricly set in fixing seat 64, is used to support helical-blade bobbin；Lifting device 62 and level
Mobile device 63 is arranged in a mutually vertical manner, and can do horizontal sliding along horizontally moving device 63；Fixing seat 64 is mounted on lifting dress
It sets on 62.
Specific utility model works are specific as follows: the helical blade welded will be needed to be socketed in shaft, set connects
Afterwards on the scroll chuck 21 being placed on one end on clamping device 2 by scroll chuck 21 by its fixture, and the other end this
It then places on the symmetrically arranged guide wheel 61 of support base 6, is supported by guide wheel 61, startup power supply, in the 4th prismatic pair 41,
Welding gun 46 is moved to the starting end of welding, rear 4th prismatic pair under the synergistic effect of five prismatic pairs 42 and the 6th prismatic pair 43
41, the 5th prismatic pair 42 stops working, and the 6th prismatic pair 43 still works on, while scroll chuck 21 is in servo motor
Started turning under effect, like this in the case where the 6th prismatic pair 43 is mobile and the rotation synergistic effect of scroll chuck 21 by helical blade and
Shaft welds together.Due to what is expanded with heat and contract with cold, so the helical axis after welding can deform and just need welder 4 at this time
The helical axis of deformation is corrected, is started in first movement pair 31, the collaboration of the second prismatic pair 32 and third prismatic pair 33
Mounting rack 35 is moved to left end by effect, and will test the general whole from left to right of device 38 under the effect of third prismatic pair 33
Helical axis scans one time, and is included in the different deformation two of different places, later right by heating device 37 and cooling device 36
The place of deformation carries out heating and cold and hot, repeatedly knows and is moved to next place's processing after correction is good.Helical axis is through overcorrection
Also need to be modified integral screw blade afterwards, the utility model this pass through the blade processing device 5 that is equipped with and carry out to spiral
Blade processing guarantees that the screw pitch of the blade on entire helical axis is consistent.More specifically invention is in the spiral for processing different screw pitch
Radius size can be selected to be adjusted according to spiral shell when axis, realize and be mostly used.
Further, first movement pair 31, the second prismatic pair 32, third prismatic pair 33, the 4th prismatic pair the 41, the 5th are mobile
Secondary 42, the 6th prismatic pair 43, seven prismatic pairs 51, the 8th prismatic pair 52, the 9th prismatic pair 53, lifting device 62 and move horizontally dress
Setting 63 is high-precision spindle gear, and each high-precision spindle gear is equipped with sensor for controlling stroke.
Further, the board 1 includes the first board 11, the second board 12 and telescopic device 13；First board
It is mutually sliding between 11 and second board 12；Described 13 one end of telescopic device is fixed on the first board 11, and the other end is solid
It is scheduled on the second board 12；The telescopic device 13 is one of telescopic cylinder, hydraulic cylinder or lead screw device；The board
1 further includes waste collector；The waste collector is fixedly mounted on board, for recycling cooling water or other wastes.
To sum up shown the utility model helical axis one is blocked with three chucking chuck 21, and other end idler wheel branch claims, then
By outfit automatic welding machine, the control of control welding gun feeding is reached using closed loop feedback, and is taken the photograph using what is had on welding gun
As head detects weld seam, realization automatic welding blade；Usually welding rear screw axis need to be straightened.The utility model is equipped with laser
Alignment module is moved to the position of needs by rangefinder first, and then scroll chuck drives remember to rangefinder for spiral rotating one week
The smallest numerical value is recorded, flame gun is then turned on and 600 degree or so, then the area Shui Duigai sprayed by nozzle is heated to the region
Domain is cooled down, and the degree of disturbing of axis is adjusted by thermal expansion and contraction principle, is repeated several times and moves back next point；Finally by power milling cutter
For vehicle screw rod outer circle.Since the lathe tool of center lathe is fixed, workpiece successional for Chefei can generate impact to lathe tool, from
And lead to accuracy error, and damage cutter itself.
Finally it should be noted that above embodiments are only to illustrate the technical solution of the utility model rather than limit it
System, although the utility model is described in detail referring to above-described embodiment, those of ordinary skill in the art should
Understand, technical staff read present specification after specific implementation of the utility model can still be modified or
Equivalent replacement, but these are modified or are changed within all without departing from present utility model application accompanying claims protection scope.
Claims (9)
1. a kind of helical axis integrates processing machine, which is characterized in that including board, clamping device, apparatus for correcting, welder, leaf
Plate machining device and support base；The clamping device is fixedly mounted on board left end；The apparatus for correcting is mounted on board simultaneously
Transverse shifting back and forth can be done along board；The welder is located on the right side of apparatus for correcting；The blade processing device is set to machine
On platform, and it is located in front of apparatus for correcting；The support base is located on the right side of clamping device.
2. a kind of helical axis according to claim 1 integrates processing machine, which is characterized in that the apparatus for correcting includes first
Prismatic pair, the second prismatic pair, third prismatic pair, bracket, mounting rack, cooling device, heating device and detection device；The installation
It is set up in first movement pair, allows to back and forth do vertical lift along first movement pair and move；The first movement pair is logical
It crosses branch to be set up on the second prismatic pair, allows to back and forth do horizontal back-and-forth motion along the second prismatic pair；Described second is mobile
Pair is set on third prismatic pair, allows to back and forth do level along third prismatic pair moving left and right；The heating device is placed in the middle
It is mounted on mounting rack；The cooling device is located on the left of heating device, and is fixedly mounted on mounting rack；The detection device
On the right side of heating device, and it is fixedly mounted on mounting rack；The first movement pair, the second prismatic pair and third prismatic pair are equal
For high-precision spindle gear.
3. a kind of helical axis according to claim 1 integrates processing machine, which is characterized in that the welder includes the 4th
Prismatic pair, the 5th prismatic pair, the 6th prismatic pair, first support, the first mounting rack, welding gun and camera；First mounting rack
On the 4th prismatic pair, allows to back and forth do vertical lift along the 4th prismatic pair and move；4th prismatic pair passes through
First support is set on the 5th prismatic pair, allows to back and forth do horizontal back-and-forth motion along the 5th prismatic pair；Described 5th moves
It is dynamic secondary on the 6th prismatic pair, allow to back and forth do level along the 6th prismatic pair moving left and right；The welding gun is set to the
On one mounting rack；The camera is set on welding gun；4th prismatic pair, the 5th prismatic pair and the 6th prismatic pair are high-precision
Spend spindle gear.
4. a kind of helical axis according to claim 1 integrates processing machine, which is characterized in that the blade processing device includes
7th prismatic pair, the 8th prismatic pair, the 9th prismatic pair, second support, the second mounting rack, servo drive motor and milling head dress
It sets；Second mounting rack is set on the 7th prismatic pair, is allowed to back and forth do vertical lift along the 7th prismatic pair and be moved；Institute
It states the 7th prismatic pair to be set on the 8th prismatic pair by second support, allows to back and forth do level front and back along the 8th prismatic pair
It is mobile；8th prismatic pair is set on the 8th prismatic pair, allows to back and forth do level along the 8th prismatic pair moving left and right；
The milling head device is mounted on the second mounting rack；The servo drive motor is fixedly mounted on side on the second mounting rack,
And output shaft and milling head device constitute transmission connection；Described includes that the 7th prismatic pair, the 8th prismatic pair and the 9th prismatic pair are equal
For high-precision spindle gear.
5. a kind of helical axis according to claim 1 integrates processing machine, which is characterized in that the clamping device includes three-jaw
Chuck and the tenth prismatic pair；The scroll chuck is arranged on the tenth prismatic pair and can back and forth do vertical liter along the tenth prismatic pair
Drop movement；Tenth prismatic pair is high-precision spindle gear.
6. a kind of helical axis according to claim 2 integrates processing machine, which is characterized in that the detection device is Laser Measuring
Distance meter；The cooling device is one of water cooler, air cooler or oil cooler.
7. a kind of helical axis according to claim 1 integrates processing machine, which is characterized in that the board includes the first machine
Platform, the second board and telescopic device；It is mutually sliding between first board and second board；Described telescopic device one end
It is fixed on the first board, the other end is fixed on the second board；The telescopic device is telescopic cylinder, hydraulic cylinder or screw rod
One of device；The board further includes waste collector；The waste collector is fixedly mounted on board.
8. a kind of helical axis according to claim 1 integrates processing machine, which is characterized in that the support base include guide wheel,
Lifting device, horizontally moving device and fixing seat；The guide wheel is symmetricly set in fixing seat；The lifting device and the water
Flat mobile device is arranged in a mutually vertical manner；The fixing seat is mounted on lifting device.
9. a kind of helical axis according to claim 1 integrates processing machine, which is characterized in that the helical axis integrates processing machine
It further include limiting device, the limiting device is arranged on board for apparatus for correcting, welder and blade processing device
Carry out running fix.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821677023.6U CN209094945U (en) | 2018-10-16 | 2018-10-16 | A kind of integrated processing machine of helical axis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821677023.6U CN209094945U (en) | 2018-10-16 | 2018-10-16 | A kind of integrated processing machine of helical axis |
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| Publication Number | Publication Date |
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| CN209094945U true CN209094945U (en) | 2019-07-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202449A (en) * | 2018-10-16 | 2019-01-15 | 厦门顶峰螺旋科技有限公司 | A kind of integrated processing machine of helical axis |
-
2018
- 2018-10-16 CN CN201821677023.6U patent/CN209094945U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109202449A (en) * | 2018-10-16 | 2019-01-15 | 厦门顶峰螺旋科技有限公司 | A kind of integrated processing machine of helical axis |
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