CN209094326U - A kind of intermediate plate anchor slab inner hole system of processing - Google Patents
A kind of intermediate plate anchor slab inner hole system of processing Download PDFInfo
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- CN209094326U CN209094326U CN201821841042.8U CN201821841042U CN209094326U CN 209094326 U CN209094326 U CN 209094326U CN 201821841042 U CN201821841042 U CN 201821841042U CN 209094326 U CN209094326 U CN 209094326U
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- intermediate plate
- anchor slab
- plate anchor
- inner hole
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- 238000012545 processing Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 45
- 238000001125 extrusion Methods 0.000 claims abstract description 33
- 230000003028 elevating effect Effects 0.000 claims abstract description 27
- 230000006835 compression Effects 0.000 claims abstract description 24
- 238000007906 compression Methods 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims abstract description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims description 2
- 238000003801 milling Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 4
- 238000003672 processing method Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model provides a kind of intermediate plate anchor slab inner hole system of processing and the processing method using it, wherein intermediate plate anchor slab inner hole system of processing includes: the pressure hole equipment for squeeze to intermediate plate anchor slab inner hole inner wall hardening;Pressing hole equipment includes: the first mounting rack, the first elevating mechanism, compression plate, supporting mechanism, Mobile base and several extrusion heads, the first elevating mechanism is installed at the top of first mounting rack, the output end of first elevating mechanism is connected with compression plate, first elevating mechanism is for driving compression plate to move in the vertical direction, the Mobile base being placed on supporting mechanism is provided with below compression plate, extrusion head is installed, each extrusion head is used to stretch in an inner hole of intermediate plate anchor slab on Mobile base.The step of intermediate plate anchor slab inner hole system of processing is solved the problems, such as to need in the prior art using finish-milling and carefully be milled processes intermediate plate anchor slab inner hole and causes high production cost, production efficiency low and be unfavorable for energy saving.
Description
Technical field
The utility model relates to bridge intermediate plate anchor slab manufacture fields, and in particular to a kind of intermediate plate anchor slab inner hole system of processing.
Background technique
Intermediate plate anchor slab offers several inner holes, since intermediate plate anchor slab needs to cooperate with other component, to intermediate plate anchor slab
The requirement on machining accuracy of inner hole is higher.In order to enable the machining accuracy of intermediate plate anchor slab reaches requirement, in the prior art, using milling machine
Deng carrying out turnning and milling to intermediate plate anchor slab inner hole, realize to the finish-milling of intermediate plate anchor slab inner hole and thin milling, but there is problems in that
1) the finish-milling milling machine different with thin milling needs, therefore lead to production cost more;
2) finish-milling and thin milling are required to expend time and the energy, cause production efficiency low, and be unfavorable for energy saving.
Utility model content
The utility model will provide a kind of intermediate plate anchor slab inner hole system of processing, solution need in the prior art using finish-milling and
The step of thin milling, processes intermediate plate anchor slab inner hole and causes high production cost, production efficiency low and be unfavorable for energy saving
Problem.
To achieve the above object, the utility model uses the following technical solution:
The utility model provides a kind of intermediate plate anchor slab inner hole system of processing, comprising: for intermediate plate anchor slab inner hole inner wall into
Row squeezes the pressure hole equipment of hardening;
Pressure hole equipment include: the first mounting rack, the first elevating mechanism, compression plate, supporting mechanism, Mobile base and it is several squeeze
Pressure head, is equipped with the first elevating mechanism at the top of the first mounting rack, and the output end of the first elevating mechanism is connected with compression plate, and first liter
Descending mechanism is provided with the movement being placed on supporting mechanism for driving compression plate to move in the vertical direction below compression plate
, extrusion head is installed on Mobile base, each extrusion head is used to stretch in an inner hole of intermediate plate anchor slab, and Mobile base is for branch
Intermediate plate anchor slab is supportted, Mobile base can be mobile relative to supporting mechanism.
Compared with the prior art, the utility model has the following beneficial effects:
The support to extrusion head is realized by the way that Mobile base is arranged, Mobile base can be pressed against disk movement, realize
Intermediate plate anchor slab is placed on compression plate and guarantees that extrusion head stretches in intermediate plate anchor slab inner hole by the position for deviateing compression plate, avoids
Compression plate etc. hinders when installation intermediate plate anchor slab, provides convenience for the installation of intermediate plate anchor slab, each extrusion head be it is upper it is small under
Big truncated cone ensure that the tip of extrusion head during installation can stretch in the inner hole of intermediate plate anchor slab;The first peace of setting
The installation realized to the first elevating mechanism is shelved, the first elevating mechanism is inverted jack, the output section of jack and pressure
Tight disk connection, compression plate moves down under the compression of jack, forces intermediate plate anchor slab mobile to Mobile base, with intermediate plate anchor slab
Move down so as to stretch to the length in intermediate plate anchor slab increasingly longer for extrusion head, extrusion head squeezes intermediate plate anchor slab inner hole inner wall, makes
The hardening of intermediate plate anchor slab inner hole inner wall is obtained, the burr of intermediate plate anchor slab diameter of bore is pressed into, so that intermediate plate anchor slab inner hole inner wall becomes
It is smooth, it expands the size of intermediate plate anchor slab inner hole, is controlled by the pressure and the size of extrusion head that control jack
The size of intermediate plate anchor slab inner hole is made.
The further advantage, target and feature of the utility model will be partially reflected by the following instructions, and part will also pass through
Research and practice to the utility model and be understood by the person skilled in the art.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of intermediate plate anchor slab inner hole system of processing;
Fig. 2 is the left view pressed at the equipment of hole;
Fig. 3 is the top view at sliding rail.
Appended drawing reference: the first mounting rack 11, compression plate 13, supporting mechanism 14, support desk 141, is slided first elevating mechanism 12
Rail 142, pedestal 151, erecting bed 152, helps 153, first spring 154 that pulls handle, extrusion head 16, hanged hook 21, hangs Mobile base 15
Link 22, rapping hammer 23, intermediate plate anchor slab 3, the second mounting rack 40, the second elevating mechanism 41, mounting disc 42, detector 45, displacement pass
Sensor 46, indicator light 47.
Specific embodiment
In order to make technological means of the utility model, creation characteristic, reach purpose and effect is more clear and is easy to
Understand, the utility model be further elaborated with reference to the accompanying drawings and detailed description:
The utility model proposes a kind of 3 inner hole systems of processing of intermediate plate anchor slab, comprising: for in 3 inner hole of intermediate plate anchor slab
Wall squeeze the pressure hole equipment of hardening;
Pressing hole equipment includes: the first mounting rack 11, the first elevating mechanism 12, compression plate 13, supporting mechanism 14, Mobile base
15 and several extrusion heads 16, the first elevating mechanism 12, the output of the first elevating mechanism 12 are installed at the top of the first mounting rack 11
End is connected with compression plate 13, and the first elevating mechanism 12 is for driving compression plate 13 to move in the vertical direction, under compression plate 13
Side is provided with the Mobile base 15 being placed on supporting mechanism 14, extrusion head 16 is equipped on Mobile base 15, each extrusion head 16 is
For stretching in an inner hole of intermediate plate anchor slab 3, Mobile base 15 is used to support intermediate plate anchor slab 3, and Mobile base 15 being capable of opposite support
Mechanism 14 is mobile.
In order to facilitate mobile Mobile base 15, the installation of extrusion head 16 is realized, Mobile base 15 includes: pedestal 151, erecting bed
It 152 and helps and pulls handle 153, for being placed in supporting mechanism 14,151 bottom surface of pedestal is recessed to form mounting groove pedestal 151, peace
For placing erecting bed 152 in tankage, erecting bed 152 offers several perforation, and each extrusion head 16 both passes through a perforation, perforation
For truncated cone, the top end diameter of perforation is greater than the bottom diameter of perforation, and extrusion head 16 is supported by mounting groove inner wall, erecting bed
152 are connect by screw with pedestal 151, are installed to help on 151 side wall of pedestal and are pulled handle 153.Extrusion head 16 passes through welding
In form mounting seat 151, while extrusion head 16 has mounting groove inner wall to be supported, and avoid causes to squeeze because pressure is excessive
First 16 are detached from erecting bed 152.
It is detached from order to facilitate intermediate plate anchor slab 3 and erecting bed 152 and extrusion head 16, Mobile base 15 further include: at least 3 the
One spring 154,152 top surface of erecting bed are recessed to form several mounting holes, and one first spring 154 is mounted in each mounting hole,
Pedestal 151 supports intermediate plate anchor slab 3 by the first spring 154.After being pressed on erecting bed 152 due to intermediate plate anchor slab 3, extrusion head
16 are embedded in 3 inner hole of intermediate plate anchor slab, extrusion head 16 and 3 inner hole inner wall of intermediate plate anchor slab to be close to effect larger, therefore intermediate plate anchor
Plate 3 is difficult to be detached from extrusion head 16, by the way that the first spring 154 is arranged, realizes when intermediate plate anchor slab 3 is pressed on erecting bed 152
The first spring 154 is compressed afterwards, and the first spring 154 gives 3 one trend isolated with extrusion head 16 of intermediate plate anchor slab, therefore works as
The strength needed when breaking into two with one's hands just reduces.
In order to facilitate mobile Mobile base 15, supporting mechanism 14 includes: support desk 141 and sliding rail 142, and support desk 141 is put
It sets on the ground, 141 one end of support desk stretches to 11 lower section of the first mounting rack, and sliding rail 142, bottom are equipped on support desk 141
Seat 151 can be slidably mounted on sliding rail 142, and 141 other end of support desk is far from the first mounting rack 11.
After intermediate plate anchor slab 3 is pressed on erecting bed 152 intermediate plate anchor slab 3 is separated with erecting bed 152 for convenience,
Hanged hook 21 is installed on 11 side wall of the first mounting rack, hanging ring 22 is hung on hanged hook 21, is fixed on hanging ring 22
Rapping hammer 23.The edge of intermediate plate anchor slab 3 is beaten when use, so that intermediate plate anchor slab 3 and extrusion head 16, intermediate plate under the action of vibration
Anchor slab 3 is beated, and to there is distance between 151 top surface of pedestal, the overall diameter of erecting bed 152 is less than intermediate plate anchor for the top surface of erecting bed 152
The overall diameter of plate 3 has the gap between intermediate plate anchor slab 3 and pedestal 151, just convenient that intermediate plate anchor slab 3 is removed from erecting bed 152.
In order to facilitate detection, the second mounting rack 40 is installed by the first mounting rack 11, is equipped on the second mounting rack 40
Whether reach the detection device of requirements for detecting 3 hole size of intermediate plate anchor slab.Intermediate plate anchor slab 3 is processed in 142 one end of sliding rail
Inner hole installs intermediate plate anchor slab 3 on Mobile base 15, in 142 other end of sliding rail to the intermediate plate anchor slab after processing in the middle part of sliding rail 142
3 inner holes are detected, and a line running facilitates production and detection.
For the simple detection device of design structure, detection device includes: the second elevating mechanism 41, mounting disc 42, control
Device, several detectors 45, several second springs, several displacement sensors 46, several switching transistors and several indicator lights 47,
Second elevating mechanism 41 is installed at the top of the second mounting rack 40, the output end of the second elevating mechanism 41 is equipped with mounting disc 42,
42 bottom surface of mounting disc recess is formed with several connecting holes, and each connecting hole is placed with a detector 45, and each detector 45 is
It is connected to a second spring one end, where the second spring other end is connected on the inner wall of connecting hole, second spring is located at detection
Above first 45, it is mounted on an indicator light 47 on each detector 45, several displacement sensors 46 are installed in mounting disc 42,
Distance where each sensor is used to detect on detector 45 to displacement sensor 46, all displacement sensors 46 are connected to
Controller, controller are connected to the base stage of all switching transistors, the emitter ground connection of each switching transistor, each switch three
The collector of pole pipe is connected to 47 cathode of indicator light, and 47 anode of indicator light is connected to power supply.Detector 45 is up big and down small circle
Frustum structure, the size of detector 45 are matched with 3 hole size of intermediate plate anchor slab of standard, the second elevating mechanism 41 when detection (for
Cylinder, therefore it is so big not need 12 strength of the first elevating mechanism at this time) driving mounting disc 42 moves down so that detector 45 to
It is moved in 3 inner hole of intermediate plate anchor slab, can smoothly will test first 45 under second spring spring force and be inserted into 3 inner hole of intermediate plate anchor slab
It is interior, that is, mounting disc 42 moves down into designated position, and 45 step surface of detector and intermediate plate anchor slab 3 are made under second spring elastic force
Top surface flushes (when flushing between detector 45 and mounting disc 42 distance be L1), then it represents that processing dimension in place, position at this time
Displacement sensor 46 detects to be L1.When the value that displacement sensor 46 detects is less than L1, then current pore size processing is proved
It is not yet in place, it needs to continue to compress processing.Controller judges that hole machined is not in place in which by receiving displacement sensor 46,
Controller is bright by the corresponding indicator light 47 of switching transistor control, to prompt hole machined in which not in place.
The present embodiment also provides a kind of 3 method for machining bore of intermediate plate anchor slab, comprising the following steps:
Step 1: intermediate plate anchor slab 3 is placed on Mobile base 15, each inner hole of keeping clip anchor slab 3 is inserted with extruding
First 16;
Step 2: intermediate plate anchor slab 3, Mobile base 15 and extrusion head 16 are pushed to immediately below compression plate 13;
Step 3: the first elevating mechanism 12 of starting, compression plate 13 push intermediate plate anchor slab 3 to Mobile base 15, (pressing force
Range is 2000 to 3000 kilograms) extrusion head 16 is squeezed into 3 inner hole of intermediate plate anchor slab;
Step 4: terminating processing.
In order to enable 3 hole size of intermediate plate anchor slab is up to standard, after having carried out step 3 and before carrying out step 4, inspection is used
Measurement equipment detects the size of each inner hole of intermediate plate anchor slab 3, judges whether that each hole size of intermediate plate anchor slab 3 accords with
It closes and requires, if not repeatedly step 2 and step 3;If so, carrying out step 4.
Finally, it is stated that above embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the present application, although ginseng
The utility model is described in detail according to preferred embodiment, those skilled in the art should understand that, it can be to this
The technical solution of utility model is modified or replaced equivalently, without departing from the objective and model of technical solutions of the utility model
It encloses, should all cover in the scope of the claims of the utility model.
Claims (7)
1. a kind of intermediate plate anchor slab inner hole system of processing characterized by comprising for squeezing intermediate plate anchor slab inner hole inner wall
The pressure hole equipment of hardening;
Pressing hole equipment includes: the first mounting rack, the first elevating mechanism, compression plate, supporting mechanism, Mobile base and several extruding
Head, the first mounting rack top are equipped with the first elevating mechanism, and the output end of the first elevating mechanism is connected with compression plate, the first lifting
Mechanism is provided with the movement being placed on supporting mechanism for driving compression plate to move in the vertical direction below compression plate
, extrusion head is installed on Mobile base, each extrusion head is used to stretch in an inner hole of intermediate plate anchor slab, and Mobile base is for branch
Intermediate plate anchor slab is supportted, Mobile base can be mobile relative to supporting mechanism.
2. a kind of intermediate plate anchor slab inner hole system of processing according to claim 1, which is characterized in that Mobile base include: pedestal,
Erecting bed and helping pulls handle, and for being placed in supporting mechanism, base end face is recessed to form mounting groove pedestal, uses in mounting groove
In placing erecting bed, erecting bed offers several perforation, and each extrusion head both passes through a perforation, perforates as truncated cone, perforation
Top end diameter be greater than the bottom diameter of perforation, extrusion head supports by mounting groove inner wall, and erecting bed is connect by screw with pedestal,
Installation, which helps, on base side wall pulls handle.
3. a kind of intermediate plate anchor slab inner hole system of processing according to claim 2, which is characterized in that Mobile base further include: extremely
Few 3 first springs, installation countertop concave shape are mounted on one first spring, pedestal in each mounting hole at several mounting holes
Pass through the first spring supporting intermediate plate anchor slab.
4. a kind of intermediate plate anchor slab inner hole system of processing according to claim 3, which is characterized in that supporting mechanism includes: branch
Support table and sliding rail, support desk are placed on the ground, and support desk one end stretches to below the first mounting rack, are installed on support desk
There is sliding rail, pedestal can be slidably mounted on sliding rail, and the support desk other end is far from the first mounting rack.
5. a kind of intermediate plate anchor slab inner hole system of processing according to claim 4, which is characterized in that in the first mounting rack side wall
On hanged hook is installed, hanging ring is hung on hanged hook, is fixed with rapping hammer on hanging ring.
6. a kind of intermediate plate anchor slab inner hole system of processing according to claim 5, which is characterized in that pacify by the first mounting rack
Equipped with the second mounting rack, the detection that requirements whether are reached for detecting intermediate plate anchor slab hole size is installed on the second mounting rack
Equipment.
7. a kind of intermediate plate anchor slab inner hole system of processing according to claim 6, which is characterized in that detection device includes:
Two elevating mechanisms, mounting disc, controller, several detectors, several second springs, several displacement sensors, three pole of several switches
Pipe and several indicator lights are equipped with the second elevating mechanism, the output end installation of the second elevating mechanism at the top of the second mounting rack
There is mounting disc, mounting disc bottom surface recess is formed with several connecting holes, and each connecting hole is placed with a detector, each detector
It is connected to a second spring one end, where the second spring other end is connected on the inner wall of connecting hole, second spring is located at inspection
Above gauge head, it is mounted on an indicator light on each detector, several displacement sensors, each sensing are installed in mounting disc
Distance where device is used to detect on detector to displacement sensor, all displacement sensors are connected to controller, controller
It is connected to the base stage of all switching transistors, the emitter ground connection of each switching transistor, the collector of each switching transistor
It is connected to instruction lamp cathode, instruction lamp anode is connected to power supply.
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CN201821841042.8U CN209094326U (en) | 2018-11-08 | 2018-11-08 | A kind of intermediate plate anchor slab inner hole system of processing |
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CN201821841042.8U CN209094326U (en) | 2018-11-08 | 2018-11-08 | A kind of intermediate plate anchor slab inner hole system of processing |
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CN201821841042.8U Withdrawn - After Issue CN209094326U (en) | 2018-11-08 | 2018-11-08 | A kind of intermediate plate anchor slab inner hole system of processing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109261793A (en) * | 2018-11-08 | 2019-01-25 | 重庆长江预应力有限公司 | A kind of intermediate plate anchor slab inner hole system of processing and the processing method using it |
-
2018
- 2018-11-08 CN CN201821841042.8U patent/CN209094326U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109261793A (en) * | 2018-11-08 | 2019-01-25 | 重庆长江预应力有限公司 | A kind of intermediate plate anchor slab inner hole system of processing and the processing method using it |
CN109261793B (en) * | 2018-11-08 | 2024-03-12 | 重庆长江预应力有限公司 | Clamping piece anchor plate inner hole machining system and machining method using same |
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AV01 | Patent right actively abandoned |
Granted publication date: 20190712 Effective date of abandoning: 20240312 |
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AV01 | Patent right actively abandoned |
Granted publication date: 20190712 Effective date of abandoning: 20240312 |
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AV01 | Patent right actively abandoned |