CN209081958U - A kind of continous way solid-solution and aging heat treatment production equipment - Google Patents
A kind of continous way solid-solution and aging heat treatment production equipment Download PDFInfo
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- CN209081958U CN209081958U CN201821784455.7U CN201821784455U CN209081958U CN 209081958 U CN209081958 U CN 209081958U CN 201821784455 U CN201821784455 U CN 201821784455U CN 209081958 U CN209081958 U CN 209081958U
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- heat treatment
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- 230000032683 aging Effects 0.000 title claims abstract description 49
- 238000010438 heat treatment Methods 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 239000006104 solid solution Substances 0.000 title claims abstract description 19
- 238000010791 quenching Methods 0.000 claims abstract description 50
- 230000000171 quenching effect Effects 0.000 claims abstract description 50
- 239000007787 solid Substances 0.000 claims abstract description 19
- 238000003723 Smelting Methods 0.000 claims abstract description 18
- 238000003483 aging Methods 0.000 claims abstract description 12
- 239000000243 solution Substances 0.000 claims abstract description 9
- 230000000694 effects Effects 0.000 claims abstract description 5
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 230000003028 elevating effect Effects 0.000 claims description 11
- 229910000838 Al alloy Inorganic materials 0.000 claims description 9
- 238000000034 method Methods 0.000 abstract description 11
- 230000007423 decrease Effects 0.000 abstract description 5
- 238000005728 strengthening Methods 0.000 abstract description 5
- 238000005266 casting Methods 0.000 description 7
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 238000005204 segregation Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- Vertical, Hearth, Or Arc Furnaces (AREA)
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Abstract
The utility model relates to a kind of continous way solid-solution and aging heat treatment production equipments, including the solid smelting furnace (1) set gradually, quenching tank (5) and aging furnace (2), workpiece shifts in production equipment, successively carry out solution heat treatment, quenching and ageing treatment, the production equipment further includes equal greenhouse (3), the equal greenhouse (3) is arranged in solid smelting furnace (1) end, above quenching tank (5), it is equipped in the equal greenhouse (3) for making equal greenhouse (3) internal temperature and solid smelting furnace (1) identical temperature control equipment, preparation of the equal greenhouse (3) for workpiece before wherein being quenched.Compared with prior art, the utility model is equipped with equal greenhouse, can prevent workpiece transfer in the process since temperature decline causes solid solution that decomposed occurs, to avoid reducing ageing strengthening effect.
Description
Technical field
The utility model relates to a kind of heat treating facilities, raw more particularly, to a kind of continous way solid-solution and aging heat treatment
Produce equipment.
Background technique
The purpose of aluminium alloy castings heat treatment is to improve mechanical property and corrosion resistance, and stable dimensions improve cutting and add
The processing performances such as work and welding.Quenching is aluminium alloy castings to be heated to higher temperature (generally to melt close to eutectiferous
Point, mostly at 500 DEG C or more), 2h or more is kept the temperature, dissolves the solvable phase in alloy sufficiently.Then, it rapidly quenches into 60-100 DEG C
In water, make casting chilling, so that reinforcing constituent element is dissolved and is fixed to greatest extent in the alloy and be saved in room temperature.This process
It is called quenching, also cries solution treatment or cold treatment.
Ageing treatment, also known as lonneal are the aluminium alloy castings by quenching to be heated to some temperature, and heat preservation is certain
Time comes out of the stove air-cooled until room temperature, makes oversaturated Solid solution decomposition, allows the technical process of alloy substrate tissue stabilization.
Alloy, with the rising of temperature and the extension of time, about passes through supersaturated solid solution dot matrix in ageing process
Interior atom reconfigures, and generates solute atoms enrichment region (referred to as Ith area G-P) and Ith area G-P disappears, the second phase atom is by certain
Regular segregation simultaneously generates IIth area G-P, generates the second phase (transitional face) of meta-stable, a large amount of IIth area G-P and a small amount of Asia later
Stable phase combines and metastable phase is changed into stable phase, Second Phase Particles assemble several stages.
Ageing treatment is divided into natrual ageing and artificial aging two major classes again.Natrual ageing refer to ageing strengthening at room temperature into
Capable timeliness.Artificial aging is divided into incomplete artificial aging, complete artificial aging, 3 kinds of overaging again.
1) casting: being heated to 150-170 DEG C, keep the temperature 3-5h by incomplete artificial aging, to obtain preferable tensile strength, good
Good plasticity and toughness, but the lower heat treatment process of corrosion stability;2) casting: being heated to 175-185 DEG C by complete artificial aging,
5-24h is kept the temperature, to obtain enough tensile strength (i.e. highest hardness) but the lower heat treatment process of elongation percentage;3) out-of-date
Casting: being heated to 190-230 DEG C, keep the temperature 4-9h, decline intensity by effect, and plasticity increases, preferable anti-to obtain
The technique of stress, resistance to corrosion also referred to as stabilizes tempering.
T6 solution treatment (quenching) adds full artificial aging, and for obtaining highest intensity, but plasticity and corrosion stability are
It reduces.It carries out in higher temperature and in the long period.Suitable for requiring the part of high load capacity, about 175-185 DEG C of aging temp, protect
Warm time 5h or more.
There is a technical problem in the T6 heat treatment production process of Al alloy parts, that is, will be into the workpiece of quenching
The quick transfer of row, it is desirable that need to complete in a very short period of time in whole process, to avoid its part or even entirety before quenching
Temperature decline.Workpiece interval of quenching tank from coming out of the stove to entering is known as quenching shift time, during workpiece transfer, workpiece temperature
Degree decline causes solid solution that decomposed occurs, and coarse loose phase is precipitated, and generates microstructure segregation, to reduce ageing strengthening effect
Fruit.
Utility model content
The purpose of this utility model is exactly to overcome the problems of the above-mentioned prior art and to provide a kind of continous way solid
Molten aging strengthening model production equipment.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of continous way solid-solution and aging heat treatment production equipment, including solid smelting furnace, quenching tank and the aging furnace set gradually,
Workpiece shifts in production equipment, successively carries out solution heat treatment, quenching and ageing treatment,
The production equipment further includes equal greenhouse, and the equal greenhouse is arranged above solid smelting furnace end, quenching tank, institute
It is equipped in the samming room stated for making equal inside greenhouse temperature temperature control equipment identical with solid smelting furnace, equal greenhouse exists for workpiece
Preparation before wherein being quenched.
The equal top of greenhouse has the first elevating mechanism, for putting the workpiece in quenching tank.
The quenching tank is mobile quenching tank, and quenching tank is equipped between quenching tank and aging furnace and translates channel.
The quenching trench bottom is equipped with idler wheel.
The aging furnace front end is equipped with the second elevating mechanism and is prepared to enter into aging furnace for slinging workpiece.
Movable isolating door is respectively provided between the equal greenhouse and quenching tank and solid smelting furnace.
The production equipment is the T6 heat treating facilities of Al alloy parts.
Compared with prior art, the utility model has the advantage that
(1) it is equipped in samming room for making equal inside greenhouse temperature temperature control equipment identical with solid smelting furnace, for workpiece
Preparation before wherein being quenched prevents from dividing during workpiece transfer since temperature decline causes solid solution that part occurs
Solution, to avoid reducing ageing strengthening effect.
(2) top of greenhouse has the first elevating mechanism, for putting the workpiece in quenching tank, when further shortening workpiece transfer
Between.
(3) quenching tank is mobile quenching tank, and quenching tank is equipped between quenching tank and aging furnace and translates channel, can be on one side
Quenching is shifted on one side, shortens the Workpiece circulation time.
(4) it is respectively provided with movable isolating door between greenhouse and quenching tank and solid smelting furnace, facilitates and keeps samming Indoor Temperature
Degree.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Appended drawing reference:
1 is solid solution furnace;2 be aging furnace;3 be equal greenhouse;4 be the first elevating mechanism;5 be quenching tank;6 translate for quenching tank
Channel;7 be the second elevating mechanism.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments.The present embodiment is with the utility model
Implemented premised on technical solution, the detailed implementation method and specific operation process are given, but the guarantor of the utility model
Shield range is not limited to the following embodiments.
Embodiment
As shown in Figure 1, a kind of continous way solid-solution and aging heat treatment production equipment, including set gradually solid smelting furnace 1, quenching
Slot 5, aging furnace 2 and greenhouse 3, the equal setting of greenhouse 3 are equipped in equal greenhouse 3 for making above solid 1 end of smelting furnace, quenching tank 5
Equal 3 internal temperature of greenhouse temperature control equipment identical with solid smelting furnace 1, standard of the equal greenhouse 3 for workpiece before wherein being quenched
It is standby to work, there is the first elevating mechanism 4 at the top of equal greenhouse 3, for putting the workpiece in quenching tank 5.2 front end of aging furnace is equipped with second liter
Descending mechanism 7 is prepared to enter into aging furnace 2 for slinging workpiece.It is respectively provided between equal greenhouse 3 and quenching tank 5 and solid smelting furnace 1
Movable isolating door.
Quenching tank 5 is mobile quenching tank, and bottom is equipped with idler wheel, and quenching tank is equipped between quenching tank 5 and aging furnace 2 and is translated
Channel 6.
The present embodiment is the "-" type continuous aluminum alloy T6 heat treatment equipment for being equipped with equal greenhouse, and production process includes:
Workpiece carries out solution heat treatment in solid smelting furnace first, is then transferred in equal greenhouse 3, carries out the first elevating mechanism
Docking between 4 and workpiece, then workpiece is lowered into quenching tank 5 by the first elevating mechanism 4, after quenching, quenching tank 5 and workpiece
Channel 6 is translated by quenching tank together and moves to next station, then passes through hanging above it into aging furnace elevating mechanism 7
It rises, is prepared to enter into aging furnace 2.
A kind of "-" type continuous aluminum alloy T6 heat treatment production equipment in the above-mentioned equal greenhouse of outfit to the present embodiment is made
It is described in detail, but whether the overall mechanism that this patent is not limited to continuous aluminum alloy T6 heat-treatment production line be a word
Type within the knowledge of one of ordinary skill in the art can also be under the premise of not departing from this patent objective
It makes a variety of changes, such as U-shaped continous way heat-treatment production line.
Claims (7)
1. a kind of continous way solid-solution and aging heat treatment production equipment, including set gradually solid smelting furnace (1), quenching tank (5) and when
It imitates furnace (2), workpiece shifts in production equipment, solution heat treatment, quenching and ageing treatment are successively carried out,
It is characterized in that, the production equipment further includes equal greenhouse (3), equal greenhouse (3) setting is at solid smelting furnace (1) end
Above end, quenching tank (5), it is equipped in the equal greenhouse (3) for keeping equal greenhouse (3) internal temperature identical as solid smelting furnace (1)
Temperature control equipment, preparation of the equal greenhouse (3) for workpiece before wherein being quenched.
2. a kind of continous way solid-solution and aging heat treatment production equipment according to claim 1, which is characterized in that described is equal
There are the first elevating mechanism (4) at the top of greenhouse (3), for putting the workpiece in quenching tank (5).
3. a kind of continous way solid-solution and aging heat treatment production equipment according to claim 1, which is characterized in that described quenches
Fiery slot (5) is mobile quenching tank, and quenching tank translation channel (6) is equipped between quenching tank (5) and aging furnace (2).
4. a kind of continous way solid-solution and aging heat treatment production equipment according to claim 3, which is characterized in that described quenches
Fiery slot (5) bottom is equipped with idler wheel.
5. a kind of continous way solid-solution and aging heat treatment production equipment according to claim 1, which is characterized in that when described
Effect furnace (2) front end is equipped with the second elevating mechanism (7) and is prepared to enter into aging furnace (2) for slinging workpiece.
6. a kind of continous way solid-solution and aging heat treatment production equipment according to claim 1, which is characterized in that described is equal
Movable isolating door is respectively provided between greenhouse (3) and quenching tank (5) and solid smelting furnace (1).
7. a kind of continous way solid-solution and aging heat treatment production equipment according to claim 1, which is characterized in that the life
Produce the T6 heat treating facilities that equipment is Al alloy parts.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821784455.7U CN209081958U (en) | 2018-10-31 | 2018-10-31 | A kind of continous way solid-solution and aging heat treatment production equipment |
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CN201821784455.7U CN209081958U (en) | 2018-10-31 | 2018-10-31 | A kind of continous way solid-solution and aging heat treatment production equipment |
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Publication Number | Publication Date |
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CN209081958U true CN209081958U (en) | 2019-07-09 |
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CN201821784455.7U Expired - Fee Related CN209081958U (en) | 2018-10-31 | 2018-10-31 | A kind of continous way solid-solution and aging heat treatment production equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113981198A (en) * | 2021-09-30 | 2022-01-28 | 浙江明泰控股发展股份有限公司 | Continuous heat treatment furnace for solving intergranular corrosion of aluminum alloy fastener |
-
2018
- 2018-10-31 CN CN201821784455.7U patent/CN209081958U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113981198A (en) * | 2021-09-30 | 2022-01-28 | 浙江明泰控股发展股份有限公司 | Continuous heat treatment furnace for solving intergranular corrosion of aluminum alloy fastener |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190709 |