CN209070716U - A kind of tool management system - Google Patents

A kind of tool management system Download PDF

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Publication number
CN209070716U
CN209070716U CN201822067217.0U CN201822067217U CN209070716U CN 209070716 U CN209070716 U CN 209070716U CN 201822067217 U CN201822067217 U CN 201822067217U CN 209070716 U CN209070716 U CN 209070716U
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tool
alarm
signal
unit
control unit
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CN201822067217.0U
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史俊昌
杨相鹤
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Beijing Aerospace Xinfeng Machinery Equipment Co Ltd
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Beijing Aerospace Xinfeng Machinery Equipment Co Ltd
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Abstract

The utility model patent discloses a kind of tool management system, by photoelectric sensor group real-time detection assembly tool, whether there is or not status signals, and it is handled after signal condition by MCU control unit reception, MCU control unit by wireless communication unit to remote administration terminal send tool information, the timing alarm and metering for receiving remote administration terminal simultaneously remind instruction, with implementation tool long-range management, alarm and indicating unit execute alarm and measurement verification signal to remind the timely management tool of Field Force.The function that the utility model replaces the automation for manually realizing erecting yard tool to check, Short Item alarm and measurement verification are reminded, improves tool management efficiency, has saved human resources.

Description

A kind of tool management system
Technical field
The utility model relates to industrial internet of things field, in particular to a kind of tool management system.
Background technique
Aerospace Products are the integrated electronic products of high-quality precision and sophisticated technology, often have precise structure, assembly complicated Etc. characteristics.If generating fifth wheel during Product Assembly, it would be possible to cause properties of product decline even flight failure it is serious after Fruit, so having very strict requirements to fifth wheel control in Aerospace Products assembling process.In practical set operation Scene, since assembly tool size of type is different, value volume and range of product is various, operator unintentionally omits tool in product Risk as fifth wheel be it is existing, in order to reinforce tool management, current practice is that tool use finishes postfixed point storage, by Special messenger checks and checks omission, and this mode produces comparable workload, takes time and effort;At the same time, subassembly has Periodic verification is needed to measure, it is also desirable to personal management.
Therefore, whether tool is given back detected automatically and timing Short Item alarm, to the tool for having measurement verification demand It issues inspection automatically on time to remind, erecting yard multiplexing tool managerial ability will be promoted.
Utility model content
The purpose of this utility model is that: in view of the above problems, provide one kind can real-time detection tool have Statelessly, there is tool Short Item timing alarm, measurement verification automatic reminding function, and nothing can be passed through with remote administration terminal The tool management system that line communication carries out data interaction, realizes remote information management.
The technical solution adopted in the utility model is as follows: the utility model discloses a kind of tool management systems, comprising: light Electric transducer group (1), signal conditioning unit (2), MCU control unit (3), wireless communication unit (4), alarm and indicating unit (5) and data storage cell (6).Photoelectric sensor group (1) includes multiple photoelectric sensors, and each photoelectric sensor is installed on pair Tool underface, upward real-time detection tool is answered to have statelessly, and the tool that will test has no signal to be transmitted to signal condition Unit (2);Signal conditioning unit (2) includes multiple signal condition sub-circuits, and each signal condition sub-circuit uniquely corresponds to photoelectricity Sensor group (1) one of photoelectric sensor, and whether there is or not be transmitted to MCU control after signal condition conversion for the tool that will test Unit (3);MCU control unit (3) receiving signal manages the signal of unit (2) transmission, forms the data packet of tool monitoring, control Wireless communication unit (4) is communicated with remote administration terminal, and is instructed according to remote administration terminal to alarm and indicating unit (5) and sent out Alarm and indication signal out;Alarm and indicating unit (5) execute the alarm and indication signal issued by MCU control unit (3), and When remind erecting yard tool management personnel carry out tool control;Data storage cell (6) is connect with MCU control unit (3), Same day timing alarm time and tool temporary information in place are stored, is read and write by MCU control unit (3) control.
Further, the sensor in photoelectric sensor group (1) selects the photoelectricity for limiting reflection-type, NPN output open in usual Sensor.
Further, signal conditioning unit (2) uses optical coupling isolation circuit, controls chip for insulation blocking, and by light The non-standard level conversion of electric transducer output is the switching signal level for control chip detection.
Further, using high-performance low-power-consumption single-chip microcontroller as control chip, single-chip microcontroller leads to MCU control unit (3) Signal conditioning unit (2) output level is detected with input/output interface, and artificial screening is filtered out using Software Anti-interference algorithm Keep off the interference signal that sensor generates.
Further, the WiFi module that wireless communication unit (4) is controlled using low-power consumption, serial ports.
Further, alarm and indicating unit (5) are real using acousto-optic-electric integrated alarm and water proof and dust proof LED light Now alarm and indicate function.
The beneficial effects of the utility model are: the utility model patent discloses a kind of tool management system, pass through photoelectricity Whether there is or not status signals for sensor group real-time detection assembly tool, and are handled after signal condition by MCU control unit reception, Unit to remote administration terminal sends tool information to MCU control unit by wireless communication, while receiving remote administration terminal Instruction is reminded in timing alarm and metering, and with implementation tool long-range management, alarm and indicating unit execute alarm and measurement verification Signal is to remind the timely management tool of Field Force.The utility model replaces the automation for manually realizing erecting yard tool clear The function that point, Short Item alarm and measurement verification are reminded, improves tool management efficiency, has saved human resources.
Detailed description of the invention
Fig. 1 is a kind of tool management system schematic block diagram of the utility model;
Fig. 2 is a kind of tool management system signal condition sub-circuit schematic diagram of the utility model;
Fig. 3 is a kind of tool management system alarm of the utility model and indicating unit schematic diagram;
Fig. 4 is a kind of tool management system data storage cell schematic diagram of the utility model.
Specific embodiment
In order to be more clearly understood that the above objects, features, and advantages of the utility model, with reference to the accompanying drawing and have The utility model is further described in detail in body embodiment.But the protection scope of the utility model is not limited to following It is described.
Embodiment one:
As shown in Figure 1, the present embodiment includes photoelectric sensor group, signal conditioning unit, MCU control unit, wireless communication Unit, alarm and indicating unit and data storage cell.
Photoelectric sensor group includes multiple photoelectric sensors, each photoelectric sensor is installed on immediately below corresponding tool, to Upper real-time detection tool state in place, and the tool storage signal that will test is transmitted to signal conditioning unit;Sensor is selected The photoelectric sensor of reflection-type, NPN output open in usual is limited,
Signal conditioning unit includes multiple signal condition sub-circuits, and each signal condition sub-circuit uniquely corresponds to photoelectric sensing The one of photoelectric sensor of device group, and sensor is exported and carries out signal condition.Signal condition sub-circuit is as shown in Fig. 2, packet Include optocoupler U201, resistance R201, resistance R202, resistance R203;Optocoupler U201 pin 1 connects power supply VCC, and pin 2 connects resistance One end of R201, pin 3 are also single by current-limiting resistance R203 connection MCU control by pull-up resistor R202 connection 3.3V power supply The pin 4 of the input interface MCU_IO of member, optocoupler U201 connect digitally DGND;Resistance R201 is current-limiting resistance, the other end Photoelectric sensor output is connected, effect is to ensure that LED current work is in the normal range in optocoupler U201;Work as tool Photoelectric sensor output is high level when in state in place, no-voltage between optocoupler U201 pin 1 and 2, between pin 3 and 4 End, level is high level at MCU_IO, on the contrary, photoelectric sensor output is low level, light when tool is in undocked state There is voltage between coupling U201 pin 1 and 2, be connected between pin 3 and 4, level is low level at MCU_IO;
MCU control unit unit detects the signal of signal conditioning unit transmission by multiple I/O interfaces, while need to have string Mouthful and I2C communication function, therefore preferably, using high-performance, low-power consumption, various communication interfaces STM32F103 series monolithic Machine;
The Wifi module that wireless communication unit is controlled using low-power consumption, serial ports, it is preferably producible using peace letter ESP8266 serial ports turns Wifi module;Wireless communication unit and the serial ports of MCU control unit connect, by MCU control unit serial ports control The data interaction of system and remote tools management terminal;
As shown in figure 3, alarm and indicating unit include current-limiting resistance R301, R302, R303, R304, R305, R306, drive Dynamic triode Q301, Q302, Q303, optocoupler U301, U302, U303, electromagnetic relay K301, K301, sustained diode 1, D2 Harmony photoelectric integral alarm lamp L1, water proof and dust proof red and green color indicator light D303, water proof and dust proof orange indicating light D304;
Alarm and indicating unit in Fig. 3, the one end R301 connect the output point MCU_Alarm of MCU control unit, and the other end connects Meet the base stage b of Q301;The collector c connection optocoupler U301 pin 2 of Q301, emitter e connect digital power ground DGND;Optocoupler U301 pin 1 is pulled to+3.3V power supply by resistance R304, with the connecing analog power AGND of pin 3, pin 4 be connected to electromagnetism after 1 anode of electric appliance K301 pin 4 and sustained diode;Electromagnetic relay K301 pin 5 and 1 cathode of sustained diode connect power supply With the being connected to analog power AGND of VCC, K301 pin 1, normally closed pin 2 is hanging, and pin 3 is connected to L1 pin 2 (power supply is negative);L1 Pin 1 (power supply just) meet power supply VCC;When MCU control unit no alarm signal, that is, MCU_Alarm is low level, Q301 is cut Only, end between pin 1 and 2, between pin 3 and 4 in U301, K301 attonity, L1 does not alarm;When MCU control unit exports When alarm signal, that is, MCU_Alarm is high level, Q301 is connected, and is connected between pin 1 and 2, between pin 3 and 4 in U301, K301 is attracted so that being connected between its pin 1 and 3, L1 starting sound photoelectric alarm;When K301 disconnect when, sustained diode 1 be after Electric apparatus coil provides current by pass;
Alarm and indicating unit in Fig. 3, the one end R302 connect the output point MCU_AllOn of MCU control unit, and the other end connects Meet the base stage b of Q302;Q302 collector c connection optocoupler U302 pin 2, emitter e connect digital power ground DGND;Optocoupler U302 pin 1 is pulled to+3.3V power supply by resistance R305, with the connecing analog power AGND of pin 3, pin 4 be connected to electromagnetism after 2 anode of 4 pins and sustained diode of electric appliance K302;The pin 5 and 2 cathode of sustained diode of electromagnetic relay K302 connects AGND, normally closed pin 2 connect D303 green light cathode to power supply VCC, K302 pin 1 with being connected to analog power, and pin 3 is connected to D303 red light cathode;D303 public anode meets power supply VCC;When MCU control unit detects that all tools all give back that (i.e. tool is Neat set state) when, MCU_AllOn output is low level, and Q302 ends, and is cut between pin 1 and 2, between pin 3 and 4 in U302 Only, K302 attonity, power ground AGND and D303 green light cathode are connected, and D303 is shown in green;When MCU control unit detects When at least one tool does not give back (i.e. tool is Short Item state), MCU_Alarm output is high level, and Q301 is connected, and is drawn in U301 It is connected between foot 1 and 2, between pin 3 and 4, K301 is closed so that the conducting of its pin 1 and 3, power ground AGND and D303 red light Cathode is connected, and D303 is shown in red;Tool management personnel can judge whether tool is complete rapidly by red light or green light instruction Portion is given back;When K302 is disconnected, sustained diode 2 provides current by pass for relay coil;
Alarm and indicating unit in Fig. 3, the one end R303 connect the output point MCU_Verf of MCU control unit, and the other end connects Meet the base stage b of Q303;The pin 2 of the collector c connection optocoupler U303 of Q303, emitter e connect digital power ground DGND;Light The pin 1 of coupling U303 is pulled to+3.3V power supply by resistance R306, and AGND, 4 pins are connected to meter to pin 3 with connecing analog power Indicator light D304 is measured, D304 anode meets power supply VCC;When MCU control unit is without metering indication signal, MCU_Verf output is low Level, Q303 end, and pin 1 and 2, pin 3 and 4 end in U303, and D304 does not work;When MCU control unit issues metering instruction When signal, MCU_Verf output is high level, and Q303 is connected, and pin 1 and 2, pin 3 and 4 are connected in U303, D304 bright orange Metering is reminded;
As shown in figure 4, data storage cell includes band Electrically Erasable Programmable Read-Only Memory (EEPROM) U401, resistance R401, R402 and capacitor C401;Wherein U401 pin 1,2,3,4,7 meets digitally DGND, and pin 8 connects power supply 3.3V, pin 5 I2C communication data pin MCU_SDA and clock pins MCU_SCL in MCU control unit is met respectively with pin 6;Resistance R401 and R402 is pull-up resistor, their termination power 3.3V, the other end is separately connected MCU_SCL and MCU_SDA;Capacitor C401 is High-frequency filter capacitor, a termination power 3.3V, another termination digitally DGND.MCU control unit passes through MCU_SCL and MCU_ The reading and writing data of two pin control U401 of SDA.
Though the utility model is a kind of tool management system, it may not only be applied to tool management, can be also used for other Article storage manages occasion.It should be pointed out that for the ordinary skill in the art, not departing from the utility model Under the premise of inventional idea, several deformations can also be made and extension improves, these belong to the protection of the utility model patent Range.Therefore, the scope of protection shall be subject to the appended claims for the utility model patent.

Claims (6)

1. a kind of tool management system, the tool storage management for erecting yard, comprising: photoelectric sensor group (1), signal tune Unit (2), MCU control unit (3), wireless communication unit (4), alarm and indicating unit (5) and data storage cell (6) are managed, It is characterized by:
The photoelectric sensor group (1) includes multiple photoelectric sensors, each photoelectric sensor is installed on immediately below corresponding tool, The tool that upward real-time detection tool has statelessly, and will test has no signal to be transmitted to the signal conditioning unit (2);
The signal conditioning unit (2) include multiple signal condition sub-circuits, each signal condition sub-circuit uniquely correspond to described in Photoelectric sensor group (1) one of photoelectric sensor, and whether there is or not be transmitted to MCU after signal condition conversion for the tool that will test Control unit (3);
The signal of MCU control unit (3) receiving signal reason unit (2) transmission, forms the data packet of tool monitoring, control The wireless communication unit (4) communicates with remote administration terminal, and is instructed according to remote administration terminal to the alarm and instruction Unit (5) transmission alarm and indication signal;
The alarm and indicating unit (5) execute the alarm and indication signal issued by the MCU control unit (3), with timely The tool management personnel of erecting yard are reminded to carry out tool control;
The data storage cell (6) connect with MCU control unit (3), store same day timing alarm time and tool have it is ill-mannered The temporary information of state is read and write by the MCU control unit (3) control.
2. tool management system according to claim 1, which is characterized in that the sensing in the photoelectric sensor group (1) Device selects the photoelectric sensor for limiting reflection-type, NPN output open in usual.
3. tool management system according to claim 1, which is characterized in that the signal conditioning unit (2) uses optocoupler Isolation circuit controls chip for insulation blocking, and is for controlling core by the non-standard level conversion of photoelectric sensor output The switching signal level of piece detection.
4. tool management system according to claim 1, which is characterized in that the MCU control unit (3) uses high-performance For low-power scm as control chip, the universal input/output interface of single-chip microcontroller detects signal conditioning unit (2) output Level, and the interference signal for artificially blocking sensor generation is filtered out using Software Anti-interference algorithm.
5. tool management system according to claim 1, which is characterized in that the wireless communication unit (4) uses low function The serial ports of consumption turns WiFi module.
6. tool management system according to claim 1, which is characterized in that the alarm and indicating unit (5) use sound Optoelectronic integration alarm and water proof and dust proof LED light realize alarm and instruction function.
CN201822067217.0U 2018-12-10 2018-12-10 A kind of tool management system Active CN209070716U (en)

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Application Number Priority Date Filing Date Title
CN201822067217.0U CN209070716U (en) 2018-12-10 2018-12-10 A kind of tool management system

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Application Number Priority Date Filing Date Title
CN201822067217.0U CN209070716U (en) 2018-12-10 2018-12-10 A kind of tool management system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109360401A (en) * 2018-12-10 2019-02-19 北京航天新风机械设备有限责任公司 A kind of tool management system
CN113066267A (en) * 2021-03-18 2021-07-02 中山大学附属第一医院 Medicine identification alarm device and method and medicine box

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109360401A (en) * 2018-12-10 2019-02-19 北京航天新风机械设备有限责任公司 A kind of tool management system
CN113066267A (en) * 2021-03-18 2021-07-02 中山大学附属第一医院 Medicine identification alarm device and method and medicine box

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