CN209069816U - A kind of vision-based detection workbench - Google Patents
A kind of vision-based detection workbench Download PDFInfo
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- CN209069816U CN209069816U CN201821869282.9U CN201821869282U CN209069816U CN 209069816 U CN209069816 U CN 209069816U CN 201821869282 U CN201821869282 U CN 201821869282U CN 209069816 U CN209069816 U CN 209069816U
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- conveyer belt
- light source
- mounting
- vision
- base
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Abstract
The utility model discloses a kind of vision-based detection workbench, including pedestal, extending seat, conveyer belt, conveyer belt mounting base, supporting element, camera box, CCD camera, top light source, underlying light source, vision controller, alarm, computer and display, the conveyer belt is fixedly installed on pedestal by conveyer belt mounting base, the side wall of the conveyer belt mounting base is equipped with the first mounting head, the following position directly of corresponding first mounting head is equipped with the second mounting head on the side wall of the pedestal, there are two the supporting element settings and is symmetrical set in the two sides of conveyer belt, the supporting element includes mounting rod, upper mounting rod attachment base, lower mounting rod attachment base, connecting rod and stacker.The utility model uses integral type Working table structure, and stable structure is easily installed and manages, easy to use, while improving the degree of automation of production efficiency and production, and practical, applicability is wide.
Description
Technical field
The utility model relates to technical field of vision detection, specially a kind of vision-based detection workbench.
Background technique
Since poor technique may be such that electronic component does not work or maloperation, when the electronics that these break down
Element is presented on the market, and the reliability of the electronic component may reduce.Therefore, electronic component present on the market it
Before, it needs to implement the processing of a sequence by various detections with selected electronic component.As one of various detections, vision
Detection processing is the appearance in order to detect the electronic component, such as flag state, and whether conducting wire or ball bar have damaged, and whether
Some cracks or scratch are had already appeared.
There are two types of existing vision-based detection modes, and one is artificial detection is used, this mode subjectivity is too strong, detection essence
Spend low, and speed is slow, and efficiency is too low, and another kind is using vision inspection apparatus, although existing vision inspection apparatus can be right
Workpiece appearance carries out vision-based detection, but due to component parts, cause corresponding support member generally comprise integrated camera, light source,
Multiple components such as vision controller, computer, display and alarm lamp, by respectively installing component being supported to be supported on workbench
Installation leads to install that support member is intricate, and perception is poor accordingly since device component parts, causes using upper
It is inconvenient.Now lack a kind of integral type Working table structure, meets high efficiency, convenient for management, stable and requirement easy to use.
Utility model content
(1) the technical issues of solving
In view of the deficiencies of the prior art, the utility model provides a kind of vision-based detection workbench, solves artificial detection,
This mode subjectivity is too strong, and detection accuracy is low, and speed is slow, and efficiency is too low and vision inspection apparatus, since device is constituted
Component is more, leads to install that support member is intricate, and perception is poor accordingly, causes to lack a kind of one using upper inconvenience
Formula Working table structure meets high efficiency, convenient for management, stabilization and the problem of requiring easy to use.
(2) technical solution
To achieve the above object, the utility model is achieved by the following technical programs: a kind of vision-based detection workbench,
Including pedestal, extending seat, conveyer belt, conveyer belt mounting base, supporting element, camera box, CCD camera, top light source, underlying light source,
Vision controller, alarm, computer and display, the conveyer belt are fixedly installed on pedestal by conveyer belt mounting base,
The side wall of the conveyer belt mounting base is equipped with the first mounting head, the underface of corresponding first mounting head on the side wall of the pedestal
Position is equipped with the second mounting head, and there are two the supporting element settings and is symmetrical set in the two sides of conveyer belt, the support
Part includes mounting rod, upper mounting rod attachment base, lower mounting rod attachment base, connecting rod and stacker, the upper mounting rod attachment base
Correspondence is installed on mounting rod up and down with lower mounting seat attachment base, and the upper mounting rod attachment base and lower mounting rod attachment base are logical
It crosses connecting rod to be connected and fixed with the first mounting head and the second mounting head respectively, the stacker is fixedly installed in the top of mounting rod
End, the bottom of the camera box is fixedly connected with stacker and the corresponding top for being installed on conveyer belt, the fixed peace of the CCD camera
Inner cavity top loaded on camera box corresponds to the axial medium position of conveyer belt, and the top light source correspondence is installed on CCD camera
Periphery, the underlying light source correspondence are installed in the gap between the conveyer belt of upper and lower part, and the extending seat is fixedly installed in pedestal
Side, be vertically arranged with support rod on the extending seat, the vision controller is fixedly installed in support rod by mounting base
On, the alarm is fixedly installed on vision controller, and the computer is fixedly installed on extending seat, on the extending seat
And the side for being located at computer is equipped with supporting table, the display is set in supporting table, the CCD camera, top light source, under
Portion's light source, alarm are electrically connected with vision controller respectively, the vision controller and display respectively with calculate mechatronics.
Further, the pedestal, extending seat, conveyer belt mounting base, supporting element, support rod and supporting table are stainless steel
The bottom of component, the pedestal and extending seat is equipped with resilient cushion.
Further, the conveyer belt mounting base is U-shaped mounting base, and the bottom end of the conveyer belt mounting base and pedestal weld
It connects.
Further, the inverted u-shaped top position for being set to conveyer belt of the camera box, the camera box and stacker it
Between be fixedly connected by screw.
Further, the top light source include ring light source(-)holder, be evenly arranged on inside the ring light source(-)holder multiple first
The strut of light source and stationary annular light source base, multiple first light sources focus on conveyer belt the underface position for corresponding to CCD camera
It sets and forms vision-based detection region.
Further, the underlying light source includes light source mounting base and second light source, and the light source mounting base is laterally fixed to pacify
Between avris fixed plate loaded on conveyer belt, second light source is corresponding be installed in light source mounting base and corresponding CCD camera just under
It sets in orientation.
(3) beneficial effect
The utility model provides a kind of vision-based detection workbench, and by using integral type mounting structure, stable structure is led to
The fixed support conveyer belt of setting pedestal, conveyer belt mounting base, the fixed support camera box of setting supporting element, setting support rod is crossed to fix
Vision controller is supported, computer, setting supporting table support display are installed by setting extending seat, by specified each synthesizer
Part correspondence is installed on fixed position, and convenient for management, perception is good, provides stable environment light by top light source and underlying light source,
High Specific Radioactivity image information is obtained by CCD camera, image information is carried out by the cooperation of vision controller and computer quick
Processing, substantially increases the degree of automation of production efficiency and production;The utility model uses integral type Working table structure, structure
Stablize, is easily installed and manages, it is easy to use, while the degree of automation of production efficiency and production is improved, and it is practical, it fits
It is wide with property.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the cross-sectional view of conveyer belt and camera box in the utility model;
Fig. 3 is the structural schematic diagram of supporting element in the utility model.
In figure: 1, pedestal;2, extending seat;3, conveyer belt;4, conveyer belt mounting base;5, supporting element;501, mounting rod;502,
Upper mounting rod attachment base;503, lower mounting rod attachment base;504, connecting rod;505, stacker;6, camera box;7, CCD camera;8,
Top light source;9, underlying light source;10, vision controller;11, alarm;12, computer;13, display;14, the first installation
Head;15, the second mounting head;16, support rod;17, supporting table.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
As shown in Figure 1-3, the utility model provides a kind of technical solution: a kind of vision-based detection workbench, including pedestal 1,
Extending seat 2, conveyer belt 3, conveyer belt mounting base 4, supporting element 5, camera box 6, CCD camera 7, top light source 8, underlying light source 9, view
Feel that controller 10, alarm 11, computer 12 and display 13, the conveyer belt 3 are fixedly installed in by conveyer belt mounting base 4
On pedestal 1, the side wall of the conveyer belt mounting base 4 is equipped with the first mounting head 14, corresponding first peace on the side wall of the pedestal 1
The following position directly for filling head 14 is equipped with the second mounting head 15, and the supporting element 5, which is arranged there are two and is symmetrical set, to be transmitted
With 3 two sides, the supporting element 5 includes mounting rod 501, upper mounting rod attachment base 502, lower mounting rod attachment base 503, connecting rod
504 and stacker 505, the upper mounting rod attachment base 502 and lower about 503 mounting rod attachment base correspondence are installed on mounting rod
On 501, the upper mounting rod attachment base 502 and lower mounting rod attachment base 503 by connecting rod 504 respectively with the first mounting head
14 and second mounting head 15 be connected and fixed, the stacker 505 is fixedly installed in the top of mounting rod 501, the camera box 6
Bottom is fixedly connected with stacker 505 and the corresponding top for being installed on conveyer belt 3, and the CCD camera 7 is fixedly installed in camera box
6 inner cavity top corresponds to the axial medium position of conveyer belt 3, the corresponding periphery for being installed on CCD camera 7 of the top light source 8, institute
It states the correspondence of underlying light source 9 to be installed in the gap between upper and lower part conveyer belt 3, the extending seat 2 is fixedly installed in pedestal 1
Side is vertically arranged with support rod 16 on the extending seat 2, and the vision controller 10 is fixedly installed in support by mounting base
On bar 16, the alarm 11 is fixedly installed on vision controller 10, and the computer 12 is fixedly installed on extending seat 2,
Side on the extending seat 2 and positioned at computer 12 is equipped with supporting table 17, and the display 13 is set in supporting table 17, institute
It states CCD camera 7, top light source 8, underlying light source 9, alarm 11 to be electrically connected with vision controller 10 respectively, the visual spatial attention
Device 10 and display 13 are electrically connected with computer 12 respectively.
Specifically, the pedestal 1, extending seat 2, conveyer belt mounting base 4, supporting element 5, support rod 16 and supporting table 17 are equal
For stainless steel component, the bottom of the pedestal 1 and extending seat 2 is equipped with resilient cushion, and integral type stainless steel component has high stable
The advantages of property, long service life.
Specifically, the conveyer belt mounting base 4 is U-shaped mounting base, the bottom end of the conveyer belt mounting base 4 and pedestal 1
Welding, stable structure.
Specifically, the inverted u-shaped top position for being set to conveyer belt 3 of the camera box 6, the camera box 6 and undertaking
It is fixedly connected between seat 505 by screw.
Specifically, the top light source 8 includes ring light source(-)holder, multiple first be evenly arranged on inside the ring light source(-)holder
The strut of light source and stationary annular light source base, multiple first light sources focus on the underface that CCD camera 7 is corresponded on conveyer belt 3
Position simultaneously forms vision-based detection region.
Specifically, the underlying light source 9 includes light source mounting base and second light source, and the light source mounting base is laterally fixed to pacify
Between avris fixed plate loaded on conveyer belt 3, second light source is corresponding to be installed in light source mounting base and corresponds to CCD camera 7 just
Lower position.
In use, conveyer belt 3 to be fixedly installed in the top of pedestal 1 by conveyer belt mounting base 4, by camera when installation
Box 6 is fixedly supported on conveyer belt 3 by supporting element 5, the correspondence of vision controller 10 is installed on support rod 16, by computer
12 are set on extending seat 2, and display 13 is installed on extending seat 2 by supporting table 17, and structure is simple, convenient for production, respectively
Positioning parts installation convenient for management and uses, and perception is good, by top light source 8 and underlying light source 9 be on conveyer belt 3 to
It surveys workpiece and stabilized light source is provided, High Specific Radioactivity image information is obtained by CCD camera 7, passes through vision controller 10 and computer 12
Cooperation image information is quickly handled, substantially increase the degree of automation of production efficiency and production, pass through display
It is shown, when the appearance for detecting the electronic component, such as flag state, whether conducting wire or ball bar have been damaged, and whether
Some cracks or scratch have been had already appeared, alarm 11 is controlled by vision controller 10 and issues alarm.
It can to sum up obtain, the utility model uses integral type Working table structure, and stable structure is easily installed and manages, and uses
It is convenient, while the degree of automation of production efficiency and production is improved, practical, applicability is wide.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof, it should be noted that this article
The electric elements of middle appearance are electrically connected with extraneous main controller and 220V alternating current, and main controller can play control for computer etc.
The conventionally known equipment of system.
Claims (6)
1. a kind of vision-based detection workbench, it is characterised in that: including pedestal (1), extending seat (2), conveyer belt (3), conveyer belt peace
Fill seat (4), supporting element (5), camera box (6), CCD camera (7), top light source (8), underlying light source (9), vision controller
(10), alarm (11), computer (12) and display (13), the conveyer belt (3) pass through conveyer belt mounting base (4) fixed peace
Loaded on pedestal (1), the side wall of the conveyer belt mounting base (4) is equipped with the first mounting head (14), the side wall of the pedestal (1)
The following position directly of upper the first mounting head of correspondence (14) is equipped with the second mounting head (15), the supporting element (5) setting there are two and
The two sides in conveyer belt (3) are symmetrical set, the supporting element (5) includes mounting rod (501), upper mounting rod attachment base
(502), lower mounting rod attachment base (503), connecting rod (504) and stacker (505), the upper mounting rod attachment base (502) and
Correspondence is installed on mounting rod (501) lower mounting rod attachment base (503) up and down, the upper mounting rod attachment base (502) and lower peace
Dress bar attachment base (503) is connected and fixed with the first mounting head (14) and the second mounting head (15) by connecting rod (504) respectively,
The stacker (505) is fixedly installed in the top of mounting rod (501), and the bottom and stacker (505) of the camera box (6) are solid
Fixed to connect and correspond to the top for being installed on conveyer belt (3), the CCD camera (7) is fixedly installed in the inner cavity top of camera box (6)
The axial medium position of corresponding conveyer belt (3), the corresponding periphery for being installed on CCD camera (7) of the top light source (8), under described
Portion's light source (9) correspondence is installed in the gap between upper and lower part conveyer belt (3), and the extending seat (2) is fixedly installed in pedestal
(1) side is vertically arranged with support rod (16) on the extending seat (2), and the vision controller (10) is solid by mounting base
Dingan County is loaded on support rod (16), and the alarm (11) is fixedly installed on vision controller (10), the computer (12)
It is fixedly installed on extending seat (2), on the extending seat (2) and is located at the side of computer (12) equipped with supporting table (17), institute
It states display (13) to be set on supporting table (17), the CCD camera (7), top light source (8), underlying light source (9), alarm
(11) be electrically connected respectively with vision controller (10), the vision controller (10) and display (13) respectively with computer (12)
Electrical connection.
2. a kind of vision-based detection workbench according to claim 1, it is characterised in that: the pedestal (1), extending seat (2),
Conveyer belt mounting base (4), supporting element (5), support rod (16) and supporting table (17) are stainless steel component, the pedestal (1) and
The bottom of extending seat (2) is equipped with resilient cushion.
3. a kind of vision-based detection workbench according to claim 1, it is characterised in that: the conveyer belt mounting base (4) is U
Type mounting base, the bottom end and pedestal (1) of the conveyer belt mounting base (4) are welded.
4. a kind of vision-based detection workbench according to claim 1, it is characterised in that: the camera box (6) is inverted u-shaped to be set
It is placed in the top position of conveyer belt (3), is fixedly connected between the camera box (6) and stacker (505) by screw.
5. a kind of vision-based detection workbench according to claim 1, it is characterised in that: the top light source (8) includes ring
The strut of shape light source base, the multiple first light sources being evenly arranged on inside the ring light source(-)holder and stationary annular light source base, Duo Ge
One light-resource fousing is in the following position directly for corresponding to CCD camera (7) on conveyer belt (3) and forms vision-based detection region.
6. a kind of vision-based detection workbench according to claim 1, it is characterised in that: the underlying light source (9) includes light
Source mounting base and second light source, the light source mounting base are laterally fixedly installed between the avris fixed plate of conveyer belt (3), the second light
The corresponding following position directly being installed in light source mounting base and correspond to CCD camera (7) in source.
Priority Applications (1)
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CN201821869282.9U CN209069816U (en) | 2018-11-14 | 2018-11-14 | A kind of vision-based detection workbench |
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CN201821869282.9U CN209069816U (en) | 2018-11-14 | 2018-11-14 | A kind of vision-based detection workbench |
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CN209069816U true CN209069816U (en) | 2019-07-05 |
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CN201821869282.9U Expired - Fee Related CN209069816U (en) | 2018-11-14 | 2018-11-14 | A kind of vision-based detection workbench |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111157523A (en) * | 2019-12-31 | 2020-05-15 | 宁波速达美德自动化科技有限公司 | CCD material detecting device for IC frame forming |
-
2018
- 2018-11-14 CN CN201821869282.9U patent/CN209069816U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111157523A (en) * | 2019-12-31 | 2020-05-15 | 宁波速达美德自动化科技有限公司 | CCD material detecting device for IC frame forming |
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190705 Termination date: 20211114 |