CN209066950U - A kind of integral bathroom - Google Patents

Abstract

The utility model relates to a kind of integral bathroom, including chassis, wall and top, chassis includes the film layer of the substrate layer being made of metal material and setting on the substrate layer.The utility model by using substrate layer and the film layer being arranged on the substrate layer bathroom as a whole chassis, instead of in the prior art using chassis made of SMC, substrate layer is recyclable material, and size can be arbitrarily adjusted according to the size of toilet, the waste of toilet space is not will cause, film layer is sticked on the substrate layer, and preparation is convenient, more comfortably and with decorative effect when user uses, keep chassis more beautiful.The material on the chassis of the utility model easily recycles, and size easily adjusts, sturdy and durable, has saved cost, and manufacture and use are convenient, convenient to install and maintain and be not in seepy question.

Description

A kind of integral bathroom

Technical field

The utility model relates to a kind of integral bathrooms.

Background technique

Integral bathroom originating from Japan, the integral bathroom at initial stage, entirety essentially consist in its be molded chassis be it is whole, prevent Fiery leakproof, entire toilet are an absolute construction, and can be with assembled in situ.In the SI integrated building of Japan, there is 90% or more House, hotel, hospital be all made of integral bathroom；In the developed country that the manpowers such as USA and Europe are expensive, integral bathroom is also occupied The biggish market share.

Integral bathroom uses high-tech environment-friendly composite material, and firm, ageing resistance is strong, thermal and insulating performance is good；Bottom Disk integral die shaping is not necessarily to water-proofing treatment, ne-leakage.The chassis overwhelming majority of integral bathroom in the prior art uses SMC Plastic production.SMC (Sheet molding compound) composite material and SMC molded article have absolute sealing waterproof Performance, firm wear-resisting, heat preservation, the advantages that skin sense is good, resistant to high temperatures, anti-skidding water-tight, while decoration cost can be saved, dry method is applied Work, noiseless, no building waste.

But be nondegradable chemical material as the SMC of chassis material, from now on if to re-start transformation, replacement With dismounting, it is necessary to send to refuse disposal company burial or high temperature incineration, subsequent treatment cost is quite high, while nondegradableization Learning material is also greatly to threaten for environment.In addition, the size on the chassis of SMC material production be it is fixed, cannot be according to defending Size arbitrarily changes size between life.Finally, SMC is by GF (special yarn), UP (unsaturated-resin), low shrinkage additive, filler And various auxiliary agent compositions, since the difference of production time, batch have the generation of color difference.However even if the problems of SMC Be it is known in the art that but the exclusive advantage as possessed by SMC and for a long time people for SMC as chassis material Recognize it is deep-rooted, up to now until, in the market all integral bathrooms still using SMC make chassis. Although there is chassis of some patent literature reports using other structures and material as integral bathroom, they or knot Structure is complicated, practicability and generalization difference or is not able to satisfy harsh environment requirement or cannot constitute real meaning that bathroom uses Integral bathroom in justice.

Summary of the invention

The utility model overcomes the general prejudice in integral bathroom field, proposes a kind of integral bathroom bottom of brand-new design Disk, structure is simple and meets the harsh environment requirement that bathroom uses, and can really replace the chassis SMC, and bathroom production is effectively reduced Cost and subsequent treatment cost simultaneously mitigate environmental threat.

In order to solve the above-mentioned technical problem, a kind of technical solution that the utility model uses is:

A kind of integral bathroom, including chassis, wall and top, chassis include the substrate layer being made of metal material, are arranged in institute The film layer being made of flexible high molecular material on the substrate layer stated.

Preferably, the flexible high molecular material is water-proof antibiotic high molecular material.

Preferably, the flexible high molecular material is selected from polychloroethylene film, polyurethane film and ethylene-propylene-diene monomer glue film One of or a variety of combinations.

Polychloroethylene film in the utility model refers to polychloroethylene film non-modified or modified, the utility model In polyurethane film refer to that polyurethane film non-modified or modified, the ethylene-propylene-diene monomer glue film in the utility model refer to Ethylene-propylene-diene monomer glue film non-modified or modified.Wherein, the modification can use the modification side of this field routine Method is modified.

The flexible high molecular materials such as polychloroethylene film, polyurethane film, ethylene-propylene-diene monomer glue film in the utility model can city Purchase obtains, those usual flexible high molecular materials also add other than the polymer such as polyvinyl chloride, polyurethane, ethylene propylene diene rubber Added with additives such as plasticizer, stabilizer, fillers.

In the utility model, film layer is soft film layer, so that skin sense when user uses is more preferable.Wherein, soft The film layer of matter refers to that the shore hardness of film layer film, shore hardness between 50~75HSA are measured using Shore durometer.

According to a preferred embodiment, the film layer includes the lower film layer being arranged on the substrate layer, setting Upper film layer in the lower film layer.

In the program, by the commercially available acquisition of the flexible high molecular material of film layer under structure and upper film layer, such as east reason plastic-rubber rolling The raw material of the flexible high molecular material of the upper film layer and lower film layer of material BATHNA ARTI, east reason plastic coil BATHNA ARTI is matched Than as follows:

The surface of film layer in the utility model can be smooth surface, or rough surface.Preferably, described The surface of film layer has anti-skid structure.

Preferably, the anti-skid structure is to be formed or be sticked in multiple protrusions of the film surface or shape At multiple recess portions in the film surface.

The shape of protrusion or recess portion in the utility model, which can be, can play the role of anti-skidding any shape, such as item Shape, semicircle, waveform, polygon are one of medium or a variety of, wherein the polygon can be square, diamond shape, One of hexagon etc. is a variety of.

The surface of film layer in the utility model can also have draining lines, and the draining lines is with setting described Chassis on floor drain be connected.

Specifically, the film layer with a thickness of 2~5mm.

When the anti-skid structure in the utility model is protrusion, the upper surface with a thickness of protrusion of film layer to under film layer Maximum distance between surface；When the anti-skid structure of the utility model is recess portion, the upper surface with a thickness of film layer of film layer with Maximum distance between the lower surface of film layer.

In the utility model, metal material includes pure metal or alloy.

Preferably, the metal material is galvanized sheet, plating plastic-steel board, stainless steel plate or aluminium alloy plate.

Specifically, the substrate layer with a thickness of 0.2~5mm, preferably 1~3mm.Specifically, the chassis is also Including the gluing oxidant layer for bonding the substrate layer and the film layer between the substrate layer and the film layer is arranged in.

Adhesive use environment in the utility model is integral bathroom: firstly, in order to guarantee user's health and Comfort, adhesive needs to select nontoxic, tasteless, flame-proof environmental protection glue inside integral bathroom；Additionally since adhesive is used in Requirement on chassis, therefore for water-fast, resistance to vapor can be higher, simultaneously as bathroom environment relative humidity, simultaneously for glue Fungicidal properties, the anti-microbial property of stick also proposed higher requirement.

Preferably, the adhesive that the gluing oxidant layer uses is polyurethane adhesive, urea-formaldehyde resin adhesive, phenolic aldehyde tree Rouge adhesive, melamine formaldehyde resin adhesives, epoxyn, polyvinyl acetate adhesive, hot melt adhesive, rubber One of glue class adhesive, natural adhesive or a variety of combinations.

It is further preferred that the adhesive that the gluing oxidant layer uses is dual-component polyurethane adhesive.Preferably, institute The gluing oxidant layer stated with a thickness of 1~10mm, preferably 1~3mm.

According to a preferred embodiment, the metal material is galvanized sheet, plating plastic-steel board, stainless steel plate or aluminium alloy Plate, the flexible high molecular material are polychloroethylene films, and the adhesive that the gluing oxidant layer uses is polyurethane adhesive.

The chassis of the integral bathroom of the preferred embodiment the preparation method is as follows:

1, substrate layer is cut to required size, it is then cleaned, remove floating ash, oxide skin and the oil on surface Stain；

2, substrate layer is dried；

3, roller coating adhesive forms gluing oxidant layer, application rate 3-4m/min on the substrate layer；

4, baking activation is carried out to gluing oxidant layer, drying tunnel temperature is 180-280 DEG C, activation time about 2-3h；

5, the foil layer in gluing oxidant layer, laminate speed 3-4m/min is cooling, through examining qualification to obtain finished product.

According to another preferred embodiment, the chassis further includes that the substrate layer and the film layer is arranged in Between insulating layer improve user's comforts of use to further improve the heat insulating ability on the chassis of integral bathroom.

Further, the chassis further includes being arranged between the substrate layer and the insulating layer for gluing the two The the second gluing oxidant layer for being used to bond the two between the insulating layer and film layer is arranged in first gluing oxidant layer of knot.

It is further preferred that the adhesive that the first gluing oxidant layer uses is polyurethane adhesive, urea-formaldehyde resin adhesive Stick, synvaren, melamine formaldehyde resin adhesives, epoxyn, polyvinyl acetate gluing One of agent, hot melt adhesive, rubber adhesive, natural adhesive are a variety of, the gluing that the second gluing oxidant layer uses Agent is polyurethane adhesive, urea-formaldehyde resin adhesive, synvaren, melamine formaldehyde resin adhesives, asphalt mixtures modified by epoxy resin One of rouge adhesive, polyvinyl acetate adhesive, hot melt adhesive, rubber adhesive, natural adhesive are a variety of.

The chassis of the integral bathroom of another preferred embodiment the preparation method is as follows:

1, substrate layer is cut, it is then cleaned, remove floating ash, oxide skin and the grease stain on surface；

2, substrate layer is dried；

3, roller coating adhesive forms the first gluing oxidant layer, application rate 3-4m/min on the substrate layer；

4, carrying out baking activation drying tunnel temperature to the first gluing oxidant layer is 180-280 DEG C, activation time about 2-3h；

5, be sticked insulating layer in the first gluing oxidant layer；

6, the second gluing oxidant layer, application rate 3-4m/min are formed in insulating layer upper roller coating adhesive；

7, baking activation is carried out to the second gluing oxidant layer, drying tunnel temperature is 180-280 DEG C, activation time about 2-3h；

8, the foil layer in the second gluing oxidant layer, it is cooling, through examining qualification to obtain finished product.

Preferably, the film layer is located at the top layer on the chassis, i.e., in use, film layer is directly contacted with user.

Preferably, not formed decorative pattern or decorative pattern is formed in the film layer.

Decorative pattern in the utility model can be any shape, and the forming method of decorative pattern uses conventional method.

Preferably, the wall and the described top independently include steel plate, the plasterboard being arranged on the steel plate or Foamed board.

The scope of the utility model, however it is not limited to technical solution made of the specific combination of above-mentioned technical characteristic, while The other technical solutions for being carried out any combination by above-mentioned technical characteristic or its equivalent feature and being formed should be covered.Such as features described above The technical solution that with (but being not limited to) disclosed herein there is the technical characteristic of similar functions to be replaced mutually and formed Deng.

Since above-mentioned technical proposal is used, the utility model has the advantage that the utility model compared with prior art By using the chassis of substrate layer and the film layer being arranged on the substrate layer bathroom as a whole, instead of in the prior art Using chassis made of SMC, substrate layer is recyclable material, and can arbitrarily adjust ruler according to the size of toilet It is very little, it not will cause the waste of toilet space, film layer is sticked on the substrate layer, and preparation is convenient, and user is more comfortable when using And there is decorative effect, keep chassis more beautiful.The material of the integral bathroom of the utility model easily recycles, and size easily adjusts, hard Gu it is durable, save cost, manufacture and use are convenient, convenient to install and maintain and be not in seepy question.

Detailed description of the invention

Attached drawing 1 is the structural schematic diagram of embodiment 1-3；

Attached drawing 2 is the structural schematic diagram of embodiment 4；

Attached drawing 3 is the structural schematic diagram of embodiment 5；

Attached drawing 4 is the structural schematic diagram of integral bathroom；

Wherein: 1, film layer；11, anti-skid structure；12, lines is drained；21, the first gluing oxidant layer；22, third gluing oxidant layer； 23, the second gluing oxidant layer；3, sheet-metal layers；4, insulating layer；5, chassis；6, wall；7, it pushes up；8, connector.

Specific embodiment

It is in the prior art nondegradable chemical material as the SMC of chassis material, changes from now on if to re-start It makes, replace and removes, it is necessary to send to refuse disposal company burial or high temperature incineration, subsequent treatment cost is quite high, while can not The chemical material of degradation is also greatly to threaten for environment.In addition, SMC material production chassis size be it is fixed, no Size can arbitrarily be changed according to toilet size.Finally, SMC is by GF (special yarn), UP (unsaturated-resin), lower shrinkage addition Agent, filler and various auxiliary agents composition, since the difference of production time, batch have the generation of color difference.However even if present in SMC The problem of be it is known in the art that but the exclusive advantage as possessed by SMC and for a long time people for SMC as chassis The understanding of material is deep-rooted, up to now until, in the market all integral bathrooms still using SMC production Chassis.Although there is chassis of some patent literature reports using other structures and material as integral bathroom, they Structure is complicated, practicability and generalization difference or is not able to satisfy harsh environment requirement or cannot constitute that bathroom uses Integral bathroom truly.And the utility model overcomes the general prejudice in integral bathroom field, proposes a kind of completely new The integral bathroom chassis of design, structure is simple and meets the harsh environment requirement that bathroom uses, and can really replace the chassis SMC, Bathroom production cost and subsequent treatment cost is effectively reduced and mitigates environmental threat.

Term " first ", " second " be used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or Implicitly indicate the quantity of indicated technical characteristic." first " is defined as a result, the feature of " second " can be expressed or imply Ground includes at least one this feature.In the description of the present invention, the meaning of " plurality " is at least two, such as two, three It is a etc., unless otherwise specifically defined.

The integral bathroom of the utility model includes chassis 5, wall 6, top 7, and for by chassis 5 and wall 6 be attached with And the connector 8 for being attached wall 6 and top 7.

In the present embodiment, wall 6 includes steel plate, the plasterboard of setting on the steel plate.Top 7 includes steel plate, is arranged on the steel plate Foamed board, wherein foamed board be PVC foam plate.

The structure and performance on chassis 5 is described in detail in following embodiments.

Embodiment 1

A kind of chassis of integral bathroom, structure is as shown in Fig. 1, is followed successively by east reason plastic coil BATHNA from top to bottom (adhesive is for the polychloroethylene film film layer 1 (specifically including film layer and lower film layer) (thickness 2.8mm) of ARTI, gluing oxidant layer 21 Dual-component polyurethane adhesive, the thickness 1mm of gluing oxidant layer 21), steel plate 3 (thickness 0.5mm, model galvanized sheet).

Embodiment 2

The chassis of the integral bathroom of the embodiment is substantially same as Example 1, and difference is only that: film layer 1 with a thickness of 3.5mm, gluing oxidant layer 21 with a thickness of 2mm, steel plate 3 with a thickness of 2mm.

Embodiment 3

The chassis of the integral bathroom of the embodiment is substantially same as Example 1, and difference is only that: film layer 1 with a thickness of 4.2mm, gluing oxidant layer 21 with a thickness of 3mm, steel plate 3 with a thickness of 3mm.

Embodiment 4

The chassis of the integral bathroom of the embodiment is substantially same as Example 1, the difference is that being formed in film layer 1 The anti-skid structure 11 of criss-cross groove, and the draining lines 12 being connected with anti-skid structure 11 and floor drain, structure is such as Shown in attached drawing 2.

The preparation method on the chassis of the integral bathroom of embodiment 1 to 4 includes the following steps:

(1), substrate layer 3 is cut to required size, it is then cleaned, remove the floating ash on surface, oxide skin and Grease stain；

(2), substrate layer 3 is dried；

(3), gluing oxidant layer 21, application rate 3-4m/min are formed in 3 upper roller coating adhesive of substrate layer；

(4), baking activation is carried out to gluing oxidant layer 21, drying tunnel temperature is 200 DEG C, activation time about 2h；

(5), the foil layer 1 in gluing oxidant layer 21, laminate speed 3-4m/min is cooling, through examining qualification to obtain finished product.

Embodiment 5

The chassis of the integral bathroom of the embodiment is substantially same as Example 1, the difference is that: film layer 1 and substrate Insulating layer 4 is provided between layer 3, the second gluing oxidant layer 22 for being arranged between film layer 1 and insulating layer 4, is arranged in 4 and of insulating layer The first gluing oxidant layer 23 between substrate layer 3, structure is as shown in Fig. 3.

The preparation method on the chassis of the integral bathroom in embodiment 5 includes the following steps:

(1), substrate layer 3 is cut, it is then cleaned, remove floating ash, oxide skin and the grease stain on surface；

(2), substrate layer 3 is dried；

(3), the first gluing oxidant layer 23, application rate 3-4m/min are formed in 3 upper roller coating adhesive of substrate layer；

(4), carrying out baking activation drying tunnel temperature to the first gluing oxidant layer 23 is 200 DEG C, activation time about 2h；

(5), be sticked insulating layer 4 in the first gluing oxidant layer 23；

(6), the second gluing oxidant layer 22, application rate 3-4m/min are formed in 4 upper roller coating adhesive of insulating layer；

(7) baking activation is carried out to the second gluing oxidant layer 22, drying tunnel temperature is 200 DEG C, activation time about 2h；

(8), the foil layer 1 in the second gluing oxidant layer 22, it is cooling, through examining qualification to obtain finished product.

Test to the performance on chassis obtained in embodiment 1 to 5, test result are shown in Table 1.

Table 1

The chassis of above-described embodiment 1 to 5 finds that film layer 1 and substrate layer 3 remain to very well by testing in water environment for a long time Connection without departing from and film layer 1 it is wrinkle resistant.

The above embodiments are only for explaining the technical ideas and features of the present invention, and its object is to allow be familiar with technique Personage can understand the content of the utility model and implement accordingly, do not limit the protection scope of the present invention, All equivalent change or modifications according to made by the spirit of the present invention essence, should all cover the protection scope of the utility model it It is interior.

Claims (18)

1. a kind of integral bathroom, including chassis, wall and top, it is characterised in that: the chassis includes being made of metal material Substrate layer (3), the film layer (1) being made of flexible high molecular material being arranged on the substrate layer (3).

2. integral bathroom according to claim 1, it is characterised in that: the flexible high molecular material is water-proof antibiotic height Molecular material.

3. integral bathroom according to claim 1, it is characterised in that: the flexible high molecular material is selected from polychlorostyrene second One of alkene film, polyurethane film and ethylene-propylene-diene monomer glue film or a variety of combinations.

4. integral bathroom according to claim 1, it is characterised in that: the film layer (1) includes that the base is arranged in Lower film layer on plate layer (3), the upper film layer being arranged in the lower film layer.

5. integral bathroom according to claim 1, it is characterised in that: the surface of the film layer (1) has anti-skid structure (11).

6. integral bathroom according to claim 5, it is characterised in that: the anti-skid structure (11) is to be formed or be sticked Multiple protrusions on described film layer (1) surface, or it is formed in multiple recess portions on described film layer (1) surface.

7. integral bathroom according to claim 1, it is characterised in that: the surface of the film layer (1) has draining lines (12), the draining lines (12) is connected with the floor drain being arranged on the chassis.

8. integral bathroom according to claim 1, it is characterised in that: the film layer (1) with a thickness of 2 ~ 5mm.

9. integral bathroom according to claim 1, it is characterised in that: the metal material be galvanized sheet, plating plastic-steel board, Stainless steel plate or aluminium alloy plate.

10. integral bathroom according to claim 1, it is characterised in that: the substrate layer (3) with a thickness of 0.2 ~ 5mm.

11. integral bathroom according to claim 1, it is characterised in that: the chassis further includes that the base is arranged in The gluing oxidant layer (21) for bonding the substrate layer (3) and the film layer (1) between plate layer (3) and the film layer (1).

12. integral bathroom according to claim 11, it is characterised in that: the adhesive that the gluing oxidant layer (21) uses For selected from polyurethane adhesive, urea-formaldehyde resin adhesive, synvaren, melamine formaldehyde resin adhesives, epoxy Resin adhesive, polyvinyl acetate adhesive, hot melt adhesive, rubber adhesive or natural adhesive.

13. integral bathroom according to claim 11, it is characterised in that: the gluing oxidant layer (21) with a thickness of 1 ~ 10mm。

14. integral bathroom according to claim 11, it is characterised in that: the metal material is galvanized sheet, plating plastic-steel Plate, stainless steel plate or aluminium alloy plate, the flexible high molecular material are polychloroethylene films, and the gluing oxidant layer (21) uses Adhesive be polyurethane adhesive.

15. integral bathroom according to claim 1, it is characterised in that: the chassis further includes that the base is arranged in Insulating layer (4) between plate layer (3) and the film layer (1).

16. integral bathroom according to claim 15, it is characterised in that: the chassis further includes being arranged in the substrate The first gluing oxidant layer (23), setting between layer (3) and the insulating layer (4) for bonding the two is in the insulating layer (4) The second gluing oxidant layer (22) between film layer (1) for bonding the two.

17. according to claim 1 to integral bathroom described in any one of 16 claims, it is characterised in that: the film layer (1) it is located at the top layer on the chassis.

18. integral bathroom according to claim 1, it is characterised in that: the wall and the top independently include steel Plate, the plasterboard or foamed board being arranged on the steel plate.