CN209061858U - A kind of steel pipe pole production equipment - Google Patents
A kind of steel pipe pole production equipment Download PDFInfo
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- CN209061858U CN209061858U CN201821963866.2U CN201821963866U CN209061858U CN 209061858 U CN209061858 U CN 209061858U CN 201821963866 U CN201821963866 U CN 201821963866U CN 209061858 U CN209061858 U CN 209061858U
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- heat conduction
- roller
- frame
- conduction cylinder
- steel pipe
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Abstract
The utility model provides a kind of steel pipe pole production equipment, it include: feeder, uncoiler, evener, plasma cutting machine, bending machine and linking machine, evener includes: frame, support roller, jacking system, roller frame, upper heat conduction cylinder, lower heat conduction cylinder, upper electrothermal tube, lower electrothermal tube and cooling system, frame top is provided with jacking system, roller frame is connected immediately below jacking system, several upper electrothermal tubes are installed on the roller frame, passing through in each upper electrothermal tube has upper heat conduction cylinder, upper heat conduction cylinder is mounted on electrothermal tube with being able to rotate, lower heat conduction cylinder is provided with immediately below each upper heat conduction cylinder, lower heat conduction cylinder is mounted on frame with being able to rotate, passing through per heat conduction cylinder center once has lower electrothermal tube, the both ends of the lower electrothermal tube are fixedly mounted on frame, evener is provided with cooling system close to output end , the cooling system is for cooling metal sheets.The utility model reduces steel plate rigidity to the leveling of steel plate heating simultaneously, flattens better effect.
Description
Technical field
The utility model relates to steel pipe pole production technical field more particularly to a kind of steel pipe pole production equipments.
Background technique
The eighties in last century, many countries start when developing UHV transmission line by steel tube profile application in the world
It has arrived in iron tower structure, has occurred using steel pipe as the steel tube tower of tower body main material.In Japan, the supertension line and high tower of 1000kV
Middle almost all has used steel tube tower, they are very thorough for the designing technique research of steel pipe pole.Foreign Experience, it is domestic
It returns in 500kV Double Loop Steel Tower and with tower four and has also used steel tube profile in steel tower, embodied its superperformance and benefit.Steel
Outstanding advantages of for tower structure since its section rigidity is larger, section mechanical characteristic is preferable, and stress is succinct, good appearance, not
With having obtained good development in the route of voltage class.Especially applied in Great span structure, urban distribution network tower structure
It is more.
Steel plate be when being come out from steel mill it is coiled, these steel plates by machine open it is flat after plate be just called and " open flat
Plate ", opening plate are when steel mill dispatches from the factory originally for steel band, thickness is certain, require the thickness and width rolled into certain according to user
Steel plate.
The machine that present opening plate uses is mostly evener, and existing evener structure is mostly to pass through top and bottom rolls for one
Determine the band of thickness or the squeezing action of plate, thus achieve the effect that it is smooth, after kaiping processing, roll bending be easy because from
The internal stress of body and deform once again, the effect of leveling is not fine.
Utility model content
The utility model provides a kind of steel pipe pole production equipment, is changed by carrying out technology to existing steel pipe pole production equipment
It makes, it is ineffective to solve the problems, such as that conventional steel bar production equipment is flattened in steel plate leveling.
In order to solve the above technical problems, the utility model specifically adopts the following technical scheme that a kind of steel pipe pole production equipment,
Include:
Feeder is used to input conveying web-like steel band；
Uncoiler is used to carry out uncoiling to web-like steel band, and the output end of feeder is connected to the input terminal of uncoiler；
Evener, the steel band after being used to flatten uncoiling form steel plate, and the output end of uncoiler is connected to the defeated of evener
Enter end, evener include: frame, support roller, jacking system, roller frame, upper heat conduction cylinder, lower heat conduction cylinder, upper electrothermal tube, under
Electrothermal tube and cooling system, evener input terminal and evener output end are provided with the support roller for being used to support steel plate, described
Support roller is mounted on frame with being able to rotate, and frame top is provided with jacking system, is connected with roller frame immediately below jacking system,
Jacking system is equipped with several upper electrothermal tubes on the roller frame, passes through in each upper electrothermal tube for going up and down lifting roller frame
There is upper heat conduction cylinder, upper heat conduction cylinder can be rotated relative to upper electrothermal tube, and upper heat conduction cylinder is mounted on electrothermal tube with being able to rotate, often
It is provided with lower heat conduction cylinder immediately below heat conduction cylinder on one, lower heat conduction cylinder is mounted on frame with being able to rotate, per thermally conductive once
Centre of the drum, which passes through, lower electrothermal tube, and the both ends of the lower electrothermal tube are fixedly mounted on frame, and upper heat conduction cylinder is thermally conductive under
For clamping steel plate between roller, evener is provided with cooling system close to output end, and the cooling system is used for cooling metal sheets；
The output end of plasma cutting machine, size needed for being used for cutting steel plate to design requirement, evener is connected to
The input terminal of plasma cutting machine；
Bending machine is used for bending steel plate molding, the input terminal of the output end connection bending machine of plasma cutting machine；
Linking machine is used to support positioning and clamps the good steel plate of bending, the steel plate is made to form steel by joint close and weld seam
Tube rod, the output section of bending machine are connected to linking machine input unit.
Compared with the existing technology, the utility model has the following beneficial effects:
1) the utility model controls upper the distance between heat conduction cylinder and lower heat conduction cylinder using jacking system, realizes energy
It is enough to flatten the steel plate for processing different-thickness, it is adapted to different requirements；
2) the utility model adds steel plate using the heat conduction cylinder heated through electrothermal tube in the flattening course of steel plate
Flattened while hot, to steel plate heating reduce steel plate rigidity, flatten better effect, after leveling using cooling system to steel plate into
Row cooling processing, the steel plate after avoiding leveling are deformed once again during discharging since high temperature internal stress becomes larger, are improved whole
Body opens flat effect.
Detailed description of the invention
Fig. 1 is the utility model connection schematic diagram.
Fig. 2 is the utility model evener main view.
Fig. 3 is the utility model evener top view.
Fig. 4 is the utility model linking machine main view.
Fig. 5 is the utility model joint close side view.
Fig. 6 is that roller installation place sectional view is supported in Fig. 4.
Label declaration: frame 1, jacking system 3, roller frame 4, upper heat conduction cylinder 5, lower heat conduction cylinder 6, powers on support roller 2
Heat pipe 7, lower electrothermal tube 8, cooling system 9, hydraulic cylinder 31, hydraulic stem 32, nozzle 91, communicating pipe 92, valve 93, baffle 10, steel
Plate 11, positioning clamping device 12, pedestal 13, lifting device 14, support roller 15, rack 16, lifting hydraulic cylinder 141, support rod
142, positioning hydraulic cylinders 121, radius rod 122, located lateral bar 123, roller 151, back-up roller tub 152, support column
153, groove 17, elastic component 18, pin hole 19, bolt 20, steel pipe pole 21.
Specific embodiment
It is described in detail the particular content of the utility model with reference to the accompanying drawings and examples.
As shown in figures 1 to 6, the utility model provides a kind of steel pipe pole production equipment, comprising:
Feeder is used to input conveying web-like steel band；
Uncoiler is used to carry out uncoiling to web-like steel band, and the output end of feeder is connected to the input terminal of uncoiler；
Evener, the steel band after being used to flatten uncoiling form steel plate 11, and the output end of uncoiler is connected to evener
Input terminal, evener include: frame 1, support roller 2, jacking system 3, roller frame 4, upper heat conduction cylinder 5, lower heat conduction cylinder 6, on
Electrothermal tube 7, lower electrothermal tube 8 and cooling system 9, evener input terminal and evener output end, which are provided with, is used to support steel plate 11
Support roller 2, the support roller 2 is mounted on frame 1 with being able to rotate, and 1 top of frame is provided with jacking system 3, jacking system 3
Underface is connected with roller frame 4, and jacking system 3 is equipped with several power on the roller frame 4 for going up and down lifting roller frame 4
Heat pipe 7, passing through in each upper electrothermal tube 7 has upper heat conduction cylinder 5, upper heat conduction cylinder 5 can the opposite rotation of upper electrothermal tube 7, it is upper thermally conductive
Roller 5 is mounted on electrothermal tube with being able to rotate, and lower heat conduction cylinder 6, lower heat conduction cylinder are provided with immediately below each upper heat conduction cylinder 5
6 are mounted on frame 1 with being able to rotate, and passing through per 6 center of heat conduction cylinder once has lower electrothermal tube 8, the both ends of the lower electrothermal tube 8
It is fixedly mounted on frame 1, for clamping steel plate 11 between upper heat conduction cylinder 5 and lower heat conduction cylinder 6, evener is close to output end
It is provided with cooling system 9, the cooling system 9 is used for cooling metal sheets 11；
Plasma cutting machine, size needed for being used for cutting steel plate 11 to design requirement, the output end connection of evener
To the input terminal of plasma cutting machine；
Bending machine is used for the molding of bending steel plate 11, the input terminal of the output end connection bending machine of plasma cutting machine；
Linking machine is used to support positioning and clamps the good steel plate 11 of bending, the steel plate 11 is made to pass through joint close and weld seam shape
At steel pipe pole 21, the output section of bending machine is connected to linking machine input unit.
In order to realize that the elevating function of jacking system 3, the jacking system 3 include: hydraulic cylinder 31, the hydraulic cylinder 31 is pacified
Mounted in 1 top of frame, roller frame 4 is connected to by hydraulic stem 32 immediately below hydraulic cylinder 31.It is upper thermally conductive using the control of hydraulic cylinder 31
Roller 5 and lower 6 spacing of heat conduction cylinder are more accurate, can flatten the steel plate 11 for processing different-thickness, adapt to different uses
It needs.
In order to realize to the better cooling effect of steel plate 11, the cooling system 9 include: nozzle 91, communicating pipe 92 and
Valve 93, nozzle 91 are mounted on 1 top of frame, steel plate 11 of the nozzle 91 between upper heat conduction cylinder 5 and lower heat conduction cylinder 6
Top, 91 top of nozzle are equipped on communicating pipe 92 by communicating pipe 92 being connected to extraneous running water pipe for being opened and closed water spray
The valve 93 of pipe.Had many advantages, such as using spray mode cooling metal sheets 11 it is easy to install and use, cooling it is rapid.
In order to avoid the water that the cooling system 9 sprays influences upper heat conduction cylinder 5 and lower heat conduction cylinder 6 makes electrothermal tube
Short circuit is provided with baffle 10 between the cooling system 9 and roller frame 4, the baffle 10 is mounted in frame 1, baffle 10 with
Frame 1 is fixed, the perforation passed through for steel plate 11 is offered on baffle 10, the baffle 10 is for obstructing the water that nozzle 91 is sprayed
It splashes at heat conduction cylinder 5 and lower heat conduction cylinder 6, avoids causing electric leakage existing because upper electrothermal tube and lower electrothermal tube touch water
The generation of elephant.
In order to be supported joint close to a variety of caliber steel pipe poles 21, the linking machine includes: rack 16, positioning clamping dress
12, pedestal 13, lifting device 14 and support roller 15 are set, 16 bottom of rack is equipped with lifting device 14, the lifting dress
It sets 14 output ends and is horizontally fixed with a pedestal 13, lifting device 14 is for driving pedestal 13 to move in the vertical direction, the bottom
13 bottom surfaces of seat are equipped with the support roller 15 being symmetric, and the support roller 15 can be rotated relative to pedestal 13, the support
Roller 15 is used to support steel pipe pole 21, and positioning clamping device 12 is equipped in the rack 16, and positioning clamping device 12 is located at bottom
13 top of seat, the positioning clamping device 12 are used to for steel pipe pole 21 to be pressed on support roller 15.Use support 15, roller
Support steel pipe pole 21, support roller 15 realize it is convenient when steel pipe pole 21 to be placed on pedestal 13 so that steel pipe pole 21 in the horizontal direction
Upper movement, so that steel pipe pole 21 can move in place, while dragging steel pipe pole 21 away after also facilitating processing from pedestal 13,
There is support roller 15, so that movement of the steel pipe pole 21 on pedestal 13 is more smooth.
In order to realize that lifting device 14 can control the elevating function of pedestal 13, the lifting device 14 includes: lifting liquid
Cylinder pressure 141 and support rod 142,141 output end of lifting hydraulic cylinder are equipped with support rod 142, and the pedestal 13 is fixed on support rod
On 142, the lifting hydraulic cylinder 141 can control the lifting of support rod 142 to drive pedestal 13 to be gone up and down.
In order to guarantee steel pipe pole 21 be capable of fixing on support roller 15 and do not occur it is opposite slide, avoid 21 phase of steel pipe pole
Support roller 15 is moved freely on the direction vertical with steel pipe pole 21, the positioning clamping device 12 includes: located lateral
The top of bar 123, positioning hydraulic cylinders 12 and radius rod 122, the rack 16 is equipped with the longitudinal direction on vertical direction
Locating rod 122, the radius rod 122 are used to for steel pipe pole 21 to be pressed on support roller 15, the machine from vertical direction
The middle part of frame 16 is equipped with two located lateral bars 123, and two located lateral bars 123 are located at 21 two sides of steel pipe pole, and two is horizontal
Steel pipe pole 21 is clamped for upper from horizontal direction to locating rod 123, radius rod 122 and two located lateral bars 123 connect respectively
Connect the output section of three positioning hydraulic cylinders 12.Two positioning hydraulic cylinders 12 for connecting two located lateral bars 123 are separately mounted to 1 liang of frame
Side, two positioning hydraulic cylinders 12 are using the direction where radius rod 122 as mirror symmetry, and two positioning hydraulic cylinders 12 driving two is laterally
Locating rod 123 is close to each other or separate.The positioning hydraulic cylinders 12 connecting with radius rod 122 are mounted on 1 top of frame, positioning
Hydraulic cylinder 12 drives radius rod 122 to move in the vertical direction, when steel pipe pole 21 is placed on support roller 15, control positioning
Hydraulic cylinder 12 pushes located lateral bar 123 and radius rod 122, can carry out positioning clamping to steel pipe pole 21.
In order to preferably realize that the steel pipe pole 21 to different model caliber is supported positioning, and guarantee support 15 energy of roller
It is enough to be sufficiently bonded with the steel pipe pole 21 of different model caliber, it avoids due to supporting the contact area of roller 15 and steel pipe pole 21 too small
Leading to steel pipe pole 21, deformation occurs when compressing, and guarantees the quality of steel pipe pole 21, and the support roller 15 includes: roller 151, branch
Support roller frame 152 and support column 153, the roller 151 are mounted in back-up roller tub 152, and the roller 151 can opposite support
Roller frame 152 rotates, and described 152 one end of back-up roller tub is hinged on pedestal 13, below 152 other end of back-up roller tub
It is fixed with a support column 153, in the groove 17 opened up on 153 inserted base 13 of support column, 153 lower end of support column will
Bullet type part is pressed in groove 17.When steel pipe pole 21 is placed on roller 151,21 outer wall of steel pipe pole oppresses roller 151 and drives support
Column 153 sinks, and elastic component 18 pushes support column 153 under the effect of elasticity, so that 151 face of roller and 21 outer wall of steel pipe pole paste
It closes closely, support positioning is more firm, and the contact area for increasing steel pipe pole 21 and roller 151 makes roller 151 will not be because of certain
Stress is excessive causes to damage roller 151 by pressure for point.
After guaranteeing that steel pipe pole 21 is placed on support roller 15, support roller 15 will not be because positioning clamping device 12 be to steel
The force of tube rod 21 causes support column 153 to go up and down, and is provided with several pin holes 19 on 153 outer wall of support column, pacifies on 13 outer wall of pedestal
Equipped with bolt 20, the bolt 20 is only capable of opposite pedestal 13 and moves in the horizontal direction.Steel pipe pole 21 is placed on support roller 15
After positioning, the bolt 20 is inserted into the pin hole 19 of support column 153, and the bolt 20 can guarantee that enough support forces make
Support column 153 will not be moved relative to pedestal 13 in the vertical direction again.
The utility model heats steel plate using the heat conduction cylinder heated through electrothermal tube in the flattening course of steel plate
While flatten, to steel plate heating reduce steel plate rigidity, flatten better effect, after leveling using cooling system to steel plate carry out
Cooling processing, the steel plate after avoiding leveling deform during discharging once again since high temperature internal stress becomes larger, and improve whole
Open flat effect.
Finally, it is stated that above embodiments are merely intended for describing the technical solutions of the present application, but not for limiting the present application, although ginseng
The utility model is described in detail according to preferred embodiment, those skilled in the art should understand that, it can be to this
The technical solution of utility model is modified or replaced equivalently, without departing from the objective and model of technical solutions of the utility model
It encloses, should all cover in the scope of the claims of the utility model.
Claims (9)
1. a kind of steel pipe pole production equipment characterized by comprising
Feeder is used to input conveying web-like steel band；
Uncoiler is used to carry out uncoiling to web-like steel band, and the output end of feeder is connected to the input terminal of uncoiler；
Evener, the steel band after being used to flatten uncoiling form steel plate, and the output end of uncoiler is connected to the input terminal of evener,
Evener includes: frame, support roller, jacking system, roller frame, upper heat conduction cylinder, lower heat conduction cylinder, upper electrothermal tube, lower electric heating
Pipe and cooling system, evener input terminal and evener output end are provided with the support roller for being used to support steel plate, the support
Roller is mounted on frame with being able to rotate, and frame top is provided with jacking system, is connected with roller frame immediately below jacking system, is gone up and down
System is equipped with several upper electrothermal tubes, is passed through on having in each upper electrothermal tube for going up and down lifting roller frame on the roller frame
Heat conduction cylinder, upper heat conduction cylinder can be rotated relative to upper electrothermal tube, and upper heat conduction cylinder is mounted on electrothermal tube with being able to rotate, Mei Yishang
It is provided with lower heat conduction cylinder immediately below heat conduction cylinder, lower heat conduction cylinder is mounted on frame with being able to rotate, per heat conduction cylinder once
Center, which passes through, lower electrothermal tube, and the both ends of the lower electrothermal tube are fixedly mounted on frame, upper heat conduction cylinder and lower heat conduction cylinder
Between for clamping steel plate, evener is provided with cooling system close to output end, and the cooling system is used for cooling metal sheets；
Plasma cutting machine, size needed for being used for cutting steel plate to design requirement, the output end of evener be connected to etc. from
The input terminal of sub- cutting machine；
Bending machine is used for bending steel plate molding, the input terminal of the output end connection bending machine of plasma cutting machine；
Linking machine is used to support positioning and clamps the good steel plate of bending, the steel plate is made to form steel pipe pole by joint close and weld seam,
The output section of bending machine is connected to linking machine input unit.
2. a kind of steel pipe pole production equipment according to claim 1, which is characterized in that the jacking system includes: hydraulic
Cylinder, the hydraulic cylinder are mounted on frame top, and hydraulic cylinder underface is connected to roller frame by hydraulic stem.
3. a kind of steel pipe pole production equipment according to claim 1, which is characterized in that the cooling system include: nozzle,
Communicating pipe and valve, nozzle are mounted on frame top, steel plate of the nozzle between upper heat conduction cylinder and lower heat conduction cylinder
Top, nozzle tip are equipped with the valve for being opened and closed sparge pipe by being connected to extraneous running water pipe communicating pipe on communicating pipe
Door.
4. a kind of steel pipe pole production equipment according to claim 3, which is characterized in that the cooling system and roller frame it
Between be provided with baffle, the baffle is mounted in frame, the baffle for obstruct the powder-refining with water that nozzle is sprayed splash it is supreme thermally conductive
At roller and lower heat conduction cylinder.
5. a kind of steel pipe pole production equipment according to claim 1, which is characterized in that the linking machine includes: rack, determines
Position clamping device, pedestal, lifting device and support roller, the bottom of the frame are equipped with lifting device, and the lifting device is defeated
Outlet is horizontally fixed with a pedestal, and for driving pedestal to move in the vertical direction, the base end face is equipped with lifting device
The support roller being symmetric, the support roller can be rotated relative to pedestal, and the support roller is used to support steel pipe pole, institute
It states and positioning clamping device is installed in rack, positioning clamping device is located above pedestal, and the positioning clamping device is used for steel
Tube rod is pressed on support roller.
6. a kind of steel pipe pole production equipment according to claim 5, which is characterized in that the lifting device includes: lifting
Hydraulic cylinder and support rod, lifting hydraulic cylinder output end are equipped with support rod, and the pedestal is fixed on support rod, the lifting liquid
Cylinder pressure is used for lifting pedestal.
7. a kind of steel pipe pole production equipment according to claim 5, which is characterized in that the positioning clamping device includes:
Located lateral bar, positioning hydraulic cylinders and radius rod, the longitudinal direction being equipped at the top of the rack on vertical direction are fixed
Position bar, the radius rod are used to for steel pipe pole being pressed on support roller, the middle part installation of the rack from vertical direction
There are two located lateral bars, two located lateral bars are located at steel pipe pole two sides, and two located lateral bars are for from horizontal direction
Upper clamping steel pipe pole, radius rod and two located lateral bars are separately connected the output section of three positioning hydraulic cylinders.
8. a kind of steel pipe pole production equipment according to claim 5, which is characterized in that the support roller include: roller,
Roller frame and support column, the roller are mounted on roller frame, the roller energy opposing roller frame rotation, roller frame one end
It is hinged on pedestal, is fixed with a support column below the roller frame other end, is opened up on the support column inserted base recessed
In slot, bullet type part is pressed in groove by the support column lower end.
9. a kind of steel pipe pole production equipment according to claim 8, which is characterized in that if being provided on the support column outer wall
Dry pin hole, bolt is equipped on base outer wall, and the bolt is only capable of opposite pedestal and moves in the horizontal direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821963866.2U CN209061858U (en) | 2018-11-27 | 2018-11-27 | A kind of steel pipe pole production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821963866.2U CN209061858U (en) | 2018-11-27 | 2018-11-27 | A kind of steel pipe pole production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209061858U true CN209061858U (en) | 2019-07-05 |
Family
ID=67100590
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821963866.2U Active CN209061858U (en) | 2018-11-27 | 2018-11-27 | A kind of steel pipe pole production equipment |
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| Country | Link |
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| CN (1) | CN209061858U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290391A (en) * | 2018-11-27 | 2019-02-01 | 重庆天路电力设备有限公司 | A kind of steel pipe pole production line |
| CN113369791A (en) * | 2021-06-18 | 2021-09-10 | 新疆八钢钢管有限责任公司 | Strip steel positioning device of straight seam pipe welding machine |
| CN115781085A (en) * | 2022-12-27 | 2023-03-14 | 大连理工大学 | Manufacturing method of heat conduction roller |
-
2018
- 2018-11-27 CN CN201821963866.2U patent/CN209061858U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290391A (en) * | 2018-11-27 | 2019-02-01 | 重庆天路电力设备有限公司 | A kind of steel pipe pole production line |
| CN113369791A (en) * | 2021-06-18 | 2021-09-10 | 新疆八钢钢管有限责任公司 | Strip steel positioning device of straight seam pipe welding machine |
| CN115781085A (en) * | 2022-12-27 | 2023-03-14 | 大连理工大学 | Manufacturing method of heat conduction roller |
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