CN209049323U - A kind of lobe shape cutting fluid multicomponent on-line mixing mechanism - Google Patents
A kind of lobe shape cutting fluid multicomponent on-line mixing mechanism Download PDFInfo
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- CN209049323U CN209049323U CN201820951016.4U CN201820951016U CN209049323U CN 209049323 U CN209049323 U CN 209049323U CN 201820951016 U CN201820951016 U CN 201820951016U CN 209049323 U CN209049323 U CN 209049323U
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- 239000002173 cutting fluid Substances 0.000 title claims abstract description 54
- 230000007246 mechanism Effects 0.000 title claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 96
- 230000007704 transition Effects 0.000 claims abstract description 56
- 239000000203 mixture Substances 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 13
- 239000012530 fluid Substances 0.000 description 9
- 238000005520 cutting process Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 238000001816 cooling Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 108010036050 human cationic antimicrobial protein 57 Proteins 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002123 temporal effect Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Abstract
The utility model discloses a kind of lobe shape cutting fluid multicomponent on-line mixing mechanisms, including fixed frame, the bottom plate of the fixed frame is equipped with the syringe pump of Heterogeneous Permutation, inlet union is arranged in sequence below the bottom plate of the fixed frame, first mixing tube, transition joint, second mixing tube, third mixing tube and nozzle, the inlet union, first mixing tube, transition joint, second mixing tube, third mixing tube and nozzle are sequentially clamped, first mixing tube, second mixing tube, the bottom plate of third mixing tube and fixed frame is connected, round lobed mixer is equipped in first mixing tube, support the big fixed bracket of round mixer lobe, second mixing tube is equipped with conical lobe mixer, support the big fixed bracket and small fixed bracket of taper lobed mixer, the syringe pump is connected by liquid pipe with the first mixing tube.The on-line mixing mechanism of the utility model can simultaneously a variety of cutting fluids of on-line mixing different component carry out, mixing uniformity is good, be suitble to promote the use of.
Description
Technical field
The utility model belongs to cutting fluid on-line mixing field, and in particular to a kind of lobe shape cutting fluid multicomponent mixes online
Close mechanism.
Background technique
Metal machine cut processing substantially be unable to do without cutting fluid, and cutting fluid primarily serves cooling, lubrication, antirust and cleaning
Effect.The cutting fluid being composed of complicated chemical formulation, has derived the cutting fluid kind of hundreds of different function
Class.These different types of cutting fluids can have great number of issues in storage and use process, for example storage is difficult, transportation cost
It is high and environmental pollution is serious.In order to reduce the problem of cutting fluid exists in use, according in machining to cutting
The requirement of fluidity energy passes through on-line mixing according to formula, realizes the cooling and lubricating function of cutting fluid machining.
In use due to micro-lubricating cutting liquid, the content of cutting fluid is seldom, therefore cutting fluid each component is online
Mixing is that microcomponent mixes in macrofluid.Ideal mixer, it is desirable that mixed process has three property, i.e., temporal fast
Speed, the inexpensive cost in uniformity and cost spatially.And conventional jet mixer, it relies primarily on and mainstream viscous shear
The effect of power, pumping time stream, and be mixed with.The rate of injection mixing is slower, and needing very long mixing tube could sufficiently mix
It closes.Cutting fluid will guarantee uniformly to mix in the distribution of cutting zone, this needs compressed air, cutting fluid each component and cutting data
Three's precision-fit could be completed.For cleaning, cooling and the lubricant effect for so that micro-lubricating cutting liquid is reached certain, drop is necessary
Superfinely pulverized, oil droplet size reaches micron dimension；Spraying liquid bunch must have suitable penetration degree, to guarantee that cutting fluid is each
Component can obtain relatively uniform distribution on being cut workpiece, reach good lubricant effect.
For uniform mixing research of the micro fluid in macrofluid, variable cross-section mixing tube and the porous mixing of thin-walled are designed
Model mixer, the entrance complications of thin-walled lobe mixing tab at the shape of period lobe, by changing the flow field of jet mixing,
At lobe mixing tab, using the contour line of lobe as boundary, mainstream speed has a cross stream component outside along wave crest, secondary flow velocity degree
Then there is a cross stream component inside along trough.To form a pair of of direction circulation reversed each other in the two sides of lobe, because
And being sufficiently mixed for fluid can be realized in shorter mixer.
Summary of the invention
To achieve the goals above, the utility model provides a kind of lobe shape cutting fluid multicomponent on-line mixing mechanism,
By the entrance complications of thin-walled lobe mixing tab at the shape of period lobe, porous media model is established on thin-walled lobe mixing tab
It realizes the online multiphase mixing of cutting fluid, is mainly used in metal cutting class machining tool, cooling and lubrication cutting tool, improvement are cut
Processing quality is cut, stock-removing efficiency is improved.
The technical solution of the utility model is as follows: a kind of lobe shape cutting fluid multicomponent on-line mixing mechanism, including fixation
Frame, the bottom plate of the fixed frame are equipped with the syringe pump of Heterogeneous Permutation, import are arranged in sequence below the bottom plate of the fixed frame and connects
Head, the first mixing tube, transition joint, the second mixing tube, third mixing tube and nozzle, the inlet union, the first mixing tube, in
Between connector, the second mixing tube, third mixing tube and nozzle be sequentially clamped, first mixing tube, the second mixing tube, third mixing
The bottom plate of pipe and fixed frame is connected, and round lobed mixer is equipped in first mixing tube, supports round mixer lobe
Big fixed bracket, second mixing tube be equipped with conical lobe mixer, support taper lobed mixer big fixed bracket and
Small fixed bracket, the syringe pump are connected by liquid pipe with the first mixing tube；
Further, the round lobed mixer includes according to the descending round lobe mixing being sequentially arranged of diameter
Piece, round lobe mixing tab both ends are equipped with the circular end face with big fixed bracket clamping, the wave crest and wave of round lobe mixing tab
Group subtube is equipped in paddy, group subtube formation group in the circular end face of round lobe mixing tab is divided into hole, organizes on subtube
Equipped with the mixing tab micropore across round lobe mixing tab side wall, circular end face is connected with liquid pipe frame；
Further, the conical lobe mixer includes being mixed according to diameter by the conical lobe being sequentially arranged to school greatly
Piece, it is cone that the nearly transition joint end of conical lobe mixing tab, which is relatively large in diameter and it is smaller to mix tube end diameter for taper large end face, nearly third,
Shape small end face, the taper small end face of conical lobe mixing tab are equipped with end cap, are equipped in the wave crest and trough of conical lobe mixing tab
Group subtube, the formation group on taper small end face and taper large end face is divided into hole to group subtube respectively, and group subtube, which is equipped with, to be worn
Cross the mixing tab micropore of conical lobe mixing tab side wall, taper small end face is connected by connecting liquid pipe with end cap, end cap with it is small solid
Fixed rack clamping, taper large end face are connected with liquid pipe frame, are clamped with big fixed bracket；
Further, first mixing tube includes the first cylinder that the mounting base being connected with bottom plate and mounting base are connected,
The transition runner being axially arranged along mixing tube is equipped in mounting base, transition runner passes through liquid in the side wall of the nearly inlet union of mounting base
Pipe is connected with syringe pump, and the side wall of the nearly inlet union of mounting base is equipped with group subentry；First cylinder is hollow tubular structure, interior sets
First mixing chamber, the first cylinder inboard wall both ends are equipped with the group sub-export communicated with group subentry, and group subentry is injected by liquid pipe
Pump is connected；The nearly inlet union end of first cylinder is arranged in sequence and the groove of inlet union end clamping, placement fixed frame from outside to inside
Fixation bracket groove, nearly transition joint end be arranged in sequence from outside to inside with the groove of transition joint clamping, place fixed frame and consolidate
Fixed rack slot；The setting of group sub-export is on fixed bracket groove；
Further, second mixing tube includes the second cylinder that the mounting base being connected with bottom plate and mounting base are connected,
The side wall of the nearly transition joint of mounting base is equipped with and mixes the group subentry that the transition runner in pipe mounting seat matches with first；Second
Body be tubular structure, it is interior set conical internal cavity, the second cylinder inboard wall both ends are equipped with the group sub-export communicated with group subentry, and second is mixed
The transition runner of clutch group subentry and the first mixer is connected by short liquid pipe；The nearly third of second cylinder mix pipe end from outside to
The groove being clamped with third mixing tube, the small fixed bracket groove for placing small fixed frame, the end cap slot for placing end cap is inside arranged in sequence,
The big fixed bracket groove for the groove of transition joint clamping, placing big fixed frame is arranged in sequence in nearly transition joint end from outside to inside；
The corresponding fixed bracket groove of group sub-export setting；
Further, the big fixed bracket include outer ring, with outer ring concentric setting inner ring, connect outer ring and inner ring
Quarter butt, angle is 120 ° between the quarter butt that is connected, and big fixed bracket lobed mixer corresponding position is equipped with and lobe mixing tab
The lobe shape snap ring of matching, the end face of lobe shape snap ring and lobe mixing tab connect and fix lobe mixing tab, on lobe shape snap ring
It is equipped with stoste entrance with quarter butt corresponding position, is equipped with stoste hole, stoste with the quarter butt corresponding position of vertical direction on annulus
Entrance is communicated with stoste hole, and equidistant stoste entrance is equipped in stoste entrance and divides mouth.
Compared with prior art, the utility model has the beneficial effects that the lobe shape cutting fluid multicomponent of the utility model
On-line mixing mechanism is provided with the first mixing tube, round lobed mixer, the second mixing tube, conical lobe mixer, cutting fluid
A variety of different components on-line mixing can be realized in mixing tube, ready-to-use, with how many with how many, the cutting fluid avoided is raw
Lead to the problems such as storage is difficult, and transportation cost is high since cutting fluid is many kinds of present in production；It is only by mixer simultaneously
Special layer structure and the mixing of porous micrometeor improve the uniformity of cutting fluid multicomponent on-line mixing；The utility model it is online
Mixed organization has simplified the machine tool coolant mechanism in conventional hybrid structure, reduces the pollution of the more equipment of cutting fluid, and user
Just, it is suitble to subsequent popularization and use.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model
Fig. 2 is the assembling schematic diagram of the utility model
Fig. 3 is the cross-sectional view of the utility model
Fig. 4 is the assembling schematic diagram of the first mixing tube in the utility model
Fig. 5 is the cross-sectional view of the first mixing tube in the utility model
Fig. 6 is the right view of the first mixing tube in the utility model
Fig. 7 is the left view of the first mixing tube in the utility model
Fig. 8 is the structural schematic diagram of round lobe mixing tab in the utility model
Fig. 9 is the assembling schematic diagram of the second mixing tube in the utility model
Figure 10 is the cross-sectional view of the second mixing tube in the utility model
Figure 11 is the right view of the second mixing tube in the utility model
Figure 12 is the left view of the second mixing tube in the utility model
Figure 13 is the structural schematic diagram of conical lobe mixing tab in the utility model
Figure 14 is the connection schematic diagram of liquid pipe between syringe pump and mixing tube in the utility model
Figure 15 is the enlarged diagram of the part Figure 14 H
Figure 16 is the enlarged diagram of the part Figure 14 G
Figure 17 is small support bracket fastened structural schematic diagram in the utility model
Figure 18 is small support bracket fastened cross-sectional view in the utility model
Figure 19 is big support bracket fastened structural schematic diagram in the utility model
Figure 20 is big support bracket fastened cross-sectional view in the utility model
Figure 21 is the left view of end cap in the utility model
Figure 22 is the right view of end cap in the utility model
Figure 23 is the structural schematic diagram of third mixing tube in the utility model
Figure 24 is the cross-sectional view of transition joint in the utility model
Figure 25 is the cross-sectional view of inlet union in the utility model
Figure 26 is the cross-sectional view of nozzle in the utility model
Figure 27 is flow schematic diagram of the cutting fluid in the first mixing tube in the utility model
Specific embodiment
As shown in Figure 1, 2, 3, a kind of lobe shape cutting fluid multicomponent on-line mixing mechanism, including fixed frame 110, syringe pump
120, liquid pipe 130, inlet union 91, the first mixing tube 1, transition joint 98, the second mixing tube 2, third mixing tube 3, nozzle 97,
Fixed frame 110 is the plate structure that section is L-type, including bottom plate 111 and therewith connected mounting plate, bottom plate 111
It is equipped with the location hole 112 of fixed mixing tube, mounting plate is equipped with the fixation hole 113 of positioning fixed frame 110, sets on bottom plate 111
Have dislocation the syringe pump 120 of arrangement, bottom plate 111 have be sequentially clamped inlet union 91, the first mixing tube 1, in indirectly
First 98, second mixing tube 2, third mixing tube 3, nozzle 97, the first mixing tube 1, the second mixing tube 2 and third mixing tube 3 and bottom
Plate 111 is connected；As shown in figure 14, syringe pump 120 passes through liquid pipe 130 (liquid pipe 1316, liquid pipe 1313, liquid pipe 1318, liquid pipe
1326, liquid pipe 1323, liquid pipe 1328, liquid pipe 1336, liquid pipe 1333, liquid pipe 1338, liquid pipe 1346, liquid pipe 1343, liquid pipe 1348)
It is connected with the first mixing tube 1；
As shown in figure 4, being equipped with round lobed mixer, two big fixed bracket 7, big fixed bracket 7 in the first mixing tube 1
Setting be clamped therewith at round lobed mixer both ends, as shown in Fig. 5,6,7, the first mixing tube 1 include mounting base and with installation
The first connected cylinder of seat, mounting base and 112 corresponding position of bottom plate location hole are equipped with location hole, and mounting base passes through bolt, peace
It fills seat location hole and bottom plate location hole and bottom plate is connected, 6 transition runners being axially arranged along mixing tube are equipped in mounting base
(116,117,118,126,127,128), as shown in figure 15, runner the nearly inlet union 91 of mounting base side wall by with injection
The connected liquid pipe (liquid pipe 1316, liquid pipe 1313, liquid pipe 1318, liquid pipe 1326, liquid pipe 1323, liquid pipe 1328) of pump 120 is connected, peace
The side wall of the nearly inlet union 91 of dress seat is equipped with liquid pipe (liquid pipe 1336, liquid pipe 1333, the liquid pipe 1338, liquid being connected with syringe pump 120
Pipe 1346, liquid pipe 1343, liquid pipe 1348) connected group subentry；
First cylinder be hollow tubular structure, it is interior set the first mixing chamber, nearly 98 end of transition joint of the first cylinder inboard wall is equipped with 3
A equidistant group sub-export (141,142,143), 91 end of nearly inlet union are equipped with 3 equidistant groups sub-export (131,132,133),
Linked up between group subentry and group sub-export by runner (liquid pipe 1336 with organize that sub-export 141 communicates, liquid pipe 1333 is separated with group
Mouthfuls 142 communicate, liquid pipe 1338 is communicated with group sub-export 143, liquid pipe 1346 with organize sub-export 131 communicate, liquid pipe 1343 and component
Outlet 132 communicates, liquid pipe 1348 is communicated with group sub-export 133)；Nearly 91 end of inlet union of first cylinder is arranged in sequence from outside to inside
The fixation bracket groove of the groove, placement fixed frame that are clamped with 91 end of inlet union, nearly 98 end of transition joint is sequentially set from outside to inside
The fixation bracket groove for having the groove being clamped with transition joint 98, placing fixed frame；Group sub-export (141,142,143) and group separate
Mouth (131,132,133) is separately positioned on corresponding fixed bracket groove；
Round lobed mixer includes according to the descending round lobe mixing tab 8 being sequentially arranged of diameter, round lobe
Mixing tab 87, round lobe mixing tab 88, round lobe mixing tab 87, round lobe mixing tab 88 and round lobe mixing tab 8
Structure is identical, is illustrated by taking round lobe mixing tab 8 as an example below, as shown in figure 8, round 8 both ends of lobe mixing tab are equipped with
The circular end face 82 being clamped with big fixed bracket 7, the wave crest and trough of round lobe mixing tab 8 are interior to be equipped with a group subtube 81, group
Subtube 81 forms equidistant group in the circular end face 82 at round 8 both ends of lobe mixing tab and is divided into hole, organizes and sets on subtube 81
There is the mixing tab micropore 85 across round mixing tab side wall, the cutting fluid component organized in subtube 81 is seeped by mixing tab micropore 85
It is mixed out into the gap of round mixer layer structure with the main fluid flowed through, circular end face and big fixed 7 corresponding positions of bracket
The group at the place of setting is divided into hole, and by connection liquid pipe 170, bracket 7 is connected, other components enter the cutting that hole mixes as needed with big fixation
Liquid quantity is connected by connection liquid pipe 170 by space-number (needing mixed cutting fluid quantity -1), and connection liquid pipe 170 is in charge of group
Road 81 joined end to end the circulation runner to form detour and end by plug seal so that cutting fluid is flowing to the greatest extent
The uniformity of cutting fluid mixing is realized through entire round lobe mixing tab 8；
As shown in figure 9, conical lobe mixer, small fixed bracket 4, big fixed bracket 7 are equipped in the second mixing tube 2, it is small
Fixed bracket 4 is arranged in conical lobe mixer diameter small end and is clamped therewith, and the big fixed setting of bracket 7 is mixed in conical lobe
Device diameter big end is simultaneously clamped therewith；As shown in Figure 10,11,12, the second mixing tube 2 include mounting base and be connected with mounting base the
Two cylinders, mounting base and 112 corresponding position of bottom plate location hole are equipped with location hole, and mounting base passes through bolt, mounting base location hole
It is connected with bottom plate location hole and bottom plate；The side wall of the nearly transition joint 98 of mounting base is equipped with the transition mixed in pipe mounting seat with first
(group subentry 216 is connected the group subentry that runner (116,117,118,126,127,128) matches with transition runner 116, component
Entrance 217 is connected with transition runner 117, and group subentry 218 is connected with transition runner 118, organizes subentry 226 and transition runner
126 are connected, and group subentry 227 is connected with transition runner 127, and group subentry 228 is connected with transition runner 128)；
Second cylinder be tubular structure, it is interior set conical internal cavity, nearly 98 end of transition joint of the second cylinder inboard wall be equipped with 3 it is equidistant
Group sub-export (211,212,213), nearly 3 end of third mixing tube be equipped with 3 equidistant groups sub-export (221,222,223), component
It is linked up between entrance and group sub-export by runner, as shown in figure 15, by short between the second mixer 2 and the first mixer 1
Liquid pipe (981,982,983,984,985,986) link up (transition runner 116 by liquid pipe 981 with organize sub-export 211 communicate, mistake
Cross runner 117 by liquid pipe 982 with group sub-export 212 communicate, transition runner 118 by liquid pipe 983 with organize 213 phase of sub-export
Logical, transition runner 126 is communicated by liquid pipe 984 with group sub-export 221, transition runner 127 passes through liquid pipe 985 and group sub-export
222 communicate, transition runner 128 is communicated by liquid pipe 986 with group sub-export 223)；Nearly 3 end of third mixing tube of second cylinder is from outer
The groove being clamped with third mixing tube 3, the small fixed bracket groove for placing small fixed frame 4, the end for placing end cap 5 is arranged in sequence to interior
The groove being clamped with transition joint 98 is arranged in sequence from outside to inside, places the big solid of big fixed frame 7 for cover slot, nearly 98 end of transition joint
Fixed rack slot；Group sub-export (221,222,223) is arranged on small fixed bracket groove, group sub-export (211,212,213) setting
On big fixed bracket groove；
Conical lobe mixer includes according to the descending conical lobe mixing tab 6 being sequentially arranged of diameter, conical lobe
Mixing tab 67, conical lobe mixing tab 68,6 diameter small end of conical lobe mixing tab are equipped with end cap 5, conical lobe mixing tab 67
Diameter is smaller to be equipped with end cap 57, and 68 diameter of conical lobe mixing tab is smaller to be equipped with end cap 58；Conical lobe mixing tab 67, conical wave
Valve mixing tab 68 is identical with 6 structure of conical lobe mixing tab, is illustrated by taking conical lobe mixing tab 6 as an example below, such as Figure 13
Shown, nearly 98 end of transition joint of conical lobe mixing tab 6 is relatively large in diameter as taper large end face 63,3 end diameter of nearly third mixing tube
Smaller is taper small end face 62, and group subtube 61 is equipped in 6 wave crest of conical lobe mixing tab and trough, organizes subtube 61 in taper
Formed on small end face 62 component it is small enter hole (such as component small enter hole 621,622,623), to form on taper large end face 63 component big
Enter hole (such as component enters greatly hole 631,632,633), group subtube 61 is equipped with the mixing tab across conical lobe mixing tab side wall
Micropore 65, the cutting fluid component organized in subtube 61 enter conical lobe mixer layer structure by the exudation of mixing tab micropore 65
Gap mixed with the main fluid flowed through；On taper small end face 62 with the component of 5 corresponding position of end cap it is small enter hole by connection liquid
Pipe 170 is connected with end cap 5, other components it is small enter the cutting fluid quantity that mixes as needed of hole by connection liquid pipe 170 by interval
Number (needing mixed cutting fluid quantity -1) is connected, taper large end face 63 and the component of big fixed 7 corresponding position of bracket enter greatly
By connection liquid pipe 170, bracket 7 is connected, other components enter greatly the cutting fluid quantity that hole mixes as needed and pass through with big fixation in hole
It connects liquid pipe 170 to be connected by space-number (needing mixed cutting fluid quantity -1), connection liquid pipe 170 makes group subtube 61 by head and the tail
It is connected to form the circulation runner of detour and is sealed in end by plug, so that cutting fluid is flowing through entire taper to the greatest extent
Lobe mixing tab 6 realizes mixed uniformity, and end cap 5 is set in outside taper small end face 62 interference connection protection connection liquid pipe therewith
170, end cap 5 and small fixed bracket 4 are clamped, and big fixed bracket 7 is set in taper and beats outside end face 63 interference connection protection company therewith
Adapter 170；
As shown in Figure 17,18, small fixed bracket 4 includes annulus, inverted Y-shaped connection connected therewith inside annulus is arranged in
Bar, connecting rod center are the annulus center of circle, connecting rod include the straight-bar that angle is 120 ° between one end is connected with each other, is adjacent, it is left tiltedly
Bar and right brace, with conical lobe mixer corresponding position being equipped with stoste entrance in connecting rod, (straight-bar is mixed with conical lobe
Stoste entrance 410, the stoste entrance 420 on left brace, the stoste entrance 430 on right brace of 6 corresponding position of piece), annulus
Upper and straight-bar corresponding position is equipped with stoste hole (41,42,43), and stoste hole is sealed with plug as needed when in use, connection
The stoste runner communicated respectively with stoste hole (41,42,43) and stoste entrance (stoste entrance 410,420,430) is equipped in bar,
It is equipped with equidistant stoste entrance in stoste entrance to divide mouth (411,412,413), stoste entrance divides mouth to be connected simultaneously by curved catheter
Being connected with stoste runner, (stoste entrance divides mouth 411,412,413 to be connected by curved catheter 414, curved catheter 414 and and stoste
Stoste runner that hole 41 communicates is connected), two of them stoste entrance is divided mouth to be sealed with plug by when use as needed；
As shown in Figure 19,20, big fixed bracket 7 includes outer ring, the inner ring being arranged with outer ring concentric, connect outer ring and interior
The quarter butt of ring, angle is 120 ° between the quarter butt that is connected, and big fixed 7 lobed mixer corresponding position of bracket is equipped with and mixes with lobe
The end face of the lobe shape snap ring that piece matches, lobe shape snap ring and lobe mixing tab connects and fixes lobe mixing tab, lobe shape snap ring
It is upper be equipped with quarter butt corresponding position stoste entrance (the stoste entrance 710 of quarter butt and 8 corresponding position of circle lobe mixing tab,
720,730), annulus is equipped with stoste hole (71,72,73), and stoste hole is sealed with plug as needed when in use, is set in quarter butt
There is the stoste runner communicated respectively with stoste hole (71,72,73) and stoste entrance (stoste entrance 710,720,730), stoste enters
It is equipped with equidistant stoste entrance in mouthful and divides mouth (its stoste entrance divides mouth to be 711,712,713 by taking stoste entrance 710 as an example), stoste
Entrance divides mouth to be connected by curved catheter and is connected with stoste runner that (stoste entrance divides mouth 711,712,713 to pass through curved catheter
714 are connected, curved catheter 714 and be connected with the stoste runner that stoste hole 71 communicates), it is as needed that two of them are former when use
Liquid entrance divides mouth to be sealed with plug；
As shown in Figure 21,22, end cap 5 is cyclic structure with inner cavity, section be it is U-shaped, the closely fixed bracket end of end cap 5 is
Closed end, nearly blender end are open end, and 5 closed end of end cap is equipped with the interface (51,52,53) that adjacent angle is 120 °, interface
(interface 51 is clamped with stoste entrance 410,52 stoste entrance 420 of interface is clamped, is connect with the stoste entrance clamping on small fixed bracket
The clamping of mouthful 53 stoste entrances 430), it is equipped in interface (by taking interface 51 as an example) and divides the corresponding interface of mouth to divide mouth with stoste entrance
(511,512,513), interface divide mouth to pass through end cap and are connected by liquid pipe with taper mixing tab in end cap open end, and end cap is by opening
Mouth end cap is located at outside the end face of mixer the connection protection liquid pipe of interference therewith；
As shown in figure 23, third mixing tube 3 includes mounting base and the third cylinder connected with mounting base, and mounting base quadrangle is set
There is fixation hole corresponding with fixation hole group, mounting base is connected by bolt, mounting base fixation hole and bottom plate fixation hole and bottom plate, the
Connected throat cavity and taper lumen are arranged in sequence in three cylinders, third barrel taper lumen end is equipped with recessed with the second mixing tube 2
The protrusion of slot clamping, throat cavity end are equipped with the protrusion being clamped with nozzle 97；
As shown in figure 24, transition joint 98 is cyclic structure, and nearly first mixing tube, 1 end of transition joint 98 is equipped with mixes with first
Raised, nearly second mixing tube, 2 end for closing the clamping of 1 groove of pipe is equipped with the protrusion being clamped with 2 groove of the second mixing tube；
As shown in figure 25, inlet union 91 is tubular structure, and nearly first mixing tube, 1 end of inlet union 91 is equipped with mixes with first
The protrusion of the groove clamping of pipe 1 is closed, the other end is equipped with protrusion；
Nozzle 97 is one of straight hole nozzle, conical nozzle or spiral nozzle, and as shown in figure 26, the nearly third of nozzle 97 is mixed
It closes 3 end of pipe and is equipped with the groove being clamped with the protrusion of third mixing tube；
Before use, lobe shape cutting fluid multicomponent on-line mixing mechanism is first installed, round lobe mixing tab is big by diameter
It is small to be sequentially arranged, round lobed mixer is formed in the liquid pipe frame that the both ends of the surface installation of round lobe mixing tab matches therewith；Cone
Shape lobe mixing tab is sequentially arranged by diameter, and the liquid pipe to match therewith is sequentially installed in the small end face of conical lobe mixing tab
Frame and end cap form conical lobe mixer in the liquid pipe frame that matches therewith of large end face installation of conical lobe mixing tab；It will justify
Shape lobed mixer is mounted in the first mixing tube 1 and mounting and fixing bracket and round lobed mixer card in fixed bracket groove
It connects, the group sub-export on support bracket fastened stoste hole and the first mixer 1 is made to be cooperatively connected；Conical lobe mixer is mounted on
Mounting and fixing bracket and conical lobe mixer are clamped in second mixing tube 2 and in fixed bracket groove, make support bracket fastened original
Component row's mouth in fluid apertures and the second mixer 2 is cooperatively connected；Again by the first mixing tube 1, transition joint 98, the second mixing tube 2
It is sequentially clamped with third mixing tube 3, with short liquid pipe (981,982,983,984,985,986) by the transition on the first mixing tube 1
On runner (116,117,118,126,127,128) and the second mixing tube 2 group subentry (216,217,218,226,227,
228) it is connected, the first mixing tube 1, the second mixing tube 2 and third mixing tube 3 is mounted on to the lower end surface of bottom plate 111, pass through fixation
Hole is fixed, and inlet attack 91 and the first mixing tube 1 are clamped, and nozzle 97 and third mixing tube 3 are clamped；Syringe pump 120 is mounted on
Syringe pump 120 is connected with liquid pipe 130 and collects in the nearly inlet attack of bottom plate 111 by the upper surface (on fixed frame 110) of bottom plate 111
91 sides are connected on the first mixer 1 transition runner (116,117,118,126,127,128) and group subentry respectively；
In use, main fluid (compressed air or water) is mixed by inlet union 91 into wave-pieced type cutting fluid multicomponent online
Mechanism is closed, the first mixing tube 1, the second mixing tube 2, third mixing tube 3 is sequentially flowed through, is flowed out by outlet connection 91；Main fluid
Respectively by the layer structure of round lobed mixer 8 and conical lobe mixer 6 point in the first mixing tube 1, the second mixing tube 2
It cuts, is flowed into subsequent mixing tube after being mixed in the gap of layer structure with various cutting fluid each components, finally mixed in third
Total mix in pipe 3；And the cutting fluid component in syringe pump 120 passes through quantitatively the first mixing tube 1, second of the amount of being doomed injection of liquid pipe 130
Mixing tube 2, then imported in lobed mixer (8,6) by the first mixing tube 1, the second mixing tube 2, in lobed mixer (8,6)
It is mixed in layer structure with main fluid；
It is clear in order to describe, to there is (the first mixing of 4 kinds of cutting fluid components in the first mixing tube 1 and the second mixing tube 2 simultaneously
It is identical in 4 kinds of cutting fluid components and the second mixing tube 2 in pipe 1) it is described in detail for on-line mixing, other quantity is cut
Cut liquid component mixing principle and 4 kinds it is identical；4 kinds of components are respectively stoste 1, stoste 2, stoste 3, stoste 4 in cutting fluid, due to
The component of cutting fluid respectively enters that the first mixing tube 1 is identical with the mode of the second mixing tube 2, therefore respectively with two kinds of cutting fluids
Component come illustrate its enter mixing tube mode (wherein illustrated with stoste 1, stoste 2 its enter the first mixing tube 1 mode,
Illustrate that it enters the mode of the second mixing tube 2 with stoste 3, stoste 4)；Stoste is injected pump 120 respectively by liquid pipe (stoste 1
Liquid pipe 1346 is passed through by liquid pipe 1336, stoste 4 by liquid pipe 1326, stoste 3 by liquid pipe 1316, stoste 2) to import first mixed
(stoste 1 enters transition runner 116 to the transition runner of conjunction pipe 1, stoste 1 and the first mixing tube 1 of entrance of stoste 2, stoste 1 entered
Cross runner 126), the group subentry of stoste 3 and stoste 4 into the first mixing tube 1 is imported into a group sub-export, and (stoste 3 imports component
Export 141,4 importing group sub-export 131 of stoste)；At this time stoste 3 and stoste 4 from the group sub-export at the both ends of the first mixing tube 1 into
Enter on the big fixed bracket being attached thereto stoste hole 71 (stoste 3 enter nearly 98 end of transition joint beat fixation bracket 7, stoste 4
Fixed bracket 7 is beaten into nearly 91 end of inlet union)；And stoste 1 and stoste 2 pass through the water conservancy diversion of transition runner and leading for short liquid pipe
Stream enter the second mixing tube group subentry (stoste 1 enters a group subentry by the water conservancy diversion of transition runner 116 and short liquid pipe 981
216,2 transition runner 126 of stoste and the water conservancy diversion of short liquid pipe 984 enter a group subentry 226), it is re-introduced into 2 both ends of the second mixing tube
(1 importing group sub-export 211 of stoste enters big fixed in the group sub-export stoste hole that enters on the fixation bracket that is attached thereto
Stoste hole 71,2 importing group sub-export 221 of stoste on bracket 7 enter the stoste hole 41 on small fixed bracket 4), at this point, first
Subsequent mixed process enters lobed mixer with from the stoste hole 71 on bracket 7 fixed greatly in the second mixing tube 2 in mixing tube 1
Mixed process is identical with principle, therefore, is only illustrated with mixing subsequent in the second mixing tube 2, as shown in figure 27, stoste 2
Flowing into stoste entrance by stoste hole conduit in small fixed bracket 4, (a kind of stoste is led in fixed bracket by stoste hole conduit
Enter in three stoste entrances corresponding with conical lobe mixing tab 6, conical lobe mixing tab 67, conical lobe mixing tab 68, this
In be illustrated by taking stoste entrance corresponding with conical lobe mixing tab 6 as an example, stoste 1 flow into stoste entrance 710, stoste 2 flow
Enter stoste entrance 410, (stoste entrance 410 has three since stoste entrance divides mouth there are three needing to seal two of them with plug
A stoste entrance divides mouth 411,412 and 413, blocks two of them 412 and 413 with plug, stoste 2 is made to divide mouth from stoste entrance
It is flowed out in 411；The tool of stoste entrance 710 divides mouth 711,712 and 713 there are three stoste entrance, blocks 711 He of two of them with plug
713, divide stoste 1 in mouth 712 from stoste entrance and flow out), stoste 1 is directly by the water conservancy diversion of connection liquid pipe 171 from conical lobe
Component on the taper large end face 63 of mixing tab enters greatly hole 632 and enters conical lobe mixing tab 6, and stoste 2 enters connecing for end cap 5
In mouthfuls 51, by dividing the corresponding interface of mouth 411 to divide mouth 411 into interface to divide mouth 511 and by connection liquid pipe 173 with stoste entrance
Water conservancy diversion from the component on the taper small end face 62 of conical lobe mixing tab it is small enter hole 621 enter conical lobe mixing tab 6 in；It is former
Flow principles of the liquid 1 in conical lobe mixing tab 6 are identical, contrary, it is described in detail in conical lobe with stoste 2 below
Flow process in mixing tab 6；Stoste 2 enters greatly hole 631 by the component that flows on taper large end face 63 of group subtube, and component
It is small enter hole 631 be connected liquid pipe and be separated by 3 components and enter the component in hole greatly to enter hole 635 greatly and be connected in taper large end face 63 with it
(connection liquid pipe enters greatly that the nozzle that hole 631 is connected is nozzle 1711, to enter the nozzle that hole 635 is connected greatly with component be nozzle with component
1712), connection liquid pipe is similarly sequentially connected in taper small end face 62 and taper large end face 63 respectively, so that stoste 2 is from nozzle
1711 flow to nozzle 1712, bypass 3 group subtubes (being stoste 1, stoste 3, stoste 4 in the 3 group subtubes bypassed), from
The group subtube that nozzle 1712 communicates flows into taper small end face 62, flows to nozzle 1714 from nozzle 1713 around 3 group subtubes,
The nozzle 1715 that flows on taper large end face 63 from the group subtube that communicates with nozzle 1714 again simultaneously sequentially flows through nozzle 1716, pipe
Mouth 1717, nozzle 1718, nozzle 1719, nozzle 1720 are ended until flowing to nozzle 1721 and being sealed by plug, former in the process
Liquid 2 is constantly oozed out from the mixing tab micropore 65 on group subtube, with main fluid in conical lobe mixer layer structure
It is uniformly mixed in gap.
Claims (6)
1. a kind of lobe shape cutting fluid multicomponent on-line mixing mechanism, which is characterized in that including fixed frame, the bottom of the fixed frame
Plate is equipped with the syringe pump of Heterogeneous Permutation, and inlet union, the first mixing tube, centre is arranged in sequence below the bottom plate of the fixed frame
Connector, the second mixing tube, third mixing tube and nozzle, the inlet union, the first mixing tube, transition joint, the second mixing tube,
Third mixing tube and nozzle are sequentially clamped, and first mixing tube, the second mixing tube, the bottom plate of third mixing tube and fixed frame are solid
Even, the big fixed bracket for round lobed mixer being equipped in first mixing tube, supporting round mixer lobe, described second
The big fixed bracket and small fixed bracket that mixing tube is equipped with conical lobe mixer, supports taper lobed mixer, the injection
Pump is connected by liquid pipe with the first mixing tube.
2. a kind of lobe shape cutting fluid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that the circle
Shape lobed mixer includes according to the descending round lobe mixing tab being sequentially arranged of diameter, and round lobe mixing tab both ends are set
There is the circular end face with bracket clamping fixed greatly, is equipped with group subtube in the wave crest and trough of round lobe mixing tab, group is in charge of
Road formation group in the circular end face of round lobe mixing tab is divided into hole, and group subtube is equipped with across round lobe mixing tab side
The group of the mixing tab micropore of wall, circular end face and big fixed bracket corresponding position is divided into hole and passes through connection liquid pipe and big fixed bracket
Be connected, other components enter hole by connection liquid pipe interval be connected group a subtube joined end to end the circulation runner to form detour and
End is sealed by plug.
3. a kind of lobe shape cutting fluid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that the cone
Shape lobed mixer includes the conical lobe mixing tab according to diameter by being sequentially arranged to school greatly, and conical lobe mixing tab is closely intermediate
It is taper small end face, conical lobe mixing tab that tip side, which is relatively large in diameter and it is smaller to mix tube end diameter for taper large end face, nearly third,
Taper small end face be equipped with end cap, a group subtube is equipped in the wave crest and trough of conical lobe mixing tab, group subtube exists respectively
Formation group is divided into hole on taper small end face and taper large end face, and group subtube is equipped with across the mixed of conical lobe mixing tab side wall
Piece micropore is closed, hole is divided into the group of end cap or big fixed bracket corresponding position on tapered end face and passes through connection liquid pipe and corresponding end
Lid or bracket fixed greatly are connected, other components enter hole to form detour by joining end to end by the connected group subtube in connection liquid pipe interval
Circulation runner and sealed in end by plug, end cap and small fixed bracket are clamped, taper large end face and big fixed bracket clamp
It connects.
4. a kind of lobe shape cutting fluid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that described
One mixing tube includes the mounting base being connected with bottom plate, first cylinder connected with mounting base, is equipped in mounting base along mixing tube axis
To the transition runner of setting, transition runner is connected by liquid pipe with syringe pump in the side wall of the nearly inlet union of mounting base, mounting base
The side wall of nearly inlet union is equipped with group subentry；First cylinder be hollow tubular structure, it is interior set the first mixing chamber, in the first cylinder
Wall both ends are equipped with the group sub-export communicated with group subentry, and group subentry is connected by liquid pipe syringe pump；The nearly import of first cylinder
Tip side is arranged in sequence the fixation bracket groove for the groove of inlet union end clamping, placing fixed frame from outside to inside, it is close in indirectly
The fixation bracket groove for the groove of transition joint clamping, placing fixed frame is arranged in sequence in head end from outside to inside；Group sub-export setting
On fixed bracket groove.
5. a kind of lobe shape cutting fluid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that described
Two mixing tubes include the mounting base being connected with bottom plate, second cylinder connected with mounting base, the side wall of the nearly transition joint of mounting base
The group subentry to match equipped with the transition runner mixed with first in pipe mounting seat；Second cylinder is tubular structure, interior sets taper
Inner cavity, the second cylinder inboard wall both ends are equipped with the group sub-export communicated with group subentry, and the second mixer group subentry and first mix
The transition runner of clutch is connected by short liquid pipe；The nearly third mixing pipe end of second cylinder is arranged in sequence from outside to inside to be mixed with third
The small fixed bracket groove of groove, the small fixed frame of placement that pipe clamp connects, the end cap slot for placing end cap, nearly transition joint end is from outside to inside
The big fixed bracket groove with the groove of transition joint clamping, the big fixed frame of placement is arranged in sequence；Group sub-export setting is corresponding solid
Fixed rack slot.
6. a kind of lobe shape cutting fluid multicomponent on-line mixing mechanism according to claim 1, which is characterized in that described big
Fixed bracket include outer ring, with the inner ring of outer ring concentric setting, connect the quarter butt of outer ring and inner ring, angle between connected quarter butt
It is 120 °, big fixed bracket lobed mixer corresponding position is equipped with the lobe shape snap ring to match with lobe mixing tab, lobe shape
The end face of snap ring and lobe mixing tab connects and fixes lobe mixing tab, is equipped with stoste with quarter butt corresponding position on lobe shape snap ring
Entrance is equipped with stoste hole with the quarter butt corresponding position of vertical direction on annulus, and stoste entrance is communicated with stoste hole, stoste entrance
It is interior to divide mouth equipped with equidistant stoste entrance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820951016.4U CN209049323U (en) | 2018-06-20 | 2018-06-20 | A kind of lobe shape cutting fluid multicomponent on-line mixing mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820951016.4U CN209049323U (en) | 2018-06-20 | 2018-06-20 | A kind of lobe shape cutting fluid multicomponent on-line mixing mechanism |
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| Publication Number | Publication Date |
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| CN209049323U true CN209049323U (en) | 2019-07-02 |
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ID=67046276
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| CN201820951016.4U Expired - Fee Related CN209049323U (en) | 2018-06-20 | 2018-06-20 | A kind of lobe shape cutting fluid multicomponent on-line mixing mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108525596A (en) * | 2018-06-20 | 2018-09-14 | 南京工业职业技术学院 | A kind of lobe shape cutting fluid multicomponent on-line mixing mechanism |
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2018
- 2018-06-20 CN CN201820951016.4U patent/CN209049323U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108525596A (en) * | 2018-06-20 | 2018-09-14 | 南京工业职业技术学院 | A kind of lobe shape cutting fluid multicomponent on-line mixing mechanism |
| CN108525596B (en) * | 2018-06-20 | 2023-09-26 | 南京工业职业技术学院 | Lobe cutting fluid multicomponent on-line mixing mechanism |
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