Integral type integrates oxygen generation system
Technical field
The utility model relates to oxygenerator fields, and in particular to a kind of integrated oxygen generation system of integral type.
Background technique
As molecular sieve pressure-variable adsorption (Pressure Swing Adsorption, PSA) technology develops rapidly, with people
Requirement to environmental protection and pollution control, be widely used at present steel production, gas industry, electronics industry,
All conglomeraties such as petrochemical industry, agricultural and sideline fishery and health care.Swing adsorption oxygen generating system include air compressor, cooling driers,
Filter device, adsorbing tower with molecular sieve and corresponding control device are entered using principle of pressure swing adsorption using clean compressed air
Adsorption tower, after being saturated by pressurized adsorbent, the principle of nitrogen, oxygen separation is realized in regeneration parsing.Existing molecular sieve PSA oxygen
System, common configuration replicates, system is cumbersome, globality poor, high noise, manufacturing cost are increased, Energy Efficiency Ratio is poor.
Utility model content
In order to overcome the technical deficiency of existing oxygen generation system, the utility model provides a kind of integrated oxygen system processed of integral type
System, structure optimization is reasonable, and oxygen generation efficiency is high.
The technical scheme adopted by the utility model to solve the technical problem is as follows: integral type integrates oxygen generation system, including machine
Case;The upper and lower sides all around of cabinet are designed with case lid, and cabinet inside installs oxygen surge tank, air cushion tank, Pneumatic valve, nitrogen
Gas muffler, air compressor, cooling driers, pressure reducing valve, coarse filter and accurate filter;Support is equipped on the left of the middle part of cabinet
Plate, support plate top left side install oxygen surge tank and air cushion tank, and the connection of oxygen surge tank is located on the left of cabinet on case lid
Oxygen outlet;Pneumatic valve is all installed on right side at the top and bottom of support plate, and support plate top right side also installs nitrogen muffler;Machine
Case lower left quarter installs air compressor, and the heat dissipation air port of air compressor is located at the lower left quarter of the Front cover of cabinet, air pressure
The air intlet of contracting machine is located on the left of cabinet on case lid;The right side of air compressor is installed by cooling driers, the heat dissipation air port of cooling driers
Cooling driers radiator is equipped with above the bottom of case lid on rear side of cabinet, cooling driers;Install two in case lid front on the right side of cabinet
Adsorbing tower with molecular sieve;Case lid rear portion installation control cabinet and display screen, control cabinet on rear side of cabinet are equipped with control button;Air pressure
The air inlet of the gas outlet connection air cushion tank of contracting machine, the air inlet of the gas outlet connection coarse filter of air cushion tank, slightly
The air inlet of the gas outlet connection cooling driers of filter, the air inlet of the gas outlet connection accurate filter of cooling driers, accurate mistake
The air inlet of the gas outlet connection molecule sieve adsorption tower of filter, the nitrogen outlet of adsorbing tower with molecular sieve connect nitrogen muffler, point
The oxygen outlet of son sieve adsorption tower connects oxygen surge tank, is designed with gas at the nitrogen outlet and oxygen outlet of adsorbing tower with molecular sieve
Control valve;Pressure reducing valve is additionally provided between accurate filter and adsorbing tower with molecular sieve;Case lid on the upside of cabinet is equipped with case radiation mouth;
Control cabinet is electrically connected Pneumatic valve, air compressor, cooling driers, adsorbing tower with molecular sieve and display screen.
As the further improvement of this programme, dew point transducer is installed at the gas outlet of cooling driers, dew point transducer is electrically connected
Display screen is connect, the cooling driers of oxygen generation system in the prior art are separately installed control, if cooling driers are ineffective, air pressure
Contracting machine can work normally, and at this moment just has a large amount of compressed air carrying moisture and enters adsorbing tower with molecular sieve, leads to adsorption tower
Interior molecular sieve is quickly invalidated, no legal system oxygen, and oxygen generation system damage is caused to cause heavy losses;Dew point transducer in this programme
Dew point detection is carried out, testing result is shown on a display screen, and dew-point temperature abnormal alarm may be implemented;Use oxygen generation system
Safety all greatly improves, and increases the service life of adsorbing tower with molecular sieve and entire oxygen generation system.
As the further improvement of this programme, the coarse filter and accurate filter are all integral type post-filters,
Installation space can be saved, pressure loss in gas circuit is reduced, improves filter efficiency, and reduce and need in replacement servicing operations
The component of replacement.
As the further improvement of this programme, the air outlet of nitrogen muffler is located at below case radiation mouth;Arrange heat dissipation
Nitrogen can be discharged while wind;Heat dissipation exhaust and nitrogen row can be played the role of simultaneously by installing an air exhaust passage in this way
The effect put;The installation of air exhaust passage is reduced, air circulation is reinforced, improves the stability that oxygen generation system uses.
The utility model has the beneficial effects that (1) integral type integrate oxygen generation system using integral type installation, avoid by
Independent air compressor, cooling driers, adsorption tower are installed using piping connection combined type, save space;(2) it is equipped with built-in sky
Gas surge tank, built-in installation do not need additional place and installation;Air cushion tank improves the guarantor to air compressor
Shield, avoids air compressor and frequently loads release in use, increase the service life of air compressor, reduces
Maintenance cost improves the whole air-flow of oxygen generation system and the stability of pressure, and then the oxygen purity for improving oxygen generation system is steady
It is qualitative;(3) it is equipped with built-in oxygen surge tank, does not need additional place and installation, is conducive to improve oxygen generation system
The stability of oxygen pressure and flow;(4) the relatively independent setting in heat dissipation air port in the heat dissipation air port and cooling driers of air compressor,
It does not interfere with each other, keeps heat dissipation exhaust channel flow direction whole upward, heat dissipation exhaust is high-efficient;Higher heat dissipation exhaust efficiency can guarantee
The operation stability and service life of product improve, and advantageously reduce equipment damage ratio.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of the utility model leading flank.
Fig. 3 is the structural schematic diagram of the utility model trailing flank.
Fig. 4 is the structural schematic diagram of the utility model left side.
Fig. 5 is the structural schematic diagram of the utility model right side.
Fig. 6 is the circuit diagram of the utility model.
It is indicated in figure, 1. cabinets, 2. oxygen surge tanks, 3. air cushion tanks, 4. Pneumatic valves, 5. nitrogen mufflers, 6. is empty
Air compressor, 7. cooling driers, 8. support plates, 9. oxygen outlets, 10. adsorbing tower with molecular sieve, 11. control cabinets, 12. display screens.13.
Control button, 101. case radiation mouths, the heat dissipation air port of 601. air compressors, the air intlet of 602. air compressors,
The heat dissipation air port of 701. cooling driers, the radiator of 702. cooling driers.
Specific embodiment
Referring to Fig.1-5, integral type integrates oxygen generation system, including cabinet 1;The upper and lower sides all around of cabinet 1 are designed with case
Lid, case lid can be opened individually, be maintained easily;Oxygen surge tank 2, air cushion tank 3, Pneumatic valve 4, nitrogen are installed inside cabinet 1
Muffler 5, air compressor 6, cooling driers 7, pressure reducing valve, coarse filter and accurate filter;The middle part inner left wall of cabinet 1 is welded
Support plate 8 is connect, 8 top left side of support plate installs oxygen surge tank 2 and air cushion tank 3, and the connection of oxygen surge tank 2 is located at cabinet
Oxygen outlet 9 on 1 left side case lid;Pneumatic valve 4 is all installed on 8 top and bottom right side of support plate, and 8 top right side of support plate is also pacified
Fill nitrogen muffler 5;1 lower left quarter of cabinet installs air compressor 6, before the heat dissipation air port 601 of air compressor is located at cabinet 1
The lower left quarter of side case lid, the air intlet 602 of air compressor are located on 1 left side case lid of cabinet;Pacify on the right side of air compressor 6
Cooling driers 7 are filled, the heat dissipation air port 701 of cooling driers is located at the bottom of 1 rear side case lid of cabinet, dissipates above cooling driers 7 equipped with cooling driers
Hot device 702;The case lid front on 1 right side of cabinet is installed by two adsorbing tower with molecular sieve 10;The case lid rear portion of 1 rear side of cabinet is installed by control
Case 11 and display screen 12, display screen 12 are located at 11 top of control cabinet, and control cabinet 11 is equipped with control button 13;Air compressor 6
Gas outlet connection air cushion tank 3 air inlet, air cushion tank 3 gas outlet connection coarse filter air inlet, thick mistake
The air inlet of the gas outlet connection cooling driers 7 of filter, the air inlet of the gas outlet connection accurate filter of cooling driers 7, accurate mistake
The air inlet of the gas outlet connection molecule sieve adsorption tower 10 of filter, the nitrogen outlet of adsorbing tower with molecular sieve 10 connect nitrogen muffler
5, the oxygen outlet of adsorbing tower with molecular sieve 10 connects oxygen surge tank 2, and oxygen surge tank 2 connects oxygen outlet 9, oxygen outlet 9
Connect external oxygen therapy pipeline;Pneumatic valve 4 is designed at the nitrogen outlet and oxygen outlet of adsorbing tower with molecular sieve 10;Secondary filter
Pressure reducing valve is additionally provided between device and adsorbing tower with molecular sieve 10, pressure reducing valve is first depressured the air for entering adsorbing tower with molecular sieve 10
Processing;Case radiation mouth 101 there are two being set on the case lid of 1 upside of cabinet;Control cabinet 11 is electrically connected Pneumatic valve 4, air compressor
6, cooling driers 7, adsorbing tower with molecular sieve 10 and display screen 12.
The cooling driers of oxygen generation system in the prior art are separately installed control, if cooling driers are ineffective, air pressure
Contracting machine can work normally, and at this moment just has a large amount of compressed air carrying moisture and enters adsorbing tower with molecular sieve, leads to adsorption tower
Interior molecular sieve is quickly invalidated, no legal system oxygen, causes oxygen generation system damage to cause heavy losses, so in the outlet of cooling driers 7
Dew point transducer is installed, dew point transducer is electrically connected display screen at mouthful;Dew point transducer when work in cooling driers carries out dew point
Detection, testing result are shown on the display 12, and testing result can issue abnormal alarm when exceeding setting value;Make oxygen generation system
The safety used all greatly improves, and increases the service life of adsorbing tower with molecular sieve 10 and entire oxygen generation system.
The coarse filter and accurate filter are all integral type post-filters, can save installation space, reduce gas
Pressure loss in road improves filter efficiency, and reduces the component needed replacing in replacement servicing operations.
The air outlet of nitrogen muffler 4, which is located at below case radiation mouth 101, to discharge nitrogen while heat dissipation exhaust,
An air exhaust passage is installed in this way outside case radiation mouth 101 can play the work of heat dissipation exhaust and nitrogen discharge simultaneously
With;The installation of air exhaust passage is reduced, air circulation is reinforced, improves the stability that oxygen generation system uses.
When the oxygen generation system works, the air intlet 602 that outside air first passes around air compressor enters in compressor 6
Portion is compressed, and then compressed air enters buffering in air cushion tank 3, and the air after buffering, which enters in coarse filter, to carry out slightly
Filtering and impurity removing, the air after coarse filtration enter back into cooling and drying in cooling driers 7 and remove steam, and then air enters accurate filter
Inside filter again;Filtered air carries out nitrogen oxygen by entering after decompression pressure regulating valve in two adsorbing tower with molecular sieve 10
From under the control of Pneumatic valve 4, nitrogen is discharged in the nitrogen outlet of adsorbing tower with molecular sieve 10 when the pressure drops, and nitrogen is through nitrogen
It is discharged after muffler 5 in case radiation mouth 101;Oxygen by Pneumatic valve 4 control from the oxygen outlet of adsorbing tower with molecular sieve 10 into
Enter oxygen surge tank 2, the clean oxygen of high concentration is then exported by oxygen outlet 9.