CN209029993U - A kind of stator core, insulation framework and stator - Google Patents

A kind of stator core, insulation framework and stator Download PDF

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Publication number
CN209029993U
CN209029993U CN201821530718.1U CN201821530718U CN209029993U CN 209029993 U CN209029993 U CN 209029993U CN 201821530718 U CN201821530718 U CN 201821530718U CN 209029993 U CN209029993 U CN 209029993U
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China
Prior art keywords
stator
insulation framework
stator core
yoke
inner sidewall
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CN201821530718.1U
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高明世
魏会军
陈华杰
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Zhuhai Gree Energy Saving Environmental Protection Refrigeration Technology Research Center Co Ltd
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Zhuhai Gree Energy Saving Environmental Protection Refrigeration Technology Research Center Co Ltd
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Abstract

The utility model provides a kind of stator core, insulation framework and stator, is related to technical field of motors.Stator core includes: stator yoke and several stator tooths, several stator tooths are arranged at intervals on the inner sidewall of the stator yoke, circulation passage is formed between the two neighboring stator tooth and the inner sidewall of the stator yoke, on the inner sidewall of the stator yoke and/or the side wall of the stator tooth is equipped with the flow increasing channel being connected to the circulation passage, and the flow increasing channel is used to increase the area of the circulation passage.Stator core provided by the utility model is by being arranged the flow increasing channel being connected to circulation passage on the inner sidewall of stator yoke and/or on the side wall of stator tooth, to increase the area of circulation passage.The circulation area of injection molding material when to increase insulation framework injection molding, promotes injection molding quality, efficiency, qualification rate;Reduce the technology difficulty of injection mold.

Description

A kind of stator core, insulation framework and stator
Technical field
The utility model relates to motor fields, in particular to a kind of stator core, insulation framework and stator.
Background technique
Motor stator is the important component of motor.Motor stator is generally by stator core, insulation framework and winding Composition, insulation framework is set on stator core, for electrically isolating to stator core and winding.Existing insulation Skeleton has split type or integrated injection molding formula.The insulation framework of existing integrated injection molding formula is big in the presence of injection molding difficulty in injection molding, note Mould ineffective problem.
Utility model content
The utility model provides a kind of stator core, insulation framework and stator, it is desirable to provide a kind of stator core, with The insulation framework for solving existing integrated injection molding formula is big in the presence of injection molding difficulty in injection molding, is molded ineffective problem.
The utility model is realized in this way:
A kind of stator core, comprising: stator yoke and several stator tooths, several stator tooths are arranged at intervals at the stator On the inner sidewall of yoke, circulation passage, the stator are formed between the inner sidewall of the two neighboring stator tooth and the stator yoke On the inner sidewall of yoke and/or the side wall of the stator tooth is equipped with the flow increasing channel being connected to the circulation passage, the flow increasing Channel is used to increase the area of the circulation passage.
Further, in the utility model preferred embodiment, the flow increasing channel includes escape groove, the escape groove It is set on the inner sidewall of the stator yoke and/or on the side wall of the stator tooth.
Further, it in the utility model preferred embodiment, is all provided on two opposite side walls of the stator tooth There is the escape groove, the escape groove on two side walls is staggered.
Further, in the utility model preferred embodiment, the escape groove is rectangular channel, dovetail groove or triangle Slot.
Further, in the utility model preferred embodiment, the end of the stator tooth is equipped with pole shoe, the flow increasing Channel is set to the pole shoe towards on the side wall of the stator yoke side.
Further, in the utility model preferred embodiment, the flow increasing channel includes evacuation notch, the evacuation Notch is set to the pole shoe towards on the side wall of the stator yoke side, and extends to the pole shoe far from the stator tooth one On the side wall of side.
Further, in the utility model preferred embodiment, it is logical that at least one is equipped on each stator tooth Hole.
A kind of insulation framework, including insulation framework ontology, the insulation framework ontology injection molding is in described in any of the above embodiments On stator core, the insulation framework ontology is equipped with the rib to match with the flow increasing channel.
Further, in the utility model preferred embodiment, the insulation framework ontology include be sequentially connected it is upper End face, insulating surfaces and lower end surface, the rib are set in the insulating surfaces.
Further, in the utility model preferred embodiment, the insulating surfaces include several spaced insulation Unit, the both ends of the insulating unit are connect with the upper surface and the lower end surface respectively, are equipped on each insulating unit The rib.
A kind of stator, including insulation framework, stator core and winding, which is characterized in that the stator core is above-mentioned Described in any item stator cores.
Further, in the utility model preferred embodiment, the insulation framework integrated injection molding is in the stator iron On core.
The beneficial effects of the utility model are: the stator core that the utility model obtains by above-mentioned design, by fixed On the inner sidewall of sub- yoke and/or the flow increasing channel being connected to circulation passage is set, to increase circulation passage on the side wall of stator tooth Area.The circulation area of injection molding material when to increase insulation framework injection molding, promotes injection molding quality, efficiency, qualification rate;Reduce note The technology difficulty of mould.
Detailed description of the invention
It, below will be to required in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment The attached drawing used is briefly described, it should be understood that the following drawings illustrates only some embodiments of the utility model, therefore not It should be considered as the restriction to range, for those of ordinary skill in the art, without creative efforts, It can also be obtained according to these attached drawings other relevant attached drawings.
Fig. 1 is the utility model embodiment, a kind of structural schematic diagram of stator;
Fig. 2 is the utility model embodiment, a kind of partial structural diagram of stator core;
Fig. 3 is the utility model embodiment, the partial structural diagram of pole shoe in a kind of stator core;
Fig. 4 is the utility model embodiment, a kind of structural schematic diagram of insulation framework.
Icon: stator core 1;Stator yoke 11;Stator tooth 12;Pole shoe 121;Through-hole 122;Insulation framework ontology 2;Upper surface 21;Insulating surfaces 22;Rib 221;Lower end surface 23;Circulation passage 3;Escape groove 4;Avoid notch 5.
Specific embodiment
It is practical below in conjunction with this to keep the purposes, technical schemes and advantages of the utility model embodiment clearer The technical solution in the utility model embodiment is clearly and completely described in attached drawing in novel embodiment, shows So, described embodiment is a part of embodiment of the utility model, rather than whole embodiments.It is practical based on this Embodiment in novel, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment is fallen within the protection scope of the utility model.Therefore, the implementation to the utility model provided in the accompanying drawings below The detailed description of mode is not intended to limit the range of claimed invention, but is merely representative of the utility model Selected embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not making creative labor Every other embodiment obtained under the premise of dynamic, fall within the protection scope of the utility model.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside", The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise " be based on the orientation or positional relationship shown in the drawings, be only for Convenient for description the utility model and simplify description, rather than the equipment of indication or suggestion meaning or element must have specifically Orientation is constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or Implicitly include one or more of the features.The meaning of " plurality " is two or two in the description of the present invention, More than, unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral;It can be Mechanical connection, is also possible to be electrically connected;It can be directly connected, two can also be can be indirectly connected through an intermediary The interaction relationship of connection or two elements inside element.It for the ordinary skill in the art, can basis Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature the "upper" of second feature or it "lower" may include that the first and second features directly contact, and also may include that the first and second features are not direct contacts but lead to Cross the other characterisation contact between them.Moreover, fisrt feature includes above the second feature " above ", " above " and " above " One feature is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.First is special Sign is directly below and diagonally below the second feature including fisrt feature under the second feature " below ", " below " and " below ", or only Indicate that first feature horizontal height is less than second feature.
Embodiment 1 please refers to shown in Fig. 1-Fig. 4, and the present embodiment provides a kind of stator cores, comprising: if stator yoke 11 and Dry stator tooth 12, several stator tooths 12 are arranged at intervals on the inner sidewall of stator yoke 11, two neighboring stator tooth 12 and stator Circulation passage 3 is formed between the inner sidewall of yoke 11, on the inner sidewall of stator yoke 11 and/or the side wall of stator tooth 12 is equipped with and circulation The flow increasing channel that channel 3 is connected to, flow increasing channel are used to increase the area of circulation passage 3.There is a through-hole in stator yoke 11, it is several Stator tooth 12 is all set on the inner sidewall of through-hole.
Stator core 1 provided in this embodiment passes through on the inner sidewall of stator yoke 11 and/or on the side wall of stator tooth 12 The flow increasing channel being connected to circulation passage 3 is set, to increase the area of circulation passage 3.Note when to increase insulation framework injection molding The circulation area of plastics promotes injection molding quality, efficiency, qualification rate;Reduce the technology difficulty of injection mold.
Further, referring to FIG. 2, in the present embodiment, flow increasing channel includes escape groove 4, escape groove 4 is set to stator On the inner sidewall of yoke 11 and/or on the side wall of stator tooth 12.Escape groove 4 and the axis of stator core 1 are arranged in parallel, and the court that is open To circulation passage 3.Increased by the way that the area that escape groove 4 is circulation passage 3 is arranged, thus injection molding material when increasing insulation framework injection molding Circulation area.When concrete application, an escape groove 4 is at least set, when an escape groove 4 is only set, is alternatively positioned in On the inner sidewall of stator yoke 11 or on the side wall of stator tooth 12.When escape groove 4 be it is multiple when, can unrestricted choice be arranged in stator yoke Be respectively provided on 11 inner sidewall or on the side wall of stator tooth 12 or on the inner sidewall of stator yoke 11 or on the side wall of stator tooth 12 to A few escape groove 4.
Further, in the present embodiment, escape groove 4 is rectangular channel, dovetail groove or vee gutter.Preferably, escape groove 4 For rectangular channel, when escape groove 4 is rectangular channel, the circulation effect of injection molding material is best, and injection molding effect is best.In practical application, if Escape groove 4 be it is multiple, the same shape can be set by multiple escape groove 4, different shape can also be set by multiple escape groove 4.
Further, in the present embodiment, when being equipped with escape groove 4 on two opposite side walls of same stator tooth 12 When, the escape groove 4 in two side walls is staggered.And the staggered distance of two escape groove 4 is greater than the width of escape groove 4.Such as This setting, iron loss increases extremely caused by can avoid the flux density concentration of local at stator tooth 12.
Further, Fig. 2 and 3 are please referred to, in the present embodiment, flow increasing channel can also be evacuation notch 5, stator tooth 12 End is equipped with pole shoe 121, and evacuation notch 5 is set to pole shoe 121 towards on the side wall of 11 side of stator yoke.Avoiding notch 5 can Play can refer to the principle of escape groove 4, is not added and repeats herein with the identical technical effect of escape groove 4, principle.Practical application It is to avoid notch 5 and escape groove 4 to exist simultaneously.
Further, in the present embodiment, evacuation notch 5 is set to pole shoe 121 towards on the side wall of 11 side of stator yoke, And it extends on side wall of the pole shoe 121 far from 12 side of stator tooth.Make to avoid the structure that notch 5 forms similar L-type, works as pole shoe When being molded insulation framework on 121, avoids the insulation framework at notch 5 and cladding is formed to the end of pole shoe 121, can be good at It is acted on to electric insulation.
Further, in the present embodiment, at least one through-hole is equipped on each stator tooth 12.Carrying out insulation framework When injection molding, injection molding material can be flowed into through-hole, to keep the combination of insulation framework and stator core 1 more stable, make the bone that insulate Frame is not easy to the separation of stator core 1.Specifically, in the present embodiment, it is all provided with that there are two through-hole, two through-holes on each stator tooth 12 It is respectively arranged at the end positions of stator tooth 12.So set, in stable same of the combination for guaranteeing insulation framework and stator core 1 When, reduce the loss of injection molding material, reduces production cost.
Fig. 1-Fig. 4 is please referred to, the present embodiment provides a kind of insulation framework, including insulation framework ontology 2, insulation framework ontologies In on stator core 1 described in any of the above embodiments, insulation framework ontology 2 is equipped with the rib to match with flow increasing channel for 2 injection moldings 221, further, rib 221 is multiple, and the size of rib 221 and size match with escape groove 4 and evacuation notch 5.Often One rib 221 can be embedded in corresponding escape groove 4 or evacuation notch 5.
Further, in the present embodiment, insulation framework ontology 2 include be sequentially connected upper surface 21, insulating surfaces 22 with And lower end surface 23, rib 221 are set in insulating surfaces 22.Insulating surfaces 22 are located in circulation passage 3, are attached at the outer of stator tooth 12 On side wall and the inner sidewall of stator yoke 11.Insulating surfaces 22 include several spaced insulating units, the quantity of insulating unit And one-to-one correspondence identical as the quantity of circulation passage 3.The both ends of insulating unit are connect with upper surface 21 and lower end surface 23 respectively, often Rib 221 is equipped on one insulating unit.
Fig. 1-Fig. 4 is please referred to, the present embodiment also provides a kind of stator, including insulation framework, stator core and winding (figure In be not shown), stator core be stator core 1 described in any of the above embodiments.And insulation framework integrated injection molding is in stator core 1 On.
In the present embodiment, insulation framework is integrated injection molding, i.e., is put into injection mold after preheating stator core 1, Insulation framework is directly molded on stator core 1.Compared to traditional split type insulation framework, the insulation bone of integrated injection molding Frame, without insulating paper is arranged between insulation framework and stator core 1.Avoid what Split insulating skeleton insulating paper was easy to channel bit Problem.The difficulty for the assembly that can also reduce, improves production efficiency.The insulation framework of integrated injection molding simultaneously, can be effective Winding is improved around line mass, promotes copper factor.
In the case where injection molding quality is effectively ensured, the available preferable raising of the insulation quality of stator.Stator core 1, skeleton, winding fitting more closely, in the precompressed of mold, the stacking factor of stator core 1 obtains stator core 1 It improves, the two aspects are all conducive to improve motor noise quality.
The present embodiment also provides a kind of injection moulding process of insulation framework, comprising the following steps:
Insulation framework is molded upper surface 21 and the insulating surfaces 22 of insulation framework first, has been molded upper surface 21 and insulating surfaces 22 Afterwards, it is molded the lower end surface 23 of insulation framework, and lower end surface 23 is connect with insulating surfaces 22 far from the side of upper surface 21.
Referring to FIG. 4, since there are two end faces for insulation framework tool, when being molded, since the circulation of stator core 1 is logical The mobility that road 3 is located at the injection molding material of the outlet port of downside can reduce (i.e. the injection molding material mobility of injection molding lower end surface reduces). The injection molding that will lead to lower end surface is not full, generates faulty materials possibility and increases.To solve this problem, in this implementation, insulate bone The injection moulding process of frame is divided into two steps.Firstly, being first molded the upper surface 21 of insulation framework and being molded the insulating surfaces 22 of insulation framework.To When after being molded upper surface 21 and insulating surfaces 22, then being molded the lower end surface 23 of insulation framework, and being molded lower end surface 23, by lower end surface 23 are molded into an entirety far from the side of upper surface 21 with insulating surfaces 22, guarantee that the globality of insulation framework is good.Using upper The method of stating is molded, and the injection molding difficulty of insulation framework can be greatly reduced, while can also provide the yields of injection molding, reduces wave Take, reduces production cost.
Above description is merely a prefered embodiment of the utility model, is not intended to limit the utility model, for For those skilled in the art, various modifications and changes may be made to the present invention.All spirit and original in the utility model Within then, any modification, equivalent replacement, improvement and so on be should be included within the scope of protection of this utility model.

Claims (12)

1. a kind of stator core characterized by comprising stator yoke (11) and several stator tooths (12), several stator tooths (12) it is arranged at intervals on the inner sidewall of the stator yoke (11), the two neighboring stator tooth (12) and the stator yoke (11) circulation passage (3) are formed between inner sidewall, on the inner sidewall of the stator yoke (11) and/or the side of the stator tooth (12) Wall is equipped with the flow increasing channel being connected to the circulation passage (3), and the flow increasing channel is for increasing the circulation passage (3) Area.
2. stator core according to claim 1, which is characterized in that the flow increasing channel includes escape groove (4), described to keep away Slot (4) is allowed to be set on the inner sidewall of the stator yoke (11) and/or on the side wall of the stator tooth (12).
3. stator core according to claim 2, which is characterized in that on two opposite side walls of the stator tooth (12) It is equipped with the escape groove (4), the escape groove (4) on two side walls is staggered.
4. stator core according to claim 2, which is characterized in that the escape groove (4) is rectangular channel, dovetail groove or three Angle-shaped groove.
5. stator core according to claim 1, which is characterized in that the end of the stator tooth (12) is equipped with pole shoe (121), the flow increasing channel is set to the pole shoe (121) towards on the side wall of the stator yoke (11) side.
6. stator core according to claim 5, which is characterized in that the flow increasing channel includes evacuation notch (5), described Evacuation notch (5) is set to the pole shoe (121) towards on the side wall of the stator yoke (11) side, and extends to the pole shoe (121) on the side wall far from the stator tooth (12) side.
7. stator core according to claim 1, which is characterized in that be equipped at least one on each stator tooth (12) A through-hole (122).
8. a kind of insulation framework, which is characterized in that including insulation framework ontology (2), insulation framework ontology (2) injection molding is in power Benefit requires on the described in any item stator cores of 1-7 (1), and the insulation framework ontology (2) is equipped with and flow increasing channel phase Matched rib (221).
9. insulation framework according to claim 8, which is characterized in that the insulation framework ontology (2) includes being sequentially connected Upper surface (21), insulating surfaces (22) and lower end surface (23), the rib (221) be set on the insulating surfaces (22).
10. insulation framework according to claim 9, which is characterized in that the insulating surfaces (22) include several interval settings Insulating unit, the both ends of the insulating unit connect with the upper surface (21) and the lower end surface (23) respectively, it is each absolutely The rib (221) are equipped on edge unit.
11. a kind of stator, which is characterized in that including insulation framework, stator core (1) and winding, the stator core (1) is The described in any item stator cores of claim 1-7.
12. stator according to claim 11, which is characterized in that the insulation framework integrated injection molding is in the stator core (1) on.
CN201821530718.1U 2018-09-18 2018-09-18 A kind of stator core, insulation framework and stator Active CN209029993U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109104003A (en) * 2018-09-18 2018-12-28 珠海格力节能环保制冷技术研究中心有限公司 A kind of injection moulding process of stator core, insulation framework, stator and insulation framework

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109104003A (en) * 2018-09-18 2018-12-28 珠海格力节能环保制冷技术研究中心有限公司 A kind of injection moulding process of stator core, insulation framework, stator and insulation framework

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