CN209027740U - A kind of vulcanizing tank gum cover structure for detecting leakproofness - Google Patents
A kind of vulcanizing tank gum cover structure for detecting leakproofness Download PDFInfo
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- CN209027740U CN209027740U CN201821973570.9U CN201821973570U CN209027740U CN 209027740 U CN209027740 U CN 209027740U CN 201821973570 U CN201821973570 U CN 201821973570U CN 209027740 U CN209027740 U CN 209027740U
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Abstract
The utility model relates to a kind of vulcanizing tank gum cover structure for detecting leakproofness, tank body and top cover including mating connection, tank body and top cover lid close to form inner cavity, it is interior intracavitary vulcanizable construction to be installed, it is characterized by: vulcanizable construction includes bottom plate, mold, gum cover and cover board, gum cover is set on the lateral wall of mold, bottom plate and cover board are separately mounted to the both ends of gum cover, bottom plate, inner cavity is separated into internally positioned internal pressure chamber and positioned at external external pressure chamber by gum cover and cover board, it is connected on bottom plate in being connected with internal pressure chamber and is pressed into vapour interface and internal pressure steam discharge interface, the first pressure sensor for detecting internal pressure cavity pressure value is provided on vulcanizable construction, it is connected be connected with external pressure chamber outer on tank body and is pressed into vapour interface and external pressure steam discharge interface, when adhesive tape is installed on vulcanizable construction, mold and gum cover are clamped on adhesive tape side wall.Compared with the prior art, the advantages of the utility model are: the leakproofness of gum cover can be detected in time before vulcanization, prevent sizing material from scrapping.
Description
Technical field
The utility model relates to vulcanizing tank technical fields, refer specifically to a kind of vulcanizing tank gum cover structure for detecting leakproofness.
Background technique
Vulcanizing tank is in rubber product production using earliest vulcanizing equipment, although other vulcanizing equipments have very greatly for many years
Development, but until the vulcanization of certain rubber products today (sebific duct, rubber overshoes, rubber roller) also be unable to do without it, it is exactly mechanograph, adhesive plaster system
Product box cable product also has using sulfurizing pot vulcanization, currently, vulcanizing tank is still one of basic equipment of vulcanization.
Existing adhesive tape vulcanizing, such as V band, automobile synchronous belt, automobile multi-wedge belt, industry relatively mostly use vulcanizing tank with processing
Vulcanized.The vulcanization of so-called adhesive tape is that the vulcanization plant equipped with sulfureted adhesive tape is placed in vulcanizing tank, utilizes high pressure
Steam, in the time of process stipulation, temperature, under pressure, sulfidization molding selects mold as product for vulcanization plant
Molding internal model is set with gum cover by adhesive tape cover in the internal model outside adhesive tape, then the both ends of gum cover install upper cover plate into
Row sealing, is put into thereafter in vulcanizing tank and carries out differential pressure curing, while into vulcanizing tank and being passed through steam in mold, in the outer of gum cover
Portion forms external pressure, internal pressure is formed in mold, adhesive tape at high temperatures and pressures, pattern is generated because of viscosity flow and cross-linking reaction occurs
Vulcanization is completed, hangs out, demould again after the completion of vulcanization, cutting and obtain finished product.Effect of gum cover one is in gum cover during its
Under the action of lock ring, since the pressure being transported in pressure vessel is greater than the pressure being transported in barrel-shaped mold, make adhesive tape to
Mold direction squeezes, the adhesive tape of the specific pattern of generation；When another effect is pressurization, between barrel-shaped mold and pressure vessel
Sealing function is played, the pressure in pressure vessel is made to be greater than the pressure in barrel-shaped mold.If gum cover sealing is bad, glue will cause
Material is scrapped.
To solve the above-mentioned problems, people attempt to improve the tightness of gum cover.As number of patent application is
One kind disclosed in the patent of invention " gum cover for vulcanizing driving belt " of CN200910064967.5 (notification number CN101554759A)
Gum cover for vulcanizing driving belt, the gum cover are one barrel-shaped, and upper and lower ends are open, and circle sealing lip is respectively arranged in both ends of the surface, reduces
Gum cover because height is pressurized the contraction distortion generated, increases the effective cutting width of adhesive tape in use.
Although the above method can be improved the service life of gum cover, the leakproofness of gum cover not only depends in sulfidation
In the performance of itself, the external conditions such as sulfuration process are additionally depended on, therefore detect the leakproofness tool of gum cover in time before vulcanization
It is of great importance.
Utility model content
For the current state of the art, the technical problem to be solved by the utility model is to provide one kind can before vulcanization and
When detect gum cover leakproofness, the vulcanizing tank gum cover structure for detecting leakproofness for preventing sizing material from scrapping.
Technical solution adopted by the utility model to solve the above technical problems is as follows: a kind of vulcanizing tank gum cover sealing propertytest
Structure, tank body and top cover including mating connection, the tank body and top cover lid close to form inner cavity, described interior intracavitary to be equipped with vulcanization
Structure, it is characterised in that: the vulcanizable construction includes bottom plate, mold, gum cover and cover board, and the gum cover is set in the outside of mold
On wall, the bottom plate and cover board are separately mounted to the both ends of gum cover, the bottom plate, gum cover and cover board inner cavity is separated into be located at it is interior
The internal pressure chamber in portion and being connected on external external pressure chamber, the bottom plate is pressed into vapour interface and interior in being connected with internal pressure chamber
Pressure vapour interface is provided with the first pressure sensor for detecting internal pressure cavity pressure value, the tank body on the vulcanizable construction
On be connected be connected with external pressure chamber outer and be pressed into vapour interface and external pressure steam discharge interface, adhesive tape is installed on the vulcanizable construction
When, the mold and gum cover are clamped on adhesive tape side wall.
Preferably, the second pressure sensor for detecting external pressure cavity pressure value is provided on the tank body, thus accurately
Detect the pressure in external pressure chamber.
Further, interior be pressed on vapour interface is connected with internal pressure inlet valve, is connected on the internal pressure steam discharge interface interior
Pressure steam valve, outer be pressed on vapour interface are connected with external pressure inlet valve, are connected with external pressure steam discharge on the external pressure steam discharge interface
Valve, to realize the automatic control of cavity into vapour and steam discharge.
Further, it is also connected with internal pressure drain valve on the internal pressure steam discharge interface, also connects on the external pressure steam discharge interface
It is connected to external pressure drain valve, thus the condensed water inside convenient discharge in time.
Further, first manual valve is connected between the internal pressure drain valve and internal pressure steam discharge interface, the external pressure is dredged
It is connected with the second hand-operated valve between water valve and external pressure steam discharge interface, to facilitate the dimension of above-mentioned internal pressure drain valve and external pressure drain valve
It repairs.
Further, further include and internal pressure inlet valve, internal pressure exhaust steam valve, external pressure inlet valve, external pressure exhaust steam valve, first pressure
The controller of sensor and the electrical connection of second pressure sensor, which can receive first pressure sensor and second pressure passes
The signal of sensor controls the on-off of internal pressure inlet valve, internal pressure exhaust steam valve, external pressure inlet valve and external pressure exhaust steam valve after being handled, from
And realize the automatic control of vulcanizing tank gum cover structure for detecting leakproofness.
Compared with the prior art, the advantages of the utility model are: by being arranged on vulcanizable construction for detecting internal pressure
The first pressure sensor of cavity pressure value, after internal pressure chamber or external pressure chamber are passed through steam, user can be passed by first pressure
The variation for the pressure value that sensor is shown judge gum cover whether gas leakage, detect the leakproofness of gum cover in time before vulcanization to realize,
Prevent sizing material from scrapping.
Detailed description of the invention
Fig. 1 is the schematic perspective view of vulcanizing tank gum cover structure for detecting leakproofness in the utility model embodiment；
Fig. 2 is the first control method process of vulcanizing tank gum cover structure for detecting leakproofness in the utility model embodiment
Figure；
Fig. 3 is second of control method process of vulcanizing tank gum cover structure for detecting leakproofness in the utility model embodiment
Figure.
Specific embodiment
The utility model is described in further detail below in conjunction with figure embodiment.
As shown in Figure 1 to Figure 3, a kind of vulcanizing tank gum cover structure for detecting leakproofness, tank body 1 and top cover including mating connection
2, tank body 1 and the lid of top cover 2 close and form inner cavity a, and vulcanizable construction 3 is equipped in a of inner cavity.
Wherein, vulcanizable construction 3 includes bottom plate 31, mold 32, gum cover 33 and cover board 34, and gum cover 33 is set in the outer of mold 32
On side wall, bottom plate 31 and cover board 34 are separately mounted to the both ends of gum cover 33, and bottom plate 31, gum cover 33 and cover board 34 separate inner cavity a
The internal pressure being connected with internal pressure chamber a1 is connected at internally positioned internal pressure chamber a1 and on external external pressure chamber a2, bottom plate 31
Into vapour interface 35 and internal pressure steam discharge interface 36, it is connected be connected with external pressure chamber a2 outer on tank body 1 and is pressed into vapour interface 11 and outer
Pressure vapour interface 12, is inside pressed on vapour interface 35 and is connected with internal pressure inlet valve 351, is connected with interior pressure on internal pressure steam discharge interface 36
Steam valve 361 is pressed on vapour interface 11 outside and is connected with external pressure inlet valve 111, is connected with external pressure exhaust steam valve on external pressure steam discharge interface 12
121, when being equipped with adhesive tape 5 on vulcanizable construction 3, mold 32 and gum cover 33 are clamped on 5 side wall of adhesive tape.When vulcanization, mold is selected
Adhesive tape 5 is sleeved in internal model by 32 internal model as formed product, and gum cover 33 is set with outside adhesive tape 5, is then placed into bottom plate
It on 31 and upper cover plate 34 is installed is sealed, top cover 2 carries out differential pressure curing thereafter, while passing through internal pressure inlet valve respectively
351 and external pressure inlet valve 111 be passed through steam into internal pressure chamber a1 and external pressure chamber a2, external in gum cover 33 forms external pressure, in mould
Internal pressure is formed in tool 32, adhesive tape 5 at high temperatures and pressures, pattern is generated because of viscosity flow and cross-linking reaction occurs and completes vulcanization, sulphur
It hangs out, demould again after the completion of changing, cutting and obtain finished product.
In order to facilitate the condensed water inside discharge in time, it is also connected with internal pressure drain valve 362 on internal pressure steam discharge interface 36, outside
External pressure drain valve 122 is also connected on pressure vapour interface 12, naturally it is also possible to above-mentioned drain valve is substituted using control valve, it is periodically right
Internal condensed water is discharged, and identical purpose is reached.And it is connected between internal pressure drain valve 362 and internal pressure steam discharge interface 36
First manual valve 363 is connected with the second hand-operated valve 123 between external pressure drain valve 122 and external pressure steam discharge interface 12, thus on convenient
State the maintenance of internal pressure drain valve 362 and external pressure drain valve 122.
In order to prevent sizing material from scrapping in the leakproofness for detecting gum cover 33 in time before vulcanization, it is arranged on vulcanizable construction 3 useful
In the first pressure sensor 37 of detection internal pressure chamber a1 pressure value.After internal pressure chamber a1 or external pressure chamber a2 are passed through steam, user
The variation for the pressure value that can be shown by first pressure sensor 37 judge gum cover 33 whether gas leakage.
In order to accurately detect the pressure in external pressure chamber a2, for detecting external pressure chamber a2 pressure value is provided on tank body 1
Two pressure sensors 13.
In order to realize the automatic control of vulcanizing tank gum cover structure for detecting leakproofness, it is additionally provided with and internal pressure inlet valve 351, interior
Pressure steam valve 361, external pressure inlet valve 111, external pressure exhaust steam valve 121, first pressure sensor 37 and second pressure sensor 13 into
The controller 4 of row electrical connection, which can receive first pressure sensor 37 and the signal of second pressure sensor 13 carries out
The on-off of internal pressure inlet valve 351, internal pressure exhaust steam valve 361, external pressure inlet valve 111 and external pressure exhaust steam valve 121 is controlled after processing.Pass through
The data that controller 4 measures first pressure sensor 37, second pressure sensor 13 judge, to be pressed into vapour in control
Valve 351, internal pressure exhaust steam valve 361, external pressure inlet valve 111,121 on-off of external pressure exhaust steam valve.
For above structure, have following two mode control method judge gum cover 33 whether gas leakage:
The first control method the following steps are included:
S1, vulcanizing tank prepare and close lid: on mold 32 by the suit of adhesive tape 5, gum cover 33 are set with outside adhesive tape 5, then
Die hoisting 32 is placed on bottom plate 31 and installs upper cover plate 34 and is sealed, then top cover 2, executes S2；
S2, external pressure exhaust steam valve 121 is closed, opens external pressure inlet valve 111, execute S3；
S3, judge whether the pressure value P 2 of second pressure sensor 13 reaches setting value P20, if so, S4 is executed, if not
It is to return to S3；
S4, internal pressure exhaust steam valve 361 is closed, opens internal pressure inlet valve 351, execute S5；
S5, judge whether the pressure value P 1 of first pressure sensor 37 reaches setting pressure maintaining value P11, if so, S6 is executed, if
It is not to return to S5；
S6, internal pressure inlet valve 351 is closed, executes S7；
S7, judge whether the pressure value P 2 of second pressure sensor 13 reaches setting pressure maintaining value P21, if so, S8 is executed, if
It is not to return to S7, wherein P21> P20；
S8, external pressure inlet valve 111 is closed, executes S9；
S9, judge whether the pressure value P 1 of first pressure sensor 37 is greater than the set value P11', if so, S9 is executed, if not
It is to execute S10, wherein P11'=P11+ a, a are to allow undulating value；
S10, it is determined as 33 gas leakage of gum cover, executes S14；
S11, it is determined as the non-gas leakage of gum cover 33, executes S12；
S12, pressure maintaining is carried out to internal pressure chamber a1 and external pressure chamber a2, and when curameter, executes S13, wherein the step of pressure maintaining such as
Under:
When pressure value P is lower than setting value p ' into vapour, stop until reaching setting value p into vapour, wherein p '=p-a, what p referred to
It is pressure maintaining value, a refers to allowing undulating value；
S13, judge whether vulcanization time T reaches setting value t0, if so, S14 is executed, if it is not, returning to S13；
S14, external pressure inlet valve 111 and internal pressure inlet valve 351 are closed, opens external pressure exhaust steam valve 121 and internal pressure exhaust steam valve
361, execute S15；
S15, judge whether pressure value P 1, P2 are less than setting value P0, if so, S16 is executed, if it is not, returning to S15；
S16, vulcanizing tank are uncapped: being opened top cover 2, hung out mold 32.
Second of control method the following steps are included:
S1, vulcanizing tank prepare and close lid: on mold 32 by the suit of adhesive tape 5, gum cover 33 are set with outside adhesive tape 5, then
Die hoisting 32 is placed on bottom plate 31 and installs upper cover plate 34 and is sealed, then top cover 2, executes S2；
S2, external pressure exhaust steam valve 121 is closed, opens external pressure inlet valve 111, execute S3；
S3, judge whether the pressure value P 2 of second pressure sensor 13 reaches setting pressure maintaining value P21, if so, S4 is executed, if
It is not to return to S3；
S4, external pressure inlet valve 111 is closed, executes S5；
S5, judge whether the rate of rise V of first pressure sensor 37 is greater than the set value v0, if so, S6 is executed, if not
It is to execute S7；
S6, it is determined as 33 gas leakage of gum cover, executes S13；
S7, it is determined as the non-gas leakage of gum cover 33, executes S8；
S8, internal pressure exhaust steam valve 361 is closed, opens internal pressure inlet valve 351, execute S9；
S9, judge whether the pressure value P 1 of first pressure sensor 37 reaches setting pressure maintaining value P11, if so, S10 is executed,
If it is not, returning to S9；
S10, internal pressure inlet valve 351 is closed, executes S11；
S11, pressure maintaining is carried out to internal pressure chamber a1 and external pressure chamber a2, and when curameter, executes S12, wherein the step of pressure maintaining such as
Under:
When pressure value P is lower than setting value p ' into vapour, stop until reaching setting value p into vapour, wherein p '=p-a, what p referred to
It is pressure maintaining value, a refers to allowing undulating value；
S12, judge whether vulcanization time T reaches setting value t0, if so, S13 is executed, if it is not, returning to S12；
S13, external pressure inlet valve 111 and internal pressure inlet valve 351 are closed, opens external pressure exhaust steam valve 121 and internal pressure exhaust steam valve
361, execute S14；
S14, judge whether pressure value P 1, P2 are less than setting value P0, if so, S15 is executed, if it is not, returning to S14；
S15, vulcanizing tank are uncapped: being opened top cover 2, hung out mold 32.
The working principle of the utility model is as follows: internal pressure chamber a1 promotes vulcanization into stripping heating load；External pressure chamber a2 into vapour with
Pressure difference is formed between internal pressure chamber a1, then mating mold completes the molding of adhesive tape, sentences by the detection of the pressure to internal pressure chamber a1
Disconnected gum cover 33 whether gas leakage；
(1) for the first control method, external pressure chamber a2 is into after vapour, reaching in lower setting value soon carries out
Press chamber a1 into vapour, efficiency is higher；Internal pressure inlet valve 351 can be closed into reaching setting value after vapour in internal pressure chamber a1, if gum cover 33
There is no gas leakage, the pressure of internal pressure chamber a1 then remains unchanged, if 33 gas leakage of gum cover, the gas of external pressure chamber a2 can enter internal pressure chamber a1,
The pressure of internal pressure chamber a1 can be increased further.But gas leakage situation if it exists, internal pressure is completed into vapour when detecting the situation
Step, therefore there are two problems: first, sizing material is local vulcanized and causes waste product；Second, waste interior pressurized air source；
(2) for second of control method, external pressure chamber a2 first detects the variation of internal pressure chamber a1 pressure into after vapour, if
Gum cover 33 does not have gas leakage, since external pressure chamber a2 can generate heat into vapour, so that vulcanizing tank bulk temperature increases, therefore internal pressure chamber a1
Pressure also can be slightly elevated, if 33 gas leakage of gum cover, the gas of external pressure chamber a2 can enter internal pressure chamber a1, the boosting speed of internal pressure chamber a1
Degree can increase significantly.Therefore gas leakage situation if it exists, internal pressure chamber a1 is not completed also into vapour step, Ke Yiyou when detecting the situation
Effect avoids above-mentioned two problems.But the disadvantages of this method is that curing efficiency is lower, because vulcanization reaction need to be in internal pressure chamber a1
It is completed after into vapour.
The present invention is not limited to above-mentioned specific embodiment, all within the spirits and principles of the present invention, made any
Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (6)
1. a kind of vulcanizing tank gum cover structure for detecting leakproofness, tank body (1) and top cover (2) including mating connection, the tank body (1)
It is closed with top cover (2) lid and forms inner cavity (a), vulcanizable construction (3) are installed in the inner cavity (a), it is characterised in that: the vulcanization knot
Structure (3) includes bottom plate (31), mold (32), gum cover (33) and cover board (34), and the gum cover (33) is set in the outer of mold (32)
On side wall, the bottom plate (31) and cover board (34) are separately mounted to the both ends of gum cover (33), the bottom plate (31), gum cover (33) and
Inner cavity (a) is separated into internally positioned internal pressure chamber (a1) and positioned at external external pressure chamber (a2), the bottom plate by cover board (34)
(31) be connected on be connected with internal pressure chamber (a1) in be pressed into vapour interface (35) and internal pressure steam discharge interface (36), the vulcanization is tied
It is provided with the first pressure sensor (37) for detecting internal pressure chamber (a1) pressure value on structure (3), is connected on the tank body (1)
Be connected with external pressure chamber (a2) it is outer be pressed into vapour interface (11) and external pressure steam discharge interface (12), installed on the vulcanizable construction (3)
When having adhesive tape (5), the mold (32) and gum cover (33) are clamped on adhesive tape (5) side wall.
2. vulcanizing tank gum cover structure for detecting leakproofness according to claim 1, it is characterised in that: set on the tank body (1)
It is equipped with the second pressure sensor (13) for detecting external pressure chamber (a2) pressure value.
3. vulcanizing tank gum cover structure for detecting leakproofness according to claim 2, it is characterised in that: be pressed into vapour interface in described
(35) it is connected on internal pressure inlet valve (351), is connected with internal pressure exhaust steam valve (361) on the internal pressure steam discharge interface (36), it is described
It is pressed on vapour interface (11) outside and is connected with external pressure inlet valve (111), be connected with external pressure steam discharge on the external pressure steam discharge interface (12)
Valve (121).
4. vulcanizing tank gum cover structure for detecting leakproofness according to claim 3, it is characterised in that: the internal pressure steam discharge interface
(36) it is also connected on internal pressure drain valve (362), is also connected with external pressure drain valve (122) on the external pressure steam discharge interface (12).
5. vulcanizing tank gum cover structure for detecting leakproofness according to claim 4, it is characterised in that: the internal pressure drain valve
(362) it is connected between internal pressure steam discharge interface (36) first manual valve (363), the external pressure drain valve (122) and outer pressure
The second hand-operated valve (123) are connected between vapour interface (12).
6. according to the described in any item vulcanizing tank gum cover structure for detecting leakproofness of claim 3~5, it is characterised in that: further include
It is passed with internal pressure inlet valve (351), internal pressure exhaust steam valve (361), external pressure inlet valve (111), external pressure exhaust steam valve (121), first pressure
The controller (4) of sensor (37) and second pressure sensor (13) electrical connection, the controller (4) can receive first pressure sensor
(37) and the signal of second pressure sensor (13) handled after control internal pressure inlet valve (351), internal pressure exhaust steam valve (361),
The on-off of external pressure inlet valve (111) and external pressure exhaust steam valve (121).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821973570.9U CN209027740U (en) | 2018-11-28 | 2018-11-28 | A kind of vulcanizing tank gum cover structure for detecting leakproofness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821973570.9U CN209027740U (en) | 2018-11-28 | 2018-11-28 | A kind of vulcanizing tank gum cover structure for detecting leakproofness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209027740U true CN209027740U (en) | 2019-06-25 |
Family
ID=66910032
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821973570.9U Active CN209027740U (en) | 2018-11-28 | 2018-11-28 | A kind of vulcanizing tank gum cover structure for detecting leakproofness |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209027740U (en) |
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2018
- 2018-11-28 CN CN201821973570.9U patent/CN209027740U/en active Active
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