CN209022325U - A kind of full-automatic knifing machine - Google Patents
A kind of full-automatic knifing machine Download PDFInfo
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- CN209022325U CN209022325U CN201821228786.2U CN201821228786U CN209022325U CN 209022325 U CN209022325 U CN 209022325U CN 201821228786 U CN201821228786 U CN 201821228786U CN 209022325 U CN209022325 U CN 209022325U
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- film
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- lifting device
- suction nozzle
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Abstract
A kind of full-automatic knifing machine, including the board that forms a film, the top of film forming board is installed by walker, the mobile terminal Connection Bracket of walker, fixed frame side connects the second lifting device, the lift side of second lifting device connects scraper support, and the lower part of scraper support connects scraper, and the side for the board that forms a film connects recycling bins.The side in fixed frame of the utility model increases vacuum absorption device, and vacuum absorption device can adsorb film by fixed suction nozzle and rotary suction nozzle, film is completely removed, avoids taking the damage for causing film in membrane process after scraper scrapes film.
Description
Technical field
The utility model relates to a kind of knifing machine, more precisely a kind of full-automatic knifing machine.
Background technique
Existing knifing machine needs manually to remove film after the completion of knifing, since film itself is relatively thin, takes membrane process very
It is easily damaged film itself.
Summary of the invention
The purpose of the utility model is to provide a kind of full-automatic knifing machines, can lead to after scraper scrapes film
It crosses fixed suction nozzle and rotary suction nozzle adsorbs film, film is completely removed, avoids taking the damage for causing film in membrane process.
The utility model to achieve the above object, is achieved through the following technical solutions:
Walker, the mobile terminal of walker are installed in a kind of full-automatic knifing machine, including film forming board, the top for the board that forms a film
Connection Bracket, fixed frame side connect the second lifting device, and the lift side of the second lifting device connects scraper support, scraper branch
The lower part of frame connects scraper, and the side for the board that forms a film connects recycling bins, and the top for the board that forms a film opens up overflow launder.
In order to further realize the purpose of this utility model, following technical scheme can also be used: the fixed frame it is another
Side connect vacuum absorption device, the vacuum absorption device include the first lifting device, the fixing end of the first lifting device with
Fixed frame connection, the lift side of the first lifting device connect suction tray, and the side of suction tray is connected and fixed suction nozzle, suction tray it is another
Side installation negative pressure source, stepper motor and swingle, swingle can be freely rotated on suction tray, and stepper motor is able to drive
Swingle rotation, the side of swingle connect extension rod, and one end of extension rod connects rotary suction nozzle, install first on the board that forms a film
The inlet end of nozzle and second nozzle, negative pressure source is connected to by hose with the inside of fixed suction nozzle and rotary suction nozzle, and form a film board
Side air pump is installed, the gas outlet of air pump is connected to by conduit with the inside of first jet and second nozzle.
The fixed suction nozzle and rotary suction nozzle are the strip shell of lower openings.
Second lifting device is feed screw nut elevating mechanism or electric pushrod.
The walker is feed screw nut translation mechanism or electric pushrod.
First lifting device is feed screw nut elevating mechanism or electric pushrod.
Utility model has the advantages that the side in fixed frame of the utility model increases vacuum absorption device, very
Suction adsorption device can adsorb film by fixed suction nozzle and rotary suction nozzle, film is completely taken after scraper scrapes film
Under, avoid taking the damage that film is caused in membrane process.The vacuum absorption device of the utility model specifically takes the membrane process to be: working as scraper
When film is scraped, walker and the first lifting device drive vacuum absorption device to reach the top for being scraped film, are then turned on negative
Potential source makes fixed suction nozzle and rotary suction nozzle cooperation adsorb the two sides of film, and then stepper motor drives swingle, extension rod and rotation
Turn suction nozzle rotation, makes to tilt with the film side that rotary suction nozzle cooperates, open air pump at this time and blow to second nozzle, second nozzle will
Wind-force is blown into the gap being removed between film and lower film, to accelerate the separation between adjacent membranes, then makes stepper motor anti-
To swingle, extension rod and rotary suction nozzle rotation is driven, tilt the middle part of film, then air pump is supplied to first jet, and first
Wind-force is blown into the gap being removed in the middle part of film between lower film by nozzle, to accelerate to be removed in the middle part of film between lower film
Separation, so that vacuum absorption device be enable completely to remove film.The utility model also have it is simple for structure it is compact, manufacture at
This is cheap and uses easy advantage.
Detailed description of the invention
Attached drawing is used to provide a further understanding of the present invention, and constitutes part of specification, practical with this
Novel embodiment is used to explain the utility model together, does not constitute limitations of the present invention.In the accompanying drawings: Fig. 1 is
The structural schematic diagram of the utility model.
Mark component: fixed 4 suction tray of suction nozzle, 5 negative pressure source, 6 stepper motor 7 of 1 fixed frame, 2 first lifting device 3
8 extension rod of swingle, 9 12 scraper of rotary suction nozzle 10 second lifting device, 11 scraper support, 13 walker 14 film forming board
15 first jet, 16 second nozzle, 17 recycling bins, 18 air pump.
Specific embodiment
It is illustrated below in conjunction with preferred embodiment of the attached drawing to the utility model, it should be understood that described herein excellent
It selects embodiment to be only used for describing and explaining the present invention, is not used to limit the utility model.
A kind of full-automatic knifing machine, as shown in Figure 1, including film forming board 14, walker is installed on the top of film forming board 14
13, the mobile terminal Connection Bracket 1 of walker 13,1 side of fixed frame connects the second lifting device 10, the second lifting device 10
Lift side connects scraper support 11, and the lower part of scraper support 11 connects scraper 12, and the side of film forming board 14 connects recycling bins 17,
The top of film forming board 14 opens up overflow launder 19.
The side in fixed frame 1 of the utility model increases vacuum absorption device, and vacuum absorption device can be in scraper
After 12 scrape film, film is adsorbed by fixed suction nozzle 3 and rotary suction nozzle 9, film is completely removed, avoids taking in membrane process
Cause the damage of film.The vacuum absorption device of the utility model specifically takes the membrane process to be: when scraper 12 scrapes film, row
It walks frame 13 and the first lifting device 2 drives vacuum absorption device to reach the top for being scraped film, be then turned on negative pressure source 5, make solid
Determine suction nozzle 3 and rotary suction nozzle 9 cooperates the two sides for adsorbing film, then stepper motor 6 drives swingle 7, extension rod 8 and rotation
Suction nozzle 9 rotates, and makes to tilt with the film side that rotary suction nozzle 9 cooperates, opens air pump 18 at this time and blow to second nozzle 16, the second spray
Wind-force is blown into the gap being removed between film and lower film by mouth 16, to accelerate the separation between adjacent membranes, then makes stepping
Motor 6 reversely drives swingle 7, extension rod 8 and rotary suction nozzle 9 to rotate, and tilts the middle part of film, and then air pump 18 is sprayed to first
Mouth 15 supplies, and wind-force is blown into the gap being removed in the middle part of film between lower film by first jet 15, to accelerate to be removed film
Separation between middle part and lower film, so that vacuum absorption device be enable completely to remove film.
Commutation is set between the gas outlet and first jet 15 and second nozzle 16 of the sample air pump 18 of our actual fabrications
Valve, reversal valve have corresponding control device, and reversal valve can control air pump 18 and supply to first jet 15 or second nozzle 16.
The output end of the second nozzle 16 of the utility model on pulley belt wheel have belt, the other side of belt and swingle
7 cooperations, stepper motor 6 drive the rotation of swingle 7, extension rod 8 and rotary suction nozzle 9 by belt, and stepper motor 6, which has, matches
The stepping motor control apparatus arrived.
The other side of the fixed frame 1 connects vacuum absorption device, and the vacuum absorption device includes the first lifting device
2, the fixing end of the first lifting device 2 is connect with fixed frame 1, and the lift side of the first lifting device 2 connects suction tray 4, suction tray 4
Side be connected and fixed suction nozzle 3, other side installation negative pressure source 5, stepper motor 6 and the swingle 7 of suction tray 4, swingle 7 can
It is freely rotated on suction tray 4, stepper motor 6 is able to drive the rotation of swingle 7, and the side of swingle 7 connects extension rod 8, prolongs
One end of stock 8 connects rotary suction nozzle 9, installs first jet 15 and second nozzle 16, the air inlet of negative pressure source 5 on the board 14 that forms a film
End is connected to by hose with the inside of fixed suction nozzle 3 and rotary suction nozzle 9, and air pump 18, air pump 18 are installed in the side of film forming board 14
Gas outlet be connected to the inside of first jet 15 and second nozzle 16 by conduit.
The fixed suction nozzle 3 and rotary suction nozzle 9 are the strip shell of lower openings.
The fixation suction nozzle 3 and rotary suction nozzle 9 of the utility model are the strip shell of lower openings, can be improved fixation
Suction nozzle 3 and rotary suction nozzle 9 are to the adsorption area of film, to reduce local pressure suffered by film, so as to avoid fixed 3 He of suction nozzle
Rotary suction nozzle 9 damages film easily.
Second lifting device 10 is feed screw nut elevating mechanism or electric pushrod.
The walker 13 is feed screw nut translation mechanism or electric pushrod.
First lifting device 2 is feed screw nut elevating mechanism or electric pushrod.
This knifing machine be suitable for accurately scratched on planar substrates surface, the advantage is that: one, can be in 20um-100um model
Interior any gap (i.e. film thickness) for adjusting scraper plate and planar substrates is enclosed, manually and automatically two ways can be used and adjust film thickness.From
When dynamic adjusting, scraper operation is automatically controlled by PLC, and touch screen inputs scraper operating parameter, and scraper repetitive positioning accuracy is 3um；
When manually adjusting, film thickness degree of regulation is 1um；Two, realize full-automatic discharging, and can by increase/reduction driving pressure, and
Load is controlled by adjusting the number that discharge port moves back and forth, to meet the needs of different film thickness；It three, can not using jackscrew
It adjusts fixed block mechanism substrate is fixed, prevents substrate from moving during knifing.
Purposes: the preparation for membrane materials such as biomembrane, medical films, microfiltration membranes, ultrafiltration membrane, nanofiltration membrane, reverse osmosis membranes.
Equipment mainly by: rack, XYZ three-axis moving control system, scraper it is fixed with regulating device, scrape film medium (aluminium sheet)
Positioning device, feed liquid spray and the compositions such as recovery system, electrical system.
Z axis is superhigh precision straight line mould group, and motor driven, to control, scraper moves up and down and film thickness is scraped in automatic adjustment
Degree.
Y-axis is high-precision straight line mould group, and motor driven controls the more of load to control discharging device side-to-side movement
It is few.
X-axis is high-precision straight line mould group, to control the uniform motion of scraper.
(note: red in figure is Z axis, is moved up and down；Green arrow is Y-axis, side-to-side movement；Navy blue arrow is X-axis, preceding
It moves afterwards)
Scraper is fixed and regulating device:
Scraper is cylindrical body stainless steel bar in figure, but is not limited to cylindrical body, such as prismatoid.
Substrate (aluminium sheet) positioning device:
Using jackscrew, unadjustable fixed block mechanism positions aluminium sheet, and positioning mechanism is mountable to table top as needed
Top and side, installation, convenient disassembly, adjustable range is big, can meet different size and scrape the positioning of film medium, fixed needs.
Equipment side is equipped with high-accuracy water leveling ruler, horizontal to guarantee to adjust after installation, debugging and post facility shift.
Solution spraying and recovery system:
It is made of constant displacement pump, check valve, solenoid valve, filter device, (leading) chute that overflows, film forming board etc..
By by it is a series of pump and valve group at hydraulic system, guarantee discharging flow it is steady, guaranteed by Y-axis uniform motion
Solution even application realizes auto feed control by PLC control solenoid valve on aluminium sheet.
By the way that striker plate is arranged on bottom plate, overflow the devices such as (leading) chute, recycling bins, realizes surplus solution recycling, guarantees
Cleaning.
Can it is full-automatic, can it is semi-automatic, can be manual.
Equipment by: rack, XYZ three-axis moving control system, scraper it is fixed with regulating device, to scrape film medium (aluminium sheet) fixed
Position device, feed liquid spray and the compositions such as recovery system, electrical system.
Z axis is superhigh precision straight line mould group, and motor driven, to control, scraper moves up and down and film thickness is scraped in automatic adjustment
Degree.
Y-axis is high-precision straight line mould group, and motor driven controls the more of load to control discharging device side-to-side movement
It is few.
X-axis is high-precision straight line mould group, to control the uniform motion of scraper.
(note: red in figure is Z axis, is moved up and down；Green arrow is Y-axis, side-to-side movement；Navy blue arrow is X-axis, preceding
It moves afterwards)
Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention, it is not limited to this
Utility model, although the utility model is described in detail with reference to the foregoing embodiments, for those skilled in the art
For, it is still possible to modify the technical solutions described in the foregoing embodiments, or to part of technical characteristic
It is equivalently replaced.Within the spirit and principle of the utility model, any modification, equivalent replacement, improvement and so on,
It should be included within the scope of protection of this utility model.
Claims (6)
1. a kind of full-automatic knifing machine, it is characterised in that: including forming a film board (14), walking is installed on the top of film forming board (14)
Frame (13), the mobile terminal Connection Bracket (1) of walker (13), fixed frame (1) side connect the second lifting device (10), and second
The lift side of lifting device (10) connects scraper support (11), and the lower part of scraper support (11) connects scraper (12), and form a film board
(14) side connects recycling bins (17), and the top of film forming board (14) opens up overflow launder (19).
2. a kind of full-automatic knifing machine according to claim 1, it is characterised in that: the other side of the fixed frame (1) connects
Connect vacuum absorption device, the vacuum absorption device includes the first lifting device (2), the fixing end of the first lifting device (2) with
The lift side of fixed frame (1) connection, the first lifting device (2) connects suction tray (4), and the side of suction tray (4) is connected and fixed suction
Mouth (3), negative pressure source (5), stepper motor (6) and swingle (7), swingle (7) are installed in the other side of suction tray (4) to be inhaled
It is freely rotated on attached disk (4), stepper motor (6) is able to drive swingle (7) rotation, and the side of swingle (7) connects extension rod
(8), one end of extension rod (8) connects rotary suction nozzle (9), and first jet (15) and second nozzle are installed in film forming board (14)
(16), the inlet end of negative pressure source (5) is connected to by hose with the inside of fixed suction nozzle (3) and rotary suction nozzle (9), and form a film board
(14) air pump (18) are installed in side, and the gas outlet of air pump (18) passes through conduit and first jet (15) and second nozzle (16)
Inside connection.
3. a kind of full-automatic knifing machine according to claim 2, it is characterised in that: the fixed suction nozzle (3) and rotation are inhaled
Mouth (9) is the strip shell of lower openings.
4. a kind of full-automatic knifing machine according to claim 1, it is characterised in that: second lifting device (10) is silk
Thick stick lift nut mechanism or electric pushrod.
5. a kind of full-automatic knifing machine according to claim 1, it is characterised in that: the walker (13) is feed screw nut
Translation mechanism or electric pushrod.
6. a kind of full-automatic knifing machine according to claim 2, it is characterised in that: first lifting device (2) is silk
Thick stick lift nut mechanism or electric pushrod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821228786.2U CN209022325U (en) | 2018-08-01 | 2018-08-01 | A kind of full-automatic knifing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821228786.2U CN209022325U (en) | 2018-08-01 | 2018-08-01 | A kind of full-automatic knifing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209022325U true CN209022325U (en) | 2019-06-25 |
Family
ID=66871853
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821228786.2U Active CN209022325U (en) | 2018-08-01 | 2018-08-01 | A kind of full-automatic knifing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209022325U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112295857A (en) * | 2020-10-15 | 2021-02-02 | 江苏触宇科技有限公司 | Intelligent film scraping machine |
-
2018
- 2018-08-01 CN CN201821228786.2U patent/CN209022325U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112295857A (en) * | 2020-10-15 | 2021-02-02 | 江苏触宇科技有限公司 | Intelligent film scraping machine |
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| CP02 | Change in the address of a patent holder |
Address after: 266109 Room 301, Room 3, C1 Floor, Area C, Qingdao Institute of Industrial Technology, 17 Songyuan Road, Qingdao Hi-tech Industrial Development Zone, Shandong Province Patentee after: QINGDAO JIESHENGBO BIOLOGICAL TECHNOLOGY CO., LTD. Address before: 266061 Room 301, Room 3, C1 Floor, Area C, Qingdao Institute of Industrial Technology, 17 Songyuan Road, Laoshan High-tech Industrial Development Zone, Qingdao City, Shandong Province Patentee before: QINGDAO JIESHENGBO BIOLOGICAL TECHNOLOGY CO., LTD. |