CN209010130U - A kind of electronic metering particle sauce bottle placer - Google Patents
A kind of electronic metering particle sauce bottle placer Download PDFInfo
- Publication number
- CN209010130U CN209010130U CN201821669630.8U CN201821669630U CN209010130U CN 209010130 U CN209010130 U CN 209010130U CN 201821669630 U CN201821669630 U CN 201821669630U CN 209010130 U CN209010130 U CN 209010130U
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- China
- Prior art keywords
- bottle
- conveyer belt
- feeding
- weighing mechanism
- data center
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 235000015067 sauces Nutrition 0.000 title claims abstract description 18
- 239000002245 particle Substances 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000005303 weighing Methods 0.000 claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000002156 mixing Methods 0.000 claims abstract description 19
- 238000012546 transfer Methods 0.000 claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 8
- 210000005239 tubule Anatomy 0.000 claims description 24
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000009450 smart packaging Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
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- Basic Packing Technique (AREA)
Abstract
A kind of electronic metering particle sauce bottle placer of the utility model, including rack, mixing component, feeding part, transfer unit and data center;The rack is for fixing, supporting the mixing component, the feeding part and the transfer unit;The mixing component is fixedly installed on above the rack;The mixing component includes hopper, agitating shaft, blender and stirring motor;The feeding part has multiple, and is respectively arranged on multiple lower material heads;The feeding part includes feed pipe, screw rod, feeding motor, switch valve core and feeding cylinder;The transfer unit is set to below the feeding part;The transfer unit includes bottle inlet conveyer belt, Weighing mechanism, bottle outlet conveyer belt, positioning bottle pushing mechanism and feeder motor;The data center is for controlling electrical operation.With high degree of automation, filling efficiency is high, and accuracy of packaging is high, and waste is few, and stability is strong, the advantages of having a wide range of application.
Description
Technical field
The utility model relates to mechanical equipment technical field more particularly to bottle placers.
Background technique
The automatic packing technique in China has substantially met the needs of production at present, especially common package with fluid neck
Domain, such as drinks, beverage class, oils, sauce vinegar class industry, packaging facilities (filling apparatus) is substantially close to international most advanced level
With obtained universal utilization.But in the dense sauce packaging field of particle, since automatization level is relatively beneath, the lance of human resources
Shield significantly highlights, and becomes an industry bottleneck.
In China filling field of particle sauce, filling apparatus is mainly that simple single head is filling, and there are low efficiencys (30
Bottle/point), the problems such as filling error big (10~15g), the big even up to 20g of error.
Therefore, a kind of new particle sauce bottle placer how is researched and developed, so that it is overcome the above problem, is those skilled in the art
A problem urgently to be resolved.
Utility model content
A kind of high degree of automation that one of the utility model is designed to provide, filling efficiency is high, and accuracy of packaging is high,
Waste is few, and stability is strong, the electronic metering particle sauce bottle placer having a wide range of application.
To achieve the above objectives, the technical solution adopted in the utility model are as follows: a kind of electronic metering particle sauce is filling
Machine, it is characterised in that: including rack, mixing component, feeding part, transfer unit and data center;
The rack is for fixing, supporting the mixing component, the feeding part and the transfer unit;
The mixing component is fixedly installed on above the rack;The mixing component includes hopper, agitating shaft, blender
And stirring motor, the hopper upper opening, the hopper lower section are provided with multiple lower material heads, the agitating shaft is rotatably dispose in
In the hopper, the blender has multiple, and is axially fixed and is set on the agitating shaft, the stirring motor driving
The agitating shaft rotation;
The feeding part has multiple, and is respectively arranged on multiple lower material heads;The feeding part includes sending
Expects pipe, screw rod, feeding motor, switch valve core and feeding cylinder, the feed pipe include horizontal segment and longitudinal tubule (L tubule) section, the transverse tube
Duan Houduan offers feed inlet, and the lower material head is connected to the feed inlet, and the screw rod is rotatably dispose in the horizontal segment,
The feeding motor drives the screw rod rotation;The longitudinal tubule (L tubule) section is connected to the horizontal segment front end, and longitudinal tubule (L tubule) section lower end is opened
Equipped with discharge port, the switch valve core is slideably positioned in the longitudinal tubule (L tubule) section, and the feeding cylinder drives in the switch valve core
Lower slider;The feeding motor and the feeding cylinder are electrically connected the data center;
The transfer unit is set to below the feeding part;The transfer unit includes bottle inlet conveyer belt, weigher
Structure, bottle outlet conveyer belt, positioning bottle pushing mechanism and feeder motor, the bottle inlet conveyer belt, the Weighing mechanism and the bottle outlet are defeated
Band is sent to be arranged in parallel in left-right direction, the feeder motor drives the bottle inlet conveyer belt and bottle outlet conveyer belt rotation, institute
Weighing mechanism is stated between the bottle inlet conveyer belt and the bottle outlet conveyer belt, and the Weighing mechanism is located at the discharge port
Lower section, the Weighing mechanism for placing bottle body and weigh to the bottle body, and the positioning bottle pushing mechanism is along the longitudinal direction
Setting, the positioning bottle pushing mechanism make the bottle body can be from the bottle inlet conveyer belt for pushing the bottle body along the longitudinal direction
Into the Weighing mechanism, and the bottle outlet conveyer belt can be entered from the Weighing mechanism, and make the bottle body in the weighing
The discharge port is directed at when mechanism;The Weighing mechanism is electrically connected the data center;
The data center is for controlling electrical operation, and can to acquire the Weighing mechanism obtained for the data center
The weight information of the bottle body, and the feeding motor and feeding cylinder movement are controlled according to above-mentioned weight information, in turn
Realize variable speed feeding device.
Specifically, the positioning bottle pushing mechanism includes line slide rail, sliding block, sprocket wheel chain component, pushes away finger and push away a bottle cylinder;
The line slide rail is fixedly installed on along the longitudinal direction in the rack, and the sliding block is slideably positioned on the line slide rail,
The sprocket wheel chain component is set on the sliding block, and the finger that pushes away is uniformly distributed on the sprocket wheel chain component, described to push away
Bottle cylinder drives the sliding block sliding;The sprocket wheel chain component operating, and by the blocking limit for pushing away finger, make the bottle
Body equidistant arrangement, it is described to push away a bottle cylinder movement, so that the bottle body is entered the Weighing mechanism from the bottle inlet conveyer belt, from institute
Weighing mechanism is stated into the bottle outlet conveyer belt.Above structure is simple and reliable, easy to control.
Preferably, the screw rod is unequal distant screw bar, and screw pitch is gradually reduced from back to front.Unequal distant screw
Bar, screw pitch are gradually reduced from charging place at discharging, and extruding force is gradually increased, and compared to isometric helix bar, having ensures to feed
The advantages that smooth, discharging is uniform, prevents material accumulation, obstruction.
As an improvement, the data center is also connected with person-computer union.For showing bottle placer real time information, together
When convenient for control is adjusted to bottle placer.
Further, hopper cover board is provided with above the hopper.The setting of hopper cover board can prevent pollutant from entering material
Bucket, and it is avoided that the sauce in hopper splashes out.
Compared with the prior art, the advantages of the utility model are: this programme is (real by mixing component using being stirred
It is existing)+screw rod feeding (being realized by feeding part)+port sealing+electronic sensor metering (being realized by Weighing mechanism) control
Complex method, by the optimization design of structure, the uniformity of solid-liquid binary states mixed material, solid matter are easily blocked, material it is close
The uncertainty of degree, mixed material have carried out major tuneup because of characteristic index such as mobility, material uniformities, are truly realized
The efficient filling production of the dense sauce class material of grain.The filling rigors of particle sauce that have been allowed to entirely appropriate.Specifically:
1, using stirring system composed by agitating shaft+blender and the cutting mode of stepping unequal distant screw bar, make
Material is sufficiently stirred, and solves the filling homogeneity question of blending agent (solid particle+grease fluid).
2, by the way of electronic measurement module+information feedback+speed change blanking, quantitative accuracy problem is solved (accidentally
Difference ± 2G%).
3, by the way of electronic measurement module+information feedback, it is not filling to realize no container, reduces pollution and wave
Take.
4, (mainly real by controlling each electric component by data center using closed loop feedback and control with computational intelligence
It is existing), realize intelligent packaging technology.
5, bull work (i.e. multiple feeding parts) is used, production efficiency is improved.
The attainable technical indicator of this programme institute is as follows:
(1) with the existing single head semi-automation production at present of the full-automatic filling substitution of revolution;
(2) production capacity is increased to 120 bottles/point by 30 current bottles/point;
(3) accuracy of packaging is reduced to 5g or less by existing 10~15g error;
(4) realization is not filling without bottle, reduces without the waste under ampuliform state;
(5) mechanical, electrical, gas, photoelectricity combination new technical means are used, stability and application range are improved;
(6) application field is expanded, other compatible particles and non-particulate dense sauce bag dress need.
Detailed description of the invention
Fig. 1 is the main view of a preferred embodiment according to the present utility model;
Fig. 2 is that the side view of a preferred embodiment according to the present utility model (does not show person-computer union, shows
Data center);
Fig. 3 is the partial top view of a preferred embodiment according to the present utility model, it is shown that the structure of mixing component;
Fig. 4 is the partial top view of a preferred embodiment according to the present utility model, it is shown that the structure of transfer unit;
Fig. 5 is the structural schematic diagram of agitating shaft and blender in a preferred embodiment according to the present utility model;
Fig. 6 is the structural schematic diagram of feeding part in a preferred embodiment according to the present utility model;
Fig. 7 is the structural schematic diagram of transfer unit in a preferred embodiment according to the present utility model;
Fig. 8 is the structural schematic diagram of unequal distant screw bar in a preferred embodiment according to the present utility model.
Specific embodiment
It is described below for disclosing the utility model so that those skilled in the art can be realized the utility model.It retouches below
Preferred embodiment in stating is only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.
In the description of the present invention, it should be noted that for the noun of locality, if any term " center ", " transverse direction ",
" longitudinal direction ", " length ", " width ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top",
The indicating positions such as "bottom", "inner", "outside", " clockwise ", " counterclockwise " and positional relationship are orientation based on the figure or position
Relationship is set, narration the utility model is merely for convenience of and simplifies description, rather than the device or element of indication or suggestion meaning
It must have a particular orientation, constructed and operated with particular orientation, should not be understood as the specific protection model for limiting the utility model
It encloses.Fig. 1 and Fig. 2 is labelled with up and down direction all around in the present embodiment.
As shown in Fig. 1~8, a preferred embodiment of the utility model include rack 1, mixing component 2, feeding part 3,
Transfer unit 4 and data center 5;It is specific:
Rack 1 is for fixing, supporting mixing component 2, feeding part 3 and transfer unit 4.
Mixing component 2 is fixedly installed on 1 top of rack;Mixing component 2 includes hopper 21, agitating shaft 22,23 and of blender
Stirring motor 24,21 upper opening of hopper are provided with multiple lower material heads 211 below hopper 21, and agitating shaft 22 is rotatably dispose in material
In bucket 21, blender 23 has multiple, and is axially fixed and is set on agitating shaft 22, stirring motor 24 drives 22 turns of agitating shaft
It is dynamic.In addition to reducing pollution, hopper cover board 25 is provided with above hopper 21.
Feeding part 3 has multiple, and is respectively arranged on multiple lower material heads 211;Feeding part 3 include feed pipe 31,
Screw rod 32, feeding motor 33, switch valve core 34 and feeding cylinder 35, feed pipe 31 include horizontal segment 311 and longitudinal tubule (L tubule) section 312,
311 rear end of horizontal segment offers feed inlet 3a, and lower material head 211 is connected to feed inlet 3a, and screw rod 32 is rotatably dispose in horizontal segment 311
Interior, feeding motor 33 drives screw rod 32 to rotate;Longitudinal tubule (L tubule) section 312 is connected to 311 front end of horizontal segment, and 312 lower end of longitudinal tubule (L tubule) section offers
Discharge port 3b, switch valve core 34 are slideably positioned in longitudinal tubule (L tubule) section 312, and 35 driving switch spool 34 of feeding cylinder slides up and down;It send
Expect that motor 33 and feeding cylinder 35 are electrically connected data center 5.
Transfer unit 4 is set to 3 lower section of feeding part;Transfer unit 4 includes bottle inlet conveyer belt 41, Weighing mechanism 42, goes out
Bottle conveyer belt 43, positioning bottle pushing mechanism 44 and feeder motor 45,43 edge of bottle inlet conveyer belt 41, Weighing mechanism 42 and bottle outlet conveyer belt
Left and right directions is arranged in parallel, and feeder motor 45 drives bottle inlet conveyer belt 41 and bottle outlet conveyer belt 43 to rotate, and Weighing mechanism 42 is located at
Between bottle inlet conveyer belt 41 and bottle outlet conveyer belt 43, and Weighing mechanism 42 is located at below discharge port 3b, and Weighing mechanism 42 is for putting
It sets bottle body 100 and weighs to bottle body 100, positioning bottle pushing mechanism 44 is arranged along the longitudinal direction, and positioning bottle pushing mechanism 44 is used for
Bottle body 100 is pushed along the longitudinal direction, makes bottle body 100 that can enter Weighing mechanism 42 from bottle inlet conveyer belt 41, and can be from Weighing mechanism
42 enter bottle outlet conveyer belt 43, and bottle body 100 is made to be directed at discharge port 3b in Weighing mechanism 42;Weighing mechanism 42 is electrically connected number
According to center 5.
Data center 5 is for controlling electrical operation, and data center 5 can acquire the bottle body 100 obtained of Weighing mechanism 42
Weight information, and feeding motor 33 and feeding cylinder 35 are controlled according to above-mentioned weight information and acted, and then realizes variable speed feeding device.
Data center 5 is also connected with person-computer union 6.
Further specifically, positioning bottle pushing mechanism 44 includes line slide rail 441, sliding block 442, sprocket wheel chain component 443, pushes away
Refer to 444 and pushes away bottle cylinder 445;Line slide rail 441 is fixedly installed on along the longitudinal direction in rack 1, and sliding block 442 is slideably positioned in directly
On line sliding rail 441, sprocket wheel chain component 443 is set on sliding block 442, is pushed away finger 444 and is uniformly distributed in sprocket wheel chain component 443
On, it pushes away bottle cylinder 445 and sliding block 442 is driven to slide;Sprocket wheel chain component 443 operates, and refers to 444 blocking limit by pushing away, and makes
100 equidistant arrangement of bottle body pushes away the movement of bottle cylinder 445, so that bottle body 100 is entered Weighing mechanism 42 from bottle inlet conveyer belt 41, from title
Heavy-duty machine structure 42 enters bottle outlet conveyer belt 43.
In the present embodiment, screw rod 32 is unequal distant screw bar, and screw pitch is gradually reduced from back to front.As shown in Figure 8
The screw pitch of unequal distant screw bar is followed successively by a, b, c, a=60mm, b=50mm, c=40mm.
Basic principles, main features, and advantages of the present invention has been shown and described above.Current row
The technical staff of industry is described in above embodiments and description it should be appreciated that the present utility model is not limited to the above embodiments
Only the principles of the present invention, the utility model also has respectively on the premise of not departing from the spirit and scope of the utility model
Kind changes and improvements, these changes and improvements are both fallen in the range of claimed invention.The requires of the utility model
Protection scope defined by appended claims and its equivalent.
Claims (5)
1. a kind of electronic metering particle sauce bottle placer, it is characterised in that: including rack, mixing component, feeding part, conveying
Component and data center;
The rack is for fixing, supporting the mixing component, the feeding part and the transfer unit;
The mixing component is fixedly installed on above the rack;The mixing component includes hopper, agitating shaft, blender and stirs
Motor, the hopper upper opening are mixed, the hopper lower section is provided with multiple lower material heads, and the agitating shaft is rotatably dispose in described
In hopper, the blender has multiple, and is axially fixed and is set on the agitating shaft, described in the stirring motor driving
Agitating shaft rotation;
The feeding part has multiple, and is respectively arranged on multiple lower material heads;The feeding part include feed pipe,
Screw rod, feeding motor, switch valve core and feeding cylinder, the feed pipe include horizontal segment and longitudinal tubule (L tubule) section, after the horizontal segment
End offers feed inlet, and the lower material head is connected to the feed inlet, and the screw rod is rotatably dispose in the horizontal segment, described
Feeding motor drives the screw rod rotation;The longitudinal tubule (L tubule) section is connected to the horizontal segment front end, and longitudinal tubule (L tubule) section lower end offers
Discharge port, the switch valve core are slideably positioned in the longitudinal tubule (L tubule) section, and the feeding cylinder drives and glides in the switch valve core
It is dynamic;The feeding motor and the feeding cylinder are electrically connected the data center;
The transfer unit is set to below the feeding part;The transfer unit includes bottle inlet conveyer belt, Weighing mechanism, goes out
Bottle conveyer belt, positioning bottle pushing mechanism and feeder motor, the bottle inlet conveyer belt, the Weighing mechanism and bottle outlet conveyer belt edge
Left and right directions is arranged in parallel, and the feeder motor drives the bottle inlet conveyer belt and bottle outlet conveyer belt rotation, the weighing
Mechanism is between the bottle inlet conveyer belt and the bottle outlet conveyer belt, and the Weighing mechanism is located at below the discharge port,
The Weighing mechanism for placing bottle body and weighs to the bottle body, and the positioning bottle pushing mechanism is arranged along the longitudinal direction,
The positioning bottle pushing mechanism makes the bottle body that can enter institute from the bottle inlet conveyer belt for pushing the bottle body along the longitudinal direction
Weighing mechanism is stated, and the bottle outlet conveyer belt can be entered from the Weighing mechanism, and make the bottle body in the Weighing mechanism
It is directed at the discharge port;The Weighing mechanism is electrically connected the data center;
The data center is for controlling electrical operation, and can to acquire the Weighing mechanism obtained described for the data center
The weight information of bottle body, and the feeding motor and feeding cylinder movement are controlled according to above-mentioned weight information, and then realize
Variable speed feeding device.
2. a kind of electronic metering particle sauce bottle placer according to claim 1, it is characterised in that: the positioning pushes away bottle
Mechanism includes line slide rail, sliding block, sprocket wheel chain component, pushes away finger and push away a bottle cylinder;The line slide rail is fixed along the longitudinal direction
It is set in the rack, the sliding block is slideably positioned on the line slide rail, and the sprocket wheel chain component is set to described
On sliding block, the finger that pushes away is uniformly distributed on the sprocket wheel chain component, and bottle cylinder that pushes away drives the sliding block sliding;It is described
The operating of sprocket wheel chain component, and by the blocking limit for pushing away finger, make the bottle body equidistant arrangement, bottle cylinder that pushes away moves
Make, the bottle body is enable to enter the Weighing mechanism from the bottle inlet conveyer belt, it is defeated to enter the bottle outlet from the Weighing mechanism
Send band.
3. a kind of electronic metering particle sauce bottle placer according to claim 1, it is characterised in that: the screw rod is
Unequal distant screw bar, and screw pitch is gradually reduced from back to front.
4. a kind of electronic metering particle sauce bottle placer according to claim 1, it is characterised in that: the data center
It is also connected with person-computer union.
5. a kind of electronic metering particle sauce bottle placer according to claim 1, it is characterised in that: above the hopper
It is provided with hopper cover board.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821669630.8U CN209010130U (en) | 2018-10-15 | 2018-10-15 | A kind of electronic metering particle sauce bottle placer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821669630.8U CN209010130U (en) | 2018-10-15 | 2018-10-15 | A kind of electronic metering particle sauce bottle placer |
Publications (1)
Publication Number | Publication Date |
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CN209010130U true CN209010130U (en) | 2019-06-21 |
Family
ID=66838679
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201821669630.8U Expired - Fee Related CN209010130U (en) | 2018-10-15 | 2018-10-15 | A kind of electronic metering particle sauce bottle placer |
Country Status (1)
Country | Link |
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CN (1) | CN209010130U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109250672A (en) * | 2018-10-15 | 2019-01-22 | 宁波天鱼机械有限公司 | A kind of electronic metering particle sauce bottle placer |
CN112850628A (en) * | 2020-12-31 | 2021-05-28 | 江苏汤姆森智能装备有限公司 | Three-row viscous paint filling machine |
-
2018
- 2018-10-15 CN CN201821669630.8U patent/CN209010130U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109250672A (en) * | 2018-10-15 | 2019-01-22 | 宁波天鱼机械有限公司 | A kind of electronic metering particle sauce bottle placer |
CN112850628A (en) * | 2020-12-31 | 2021-05-28 | 江苏汤姆森智能装备有限公司 | Three-row viscous paint filling machine |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190621 |
|
CF01 | Termination of patent right due to non-payment of annual fee |