CN208999813U - Annealing furnace human-computer interaction remote control apparatus - Google Patents

Abstract

The utility model discloses annealing furnace human-computer interaction remote control apparatuses, including HMI host controller, EASY Access2.0 network router, display, PLC controller, thermocouple；The HMI host controller is connect with display, PLC controller, EASY Access2.0 network router respectively, it is connect by PLC control device with thermocouple, PC machine (or mobile phone, iPad) is wirelessly connected by EASY Access2.0 network router, by the installation of TC in tempering heating furnace.Therefore, it is connect with Internet only with a network router, an EASY Access2.0 authorization, does not need professional and work to device context, directly carry out equipment operation using the mobile phone of oneself.It avoids professional and completes the problem of a series of activities influences normal production to device context.

Description

Annealing furnace human-computer interaction remote control apparatus

Technical field

The utility model belongs to technical field of electric equipment, and in particular to a kind of annealing furnace remotely control heating pretrigger, The Intelligent electrical control device of process data statistics, debugging, troubleshooting etc..

Background technique

In recent years, emergence made in China, tempering furnace apparatus is throughout overseas various regions, annealing furnace debugging, maintenance, technological parameter Due to more complicated, layman is unable to complete for adjustment etc., is both needed to professional to device context and is completed a series of activities.By Farther out in road, the waiting time of equipment fault is very long (keeping warm mode is in when annealing furnace heating furnace does not work), electricity consumption of equipment Amount is big, and order can not produce, and cause very huge economic loss to client.The labour cost of manufacturing enterprise is also considerably increased simultaneously And transportation expenses.

It is in keeping warm mode when not producing additionally, due to annealing furnace, it is carried out being warming up to 700 when preparing production DEG C, this process lasts 3~4 more than hour heat up again if mornings staff is waited to reach working site, will consume The time of 3~4 hours of expense cannot produce, then opening electric furnace to scene without personnel, preheating in advance just seems urgent In the eyebrows and eyelashes.

Therefore the annealing furnace remote control apparatus for developing a kind of low cost, can be shortened equipment fault waiting period, long-range to carry out Debugging heats pretrigger and technical arrangement plan etc., it appears particularly necessary.

Utility model content

The utility model provides a kind of low cost to solve above-mentioned technical problem, and to be able to achieve annealing furnace human-computer interaction remote Process control device avoids professional to device context and completes a series of activities, and when bring equipment fault maintenance waiting Between very long (when annealing furnace heating furnace does not work be in keeping warm mode), amount of equipment power consumption is big, influences normally to produce, cause to client Very huge economic loss.The labour cost and transportation expenses of manufacturing enterprise are also considerably increased simultaneously.

To solve the above problems, annealing furnace human-computer interaction remote control apparatus provided by the utility model: the control of HMI host Device (cMT-HDMI), EASY Access2.0, display, PLC control device, network router, thermocouple；The HMI host Controller is connect with display, PLC control device, network router respectively, is connect by PLC controller with thermocouple, PC machine Or mobile phone, iPad pass through EASY Access2.0 connec-tionless network router, by the installation of TC in tempering heating furnace.

Further, the HMI host controller (cMT-HDMI) as remote control apparatus intermediate vector, by logical News mouth is connected with display, carries out temperature picture or technological parameter picture is shown；One EASY of every man-machine needs Access2.0 authorization, usage mode are similar to wechat, install APP in mobile phone or the end PC, by authorizing account to be logged in, so Equipment is operated afterwards；The PLC controller be used for receive thermocouple temperature signal and regulation and control instruction issue, and by with Too net is connect with HMI host controller, shows that temperature and parameter on PC machine display, mobile phone, network router PLC controller and HMI host controller are subjected to networkings as two sub- equipment, and carry out IP address distribution respectively, then and Internet is interconnected.

The beneficial effects of the utility model are: having cost input low, it connect with Internet and is only routed with a network Device, an EASY Access2.0 authorization, not needing professional to device context completion a series of activities leads to equipment fault Anywhere the problem of maintenance time length, directly can carry out equipment operation using the mobile phone of oneself.

Detailed description of the invention

Fig. 1 is the remote control apparatus component networking schematic diagram of the utility model；

Fig. 2 is the annealing furnace heating furnace partial structure diagram of the utility model；

Fig. 3 is remote controlling mobile phone or PC machine control preheating picture figure；

Fig. 4 is that remote controlling mobile phone or PC machine control fault alarm picture.

Specific embodiment

Below in conjunction with figure embodiment, the utility model is described in further detail.

Shown in referring to Fig.1, including it is HMI host controller 1 (cMT-HDMI), EASY Access2.0 network router 4, aobvious Show device 2, PLC controller 3, thermocouple 5, PC machine (or mobile phone, iPad) 6；Preparation Internet network, connects according to networking.It will HMI host controller 1 (cMT-HDMI) connects with display 2, PLC controller 3, EASY Access2.0 network router 4 respectively It connects, is connect by PLC control device 3 with thermocouple 5, PC machine (or mobile phone, iPad) 6 is routed by EASY Access2.0 network Device 4 is wirelessly connected, and thermocouple 5 is mounted in tempering heating furnace.Among the above, the HMI host controller 1 (cMT-HDMI) is done It for the intermediate vector of remote control apparatus, is connected by communication port and display 2, carries out temperature picture or technological parameter picture is aobvious Show；The one EASY Access2.0 authorization of every man-machine needs, usage mode are similar to wechat, install in mobile phone 6 or the end PC Then APP operates equipment by authorizing account to be logged in；The PLC controller 3 is used to receive the temperature of thermocouple 5 It spends signal and regulation and control instruction issues, and connect by Ethernet with HMI host controller 1, finally make temperature and parameter in PC It is shown on machine display, mobile phone 6, EASY Access2.0 network router 4 does PLC controller 3 and HMI host controller 1 Networking is carried out for two sub- equipment, and carries out IP address distribution respectively, is then interconnected with Internet.

Fig. 2 heating furnace includes upper and lower two parts, and the middle section in heating furnace is equipped with horizontal roller-way 40, the roller-way 40 for placing glass 30 to be heated.Upper heater strip 20, lower heater strip 70 are respectively provided with positioned at the top and the bottom space of roller-way 40 It is connect with external power supply, its fever is made after upper heater strip 20, lower heater strip 70 are to electricity, heating in-furnace temperature can reach 700 ℃.It in addition to this, further include upper thermocouple 10, the lower thermocouple 80 for being mounted on the furnace body of two parts up and down of heating furnace, by upper Thermocouple 10, lower thermocouple 80 acquire the temperature of upper heater strip 20, lower heater strip 70, and the in-furnace temperature of acquisition is transferred to Fig. 1 In PLC controller, PLC controller carries out analysis and compares transmission or receive the data-signal of HMI host controller, final to realize Data variation on display or mobile phone.Above-mentioned roller-way 40 is connect by transmission shaft with motor 60, is installed on the transmission shaft There is encoder 50.The present embodiment is that the revolution that motor 60 operates is passed to encoder 50 by transmission shaft, feeds back to PLC control Device, and carry out troubleshooting.

In Fig. 3, in this picture on PC machine (mobile phone, iPad) as requested preset heating time (such as 20: 50), temperature (700 DEG C), are then pressed on pictureKey, pre-add heat function daily in this way are opened automatically It opens with regard to setting completed, if it is desired to the pre-add heat function of some day is separately provided, such as (20:50 on Sunday) so can be pressed individually This corresponding a line of next week dayButton, so that it becomesSetting time is waited to arrive, system is certainly Dynamic to open heating, temperature is automatically stopped heating after reaching 700 DEG C, pre-add heat function is closed.Long-range control preheating is opened just complete Cheng Liao.

After the heating of 2 heater strips is opened, glass 3 moves back and forth on roller-way 4, the revolution that motor 6 operates during the motion Encoder 5 is passed to after encoder 5 counts by transmission shaft and feeds back to PLC device, in this process, it is possible that compiling Code 5 miscount of device or connection obscission, then just will pop up alarm screen (see Fig. 4) on mobile phone or display, " furnace roller is passed Moving failure " we can carry out troubleshooting according to alarm content.

The above is exemplary application of the utility model on annealing furnace, all using the utility model specification and attached Equivalent structure or equivalent flow shift made by figure content is applied directly or indirectly in other relevant technical fields, together Reason includes in the scope of patent protection of the utility model.

Claims (2)

1. annealing furnace human-computer interaction remote control apparatus, characterized in that including HMI host controller, EASY Access2.0 net Network router, display, PLC control device, thermocouple；The HMI host controller respectively with display, PLC controller, The connection of EASY Access2.0 network router, is connect by PLC controller with thermocouple, PC machine or mobile phone, iPad pass through EASY Access2.0 network router is wirelessly connected, by the installation of TC in tempering heating furnace.

2. annealing furnace human-computer interaction remote control apparatus according to claim 1, characterized in that the HMI host control Device is the intermediate vector of remote control apparatus, is connected by communication port with display, and temperature picture or technological parameter picture are carried out Display；The one EASY Access2.0 authorization of every man-machine needs, usage mode are similar to wechat, install in mobile phone or the end PC APP operates equipment by authorizing account to be logged in；The PLC controller is used to receive the temperature signal of thermocouple It issues with regulation and control instruction, and is connect by Ethernet with HMI host controller, show that temperature and parameter in PC machine It is shown on device, mobile phone, PLC controller and HMI host controller are carried out networking as two sub- equipment by network router, and are divided Not carry out IP address distribution interconnected with Internet.