A kind of hydraulic system
Technical field
The utility model belongs to hydraulic system technical field, more particularly to a kind of hydraulic system.
Technical background
Currently, the hydraulic system of the equipment such as well known water knife, press machine, hydraulic loading test platform is open system.
As shown in Figure 5 (in two-dot chain line), mainly by water pump, overflow valve, sensor, reversal valve, filter, motor, single-phase hydraulic
Pump and fuel tank composition.By adjusting the operating pressure of the pressure setting system of overflow valve when work, oil liquid is changed by reversal valve
Flow direction.The single-phase oil pump of motor drive, oil pump draw oil from fuel tank and are supplied to hydraulic system.Case is typically applied as one
It is water knife hydraulic systematic schematic diagram such as shown in Fig. 5.Oil is recycled provided by fuel tank in hydraulic system and pushes and increases
Cylinder pressure move back and forth, by the intracavitary water in the be supplied to pressurized cylinder both ends of water pump constantly pressure injection to accumulator.Produced by accumulator
High pressure water be supplied to nozzle assembly use, the system technology matures are securely and reliably, cheap, are widely used.If there is multiple
When miscellaneous control requires, it is also necessary to the elements such as allocation ratio valve and servo valve.But there is also system working efficiency is low, equipment volume
Greatly, the disadvantage of piping connection complexity.
Utility model content
The utility model is to drive the work of hydraulic pump Direct/Reverse by the positive and negative rotation of servo motor, can neatly be changed
Export the flow direction of oil.Oil quantity compensator is wherein used, it, which has in adjustment oil circuit, causes to reveal due to sealing
Compensation function and oil pump output loop and return loop oil mass flow discrepancy it is even when autobalance effect.Being recycled in oil makes
In the case where, due to the leakage very little that pipeline oils, the oil storage tank configured is sufficiently bulky without doing.Section eliminates tradition
The similar system reversal valve and overflow valve that are configured.So that the noise that made equipment generates is small, and oil passes through valve port
When turbulent flow caused by fever phenomenon can greatly reduce.
In order to enable oil pump can obtain more efficiently control, temperature biography is configured in the hydraulic system of the utility model
Sensor, pressure sensor and position switch or close switch for detecting hydraulic cylinder state.The letter of these working conditions
Breath feeds back to control system, and control system is arranged according to preparatory program, and the electric energy of most suitable parameter is supplied to servo electricity
Machine drives oil pump.The working condition for having the advantages that implementing monitoring and constantly amendment oil pump.
The configuration of the oil quantity compensator provides the receipts of reliable, stable oil pressure output and hydraulic oil for some equipment
It returns.Fuel-displaced and return flow distribution can be automatically adjusted, guarantee oil pump output and input by flow within the same time
Equal, extra oil row is drawn back in the slave oil storage tank of shortcoming to oil storage tank.Prevent the oil on oil circuit since the effect of negative pressure generates
Bubble or the normal work for not influencing execution unit not etc. due to inputting or exporting instantaneous flow.
The technical solution adopted is as follows:
A kind of hydraulic system, comprising: oil quantity compensator, servo motor, control system and oil pump.
Oil quantity compensator, mainly by shell, the first spring, the first ball, oil storage tank, connecting rod, the second ball and the second bullet
Spring is constituted.It is characterized by:
The lower end of first ball is fixedly connected with small end, and connecting rod is under the first hole and the second hole of shell, connecting rod
End is fixedly connected with the second ball upper end.
The upper end of first spring abuts the first face of shell, and the lower end of the first spring abuts the upper outer of the first ball
Face, the top in the first hole of the lower external face adjacent housings of the first ball.
The upper end of second spring abuts the lower external face of the second ball, the outer surface of upper adjacent housings of the second ball
The lower part in the second hole, the lower section of the second ball abut the second face of shell.
Shell right end hole connects the left end hole of oil storage tank by pipe fitting.
The power receiving end of the power outlets electrical connection servo motor of control system.The power output shaft of servo motor
The Power Available Shaft of axis connection oil pump.
One oil transportation mouth of the upper port piping connection oil pump of oil quantity compensator, the lower port piping connection of oil quantity compensator
Another oil transportation mouth of oil pump.
First oil quantity compensator, mainly by the first hydraulic control one-way valve, the second hydraulic control one-way valve and the first oil storage tank
It constitutes.
The inlet ductwork of first hydraulic control one-way valve connects the hydraulic fluid port of the first oil storage tank, the control mouth pipe of the first hydraulic control one-way valve
Road connects the outlet of the second hydraulic control one-way valve.
The inlet ductwork of second hydraulic control one-way valve connects the hydraulic fluid port of the first oil storage tank, the control mouth pipe of the second hydraulic control one-way valve
Road connects the outlet of the first hydraulic control one-way valve.
First oil quantity compensator replaces oil quantity compensator, the export pipeline of the first hydraulic control one-way valve of the first oil quantity compensator
Connect one end oil transportation mouth of oil pump, the other end of the export pipeline connection oil pump of the second hydraulic control one-way valve of the first oil quantity compensator
Oil transportation mouth.
The temperature sense end of first temperature sensor is embedded on the pipeline of oil pump side, the signal of the first temperature sensor
Output end is connected to the signal receiving end two of control system.
The pressure sensitive end of first pressure sensor is embedded on the pipeline of oil pump side, the signal of first pressure sensor
Output end is connected to the signal receiving end one of control system.
The temperature sense end of second temperature sensor is embedded on the pipeline of the oil pump other side, the letter of second temperature sensor
Number output end is connected to the signal receiving end five of control system.
The pressure sensitive end of second pressure sensor is embedded on the pipeline of the oil pump other side, the letter of second pressure sensor
Number output end is connected to the signal receiving end six of control system.
The executive module, mainly by: two-way hydraulic cylinder, first position switch, second position switch, water pump, first
Check valve, second one-way valve, third check valve, the 4th check valve, accumulator and nozzle assembly are constituted.
The outlet of the first check valve of water transport port piping connection of two-way hydraulic cylinder side and the import of the 4th check valve.
The outlet of the water transport port piping connection second one-way valve of the two-way hydraulic cylinder other side and the import of third check valve.
The outlet of the input port piping connection third check valve of the water of accumulator and the outlet of the 4th check valve.
The import of the first check valve of delivery outlet piping connection of water pump water and the import of second one-way valve.
First position switch is placed in the setting position near the moving component of two-way hydraulic cylinder side, the letter of first position switch
The signal receiving end three of number output end connection control system.
Second position switch is placed in the setting position near the moving component of the two-way hydraulic cylinder other side, second position switch
The signal receiving end four of signal output end connection control system.
Hydraulic motor replaces executive module, and one end oil diverting port piping connection oil pump one end oil transportation mouth of hydraulic motor is hydraulic
The other end oil diverting port piping connection oil pump other end oil transportation mouth of motor.
The first position switch and second position switch is close switch.
The temperature sensor, pressure sensor, servo motor, control system, oil storage tank, hydraulic cylinder, accumulator, water
Knife nozzle assembly, position switch, close switch, water pump, oil pump, check valve and hydraulic control one-way valve are commercial product.
Advantage
A kind of hydraulic system of hydraulic oil is provided for for hydraulic cylinder or hydraulic motor etc., passes through the temperature on acquisition oil circuit
And pressure signal, feed back to control system.System exports corresponding operating instruction according to the setting of the signal of acquisition, allows and is supplied to liquid
Flow, the pressure and temperature of the oil of cylinder pressure or hydraulic motor are effectively controlled, and provide the output scheme of optimal oil.Effectively
Ground controls the loss of oil circuit, and after eliminating reversal valve set by common oil supply loop and unloading valve, reduces and is
The noise of system operation and oil circuit loss, simplify configuration, improve reaction speed, with energy-efficient function.Pass through position switch
Setting, can the stroke of control two-way cylinder appropriate and the frequency of conversion.
The oil mass as required for the utility model is essentially fixed amount and oil mass is less, and oil storage tank part does not need too
Greatly, and oil tank and the oil quantity compensator configured are made of one.A kind of volume of designed hydraulic system so also can be corresponding
Ground reduces.
The configuration of the oil quantity compensator, autobalance executive module output and input the distribution of oil stream amount.
Detailed description of the invention
Fig. 1 is a kind of working principle diagram of hydraulic system.
Fig. 2 is oil quantity compensator structural schematic diagram.
Fig. 3 shell position mark figure.
Fig. 4 is the first oil quantity compensator hydraulic circuit diagram.
Fig. 5 is traditional water knife hydraulic circuit system figure.
01 in Fig. 5 is water pump, and 02 is overflow valve, and 03 is sensor, and 04 is reversal valve, and 05 is pressurized cylinder, and 06 is accumulation of energy
Device, 07 is nozzle assembly, and 08 is filter, and 09 is motor, and 010 is single-phase hydraulic pump, and 011 is fuel tank.
Specific embodiment
Embodiment 1
A kind of hydraulic system, comprising: oil quantity compensator 3, servo motor 4, control system 5 and oil pump 6;
Oil quantity compensator 3, mainly by shell 20, the first spring 21, the first ball 22, oil storage tank 23, connecting rod 24, second
Ball 25 and second spring 26 are constituted;It is characterized by:
The lower end of first ball 22 is fixedly connected with 24 upper end of connecting rod, and connecting rod 24 passes through the first hole 28 and the second hole of shell 20
29, the lower end of connecting rod 24 is fixedly connected with 25 upper end of the second ball;
The upper end of first spring 21 abuts the first face 27 of shell 20, and the lower end of the first spring 21 abuts the first ball 22
Outer surface of upper, the top in the first hole 28 of the lower external face adjacent housings 20 of the first ball 22;
The upper end of second spring 26 abuts the lower external face of the second ball 25, and the outer surface of upper of the second ball 25 is adjacent
The lower part in the second hole 29 of shell 20, the lower section of the second ball 25 abut the second face 30 of shell 20;
20 right end hole of shell connects the left end hole of oil storage tank 23 by pipe fitting;
The power receiving end of the power outlets electrical connection servo motor 4 of control system 5;The power of servo motor 4 is defeated
The Power Available Shaft of shaft axis connection oil pump 6;
One oil transportation mouth of the upper port piping connection oil pump 6 of oil quantity compensator 3, the lower port pipeline of oil quantity compensator 3
Connect another oil transportation mouth of oil pump 6.
Embodiment 2
A kind of embodiment 2 of hydraulic system is substantially the same manner as Example 1, the difference is that:
First oil quantity compensator, mainly by: the first hydraulic control one-way valve 31, the second hydraulic control one-way valve 32 and the first storage
Oil tank 33 is constituted;
The inlet ductwork of first hydraulic control one-way valve 31 connects the hydraulic fluid port of the first oil storage tank 33, the control of the first hydraulic control one-way valve 31
The outlet of the second hydraulic control one-way valve of donsole piping connection 32;
The inlet ductwork of second hydraulic control one-way valve 32 connects the hydraulic fluid port of the first oil storage tank 33, the control of the second hydraulic control one-way valve 32
The outlet of the first hydraulic control one-way valve of donsole piping connection 31;
First oil quantity compensator replaces oil quantity compensator 3, the outlet of the first hydraulic control one-way valve 31 of the first oil quantity compensator
The export pipeline of one end oil transportation mouth of piping connection oil pump 6, the second hydraulic control one-way valve 32 of the first oil quantity compensator connects oil pump 6
Other end oil transportation mouth.
Embodiment 3
A kind of embodiment 3 of hydraulic system and embodiment 1 or embodiment 2 are essentially identical, the difference is that:
The temperature sense end of first temperature sensor 1 is embedded on the pipeline of 6 side of oil pump, the first temperature sensor 1
Signal output end is connected to the signal receiving end two of control system 5;
The pressure sensitive end of first pressure sensor 2 is embedded on the pipeline of 6 side of oil pump, first pressure sensor 2
Signal output end is connected to the signal receiving end one of control system 5;
The temperature sense end of second temperature sensor 8 is embedded on the pipeline of 6 other side of oil pump, second temperature sensor 8
Signal output end be connected to the signal receiving end five of control system 5;
The pressure sensitive end of second pressure sensor 7 is embedded on the pipeline of 6 other side of oil pump, second pressure sensor 7
Signal output end be connected to the signal receiving end six of control system 5.
Embodiment 4
A kind of embodiment 4 of hydraulic system is substantially the same manner as Example 3, the difference is that:
The executive module 9, mainly by two-way hydraulic cylinder 10, first position switch 11, second position switch 12, water
Pump the 13, first check valve 14, second one-way valve 15, third check valve 16, the 4th check valve 17, accumulator 18 and nozzle assembly 19
It constitutes;
The first check valve of water transport port piping connection 14 of 10 side of two-way hydraulic cylinder outlet and the 4th check valve 17 into
Mouthful;
The outlet of the water transport port piping connection second one-way valve 15 of 10 other side of two-way hydraulic cylinder and third check valve 16
Import;
The outlet of the input port piping connection third check valve 16 of the water of accumulator 18 and the outlet of the 4th check valve 17;
The import of the first check valve of delivery outlet piping connection 14 of 13 water of water pump and the import of second one-way valve 15;
First position switch 11 is placed in the setting position near 10 side moving component of two-way hydraulic cylinder, first position switch
The signal receiving end three of 11 signal output end connection control system 5;
Second position switch 12 is placed in the setting position near 10 other side moving component of two-way hydraulic cylinder, and the second position is opened
Close the signal receiving end four of 12 signal output end connection control system 5.
A kind of embodiment 5 of the hydraulic system of embodiment 5 is substantially the same manner as Example 4, the difference is that:
Hydraulic motor replaces executive module 9,6 one end oil transportation mouth of one end oil diverting port piping connection oil pump of hydraulic motor, liquid
6 other end oil transportation mouth of other end oil diverting port piping connection oil pump of pressure motor.
Embodiment 6
A kind of embodiment 6 of hydraulic system is substantially the same manner as Example 4, the difference is that:
The first position switch 11 and second position switch 12 is close to switch.
The oil quantity compensator 3 is configured at a kind of hydraulic system as a single-piece, and there is automatic distribution to come from and execute
In the case that the flow for the oil of component 9 output and input is not equal, extra oil is injected into oil storage tank 23, the oil of shortcoming is from storage
It is extracted in oil tank 23.When guaranteeing oil circuit from impact or due to negative pressure state, bubble is generated in oil circuit.Set temperature
The detection of sensor, pressure sensor and position switch to hydraulic system, and will test signal and feed back to control system 5, so that
Control system 5 is judged by pre-set program, exports optimal electric energy for servo motor 4.These technical characteristics are this reality
With novel emphasized.
Working principle
The import of the hydraulic control one-way valve is that from the mouth circulation can be injected in liquid, and exporting cannot can from the mouth for liquid
To inject circulation, when control mouth is the liquid that this mouthful has setting pressure, stream can also be can be injected in the liquid of outlet from the mouth
It is logical.
The oil quantity compensator (3), as shown in Figures 2 and 3.First ball (22) and the second ball (25) are by connecting rod
(24) it is connected to a fixed, when the oil pressure of upper port is greater than the oil pressure of lower port to setting value, the first ball (22) is in oil pressure
Under the elastic force effect of the first spring (21), the first hole (28) on shell (20) is sealed.The is pushed by connecting rod (24) simultaneously
Two steel balls (25) overcome the elastic force of second spring (26) and the counteragent of shell (20) lower port oil, allow the second ball (26) de-
From the closure to the second hole (29) on shell (20).In this way, for the system being recycled as oil, shell (20) lower end oral fluid
Body is flowed into oil storage tank (23) by second hole (29) of shell (20) and the right end hole of shell (20).Conversely, shell (20)
Upper port liquid is flowed into oil storage tank (23) by first hole (28) of shell (20) and the right end hole of shell (20).
The first flow compensator, when the pressure of the second hydraulic control one-way valve (32) outlet is greater than the first hydraulic control one-way valve
(31) when the pressure set points exported, the control port on the first hydraulic control one-way valve (31) drives the first hydraulic control one-way valve (31),
So that the first hydraulic control one-way valve (31) outlet conducting.In this way, the liquid to export to the first hydraulic control one-way valve (31) will flow into
One oil storage tank (33).Conversely, when the pressure of the first hydraulic control one-way valve (31) outlet is greater than the second hydraulic control one-way valve (32) outlet
When pressure set points, so that the second hydraulic control one-way valve (31) outlet conducting.In this way, coming to the second hydraulic control one-way valve (31) outlet
Liquid will flow into the first oil storage tank (33).
As shown in Figure 1, a kind of hydraulic system, there are two oil transportation mouth, an oil of the oil transportation mouth output with pressure is driven
When moving specified equipment work, while another hydraulic fluid port sucks back the oil previously exported, alternately working in reciprocating mode.
Electric energy is provided by control system (5), so that servo motor (4) rotates, servo motor (4) drives oil pump (6) work.
One oil transportation mouth of oil pump (6) exports the oil with pressure, another oil transportation mouth of oil pump (6) suck back previously exported with pressure
Oil.Due to being used equipment cannot be equal simultaneously in the flow of the oil of injection pressure and the oil excluded, and the oil of oil pump (6) discharge
It must be gone with the oil of sucking equal, the extra flow of oil of oil return circuit must thus be made to pass through oil quantity compensator from oil mass
(3) in leakage oil return tank (23), it is short of oil extraction out of oil tank (23) of flow.
In order to enable hydraulic system efficiently, stablize, reliably work, on the pipeline of oil transportation and using being additionally arranged in equipment
Sensor, sensor feed back to the operating status of system control system (5), and the application program analysis in control system (5) is anti-
After feedback signal, the energy of most suitable parameter is exported to taking motor (4).
As shown in Figure 1, executive module (9) is the hydraulic scheme of water knife working principle.Two of a kind of hydraulic system are defeated
Hydraulic fluid port, an oil transportation mouth pressure oil output push the side of oil cylinder piston, band to the interface of the side oil of two-way hydraulic cylinder (10)
Piston movement.The other side of two-way hydraulic cylinder (10) piston will the oil that is previously injected of discharge, return to a kind of hydraulic system
Another oil transportation mouth.Oil pump (6) constantly positive and negative rotation, two-way hydraulic cylinder (10) move back and forth.Water pump (13) is injected to two-way liquid
The intracavitary water in cylinder pressure (10) both ends gives accumulator (18) by two-way hydraulic cylinder (10) pressure injection.When the hydraulic pressure in accumulator (18) reaches
When setting value, used for nozzle assembly.
The water that two-way hydraulic cylinder (10) extrudes in order to prevent returns to water pump (13), when one end of two-way hydraulic cylinder (10) extrudes
When water, the 4th check valve (17) allows pressure water to pass through, and is defeated by accumulator (18), the first check valve (14) does not allow pressure water defeated
Feed pump (13).
When the other end of two-way hydraulic cylinder (10) extrudes water, third check valve (16) allows pressure water to pass through, and is defeated by
Accumulator (18), second one-way valve (15) do not allow pressure water to be defeated by water pump (13).
But when two-way hydraulic cylinder (10) Single port is in negative pressure or low pressure, the 4th check valve (17) does not allow accumulator (18)
High pressure water flow back to, and water pump (13) can be injected water by the first check valve (14) and give two-way hydraulic cylinder (10) Single port.
Conversely, when two-way hydraulic cylinder (10) another port is in negative pressure or low pressure, third check valve (16) does not allow accumulator (18)
High pressure water flows back to, and water pump (13) can be injected water by second one-way valve (15) and give two-way hydraulic cylinder (10) another port.
The control system is other than exporting optimal electric power and exporting to servo motor, moreover it is possible to provide instruction harmony message
Number and for adjustment operating member.
The position switch is also possible to approach switch.