CN208990390U - A kind of frequency conversion type cyclone dust removal machine - Google Patents
A kind of frequency conversion type cyclone dust removal machine Download PDFInfo
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- CN208990390U CN208990390U CN201821606285.3U CN201821606285U CN208990390U CN 208990390 U CN208990390 U CN 208990390U CN 201821606285 U CN201821606285 U CN 201821606285U CN 208990390 U CN208990390 U CN 208990390U
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- racemization
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- fan
- ball blast
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Abstract
The utility model discloses a kind of frequency conversion type cyclone dust removal machines, belong to shot-blasting machine dedusting technology field.It include: air intake, Venturi tube, wind chamber, air outlet slit, ball blast dirt entrance, water dust mixing chamber, the outlet of ball blast mud, chain conveying device, mounting plate, cleaning shoe, sensor, carrier chain motor, carrier chain motor inverter, controller, output shaft sprocket wheel, drive sprocket, racemization fan motor, racemization fan, racemization fan motor inverter;Cleaning shoe is installed in fixed plate, fixed plate is fixed in chain conveying device, wireless sensor is located at the junction of cleaning shoe and fixed plate, ball blast mud amount is conveyed with single to quantify ball blast cement content, and module, controller, motor inverter by wireless communication, realize the frequency control of carrier chain motor and racemization fan motor.The utility model structure is simple, easy to use, realizes frequency control, effectively reduces energy consumption and avoids the damage of motor caused by overloading, improves enterprise competitiveness.
Description
Technical field
The utility model relates to a kind of frequency conversion type cyclone dust removal machines, belong to shot-blasting machine dedusting technology field.
Background technique
Ball blast is a kind of title of the process of surface treatment of mechanical aspects, and ball blast is a cold-treating process, is divided into ball blast
Cleaning and throwing pill strengthening, impeller blasting are to remove the impurity such as surface scale and improve presentation quality as its name suggests, and ball blast is strong
Changing is exactly to be reinforced workpiece surface using bullet (60-110m/s) the stream bump of high-speed motion, forces target material surface and table
Layer (0.10-0.85mm) changes in cyclicity deformation process, and material/part fatigue fracture resistance can be improved, prevent tired
Labor failure, plastic deformation and brittle failure, improve fatigue life.
Shot-blasting machine cleaner uses cyclone wet-type dust removal method at present, by cyclonic separation, then by ball blast ash and water
Ball blast mud is formed after mixing to be discharged, and since the amount of the ball blast dirt conveyed into can change, leads to ball blast in water dust mixing chamber
Mud amount can change, and chain feeder motor and racemization fan motor keep intrinsic frequency operating, it may appear that underloading or overloading, underloading
Waste of energy, heavy duty are easy to cause motor damage problem;The need of detection ball blast mud correlation content parameter are based on multisensor at present
Cross detection, higher cost can not quantify the content of ball blast mud by single-sensor.
Utility model content
To solve the above-mentioned problems, the utility model provides a kind of frequency conversion type cyclone dust removal machine.Mud is scraped by being mounted on
Install wireless pressure sensor between plate and fixed plate additional, carrier chain motor installs carrier chain motor inverter additional, racemization fan motor adds
It fills racemization and fans motor inverter, solve the problems, such as that ball blast mud amount and frequency control motor can not be quantified.
The purpose of the utility model is to provide a kind of frequency conversion type cyclone dust removal machines, comprising: air intake, Venturi tube, wind
Chamber, air outlet slit, ball blast dirt entrance, water dust mixing chamber, the outlet of ball blast mud, chain conveying device, mounting plate, cleaning shoe, sensor,
Motor, racemization fan, racemization are fanned in carrier chain motor, carrier chain motor inverter, controller, output shaft sprocket wheel, drive sprocket, racemization
Fan motor inverter;The cleaning shoe is installed in fixed plate, and fixed plate is fixed in chain conveying device, and sensor, which is located at, scrapes mud
The junction of plate and fixed plate;The sensor is wireless pressure sensor;Output shaft sprocket wheel on the carrier chain motor with
The drive sprocket of chain conveying device connects;Racemization fan is located at that wind is intracavitary, and racemization fan and racemization fan motor are connected, racemization fan motor and
Racemization fans motor inverter and is connected;
Enter containing ball blast dirt air by air intake, through enturi tube realization jeting effect is formed outer into air-inlet chamber
Gas solid separation is realized in rotation, and racemization fan drives air to realize inward turning, and pure air is discharged through air outlet slit, the ball blast dirt warp isolated
Ball blast dirt entrance enters water dust mixing chamber, and ball blast dirt and water are mixed to form ball blast mud, and the cleaning shoe in chain conveying device will
Ball blast mud is delivered to the outlet of ball blast mud to be discharged;It can directly quantify to throw by the way that sensor to be set between cleaning shoe and fixed plate
The single conveying capacity of ball mud, can quantify the content of ball blast mud;The output shaft sprocket wheel of carrier chain motor drives drive sprocket rotation,
Chain conveying device drive sprocket drives the counter-rotating of chain conveying device to realize the conveying operation to ball blast mud.
In one embodiment, the sensor is wireless waterproofing pressure sensor, because water dust mixing chamber includes ball blast
Dirt, water and ball blast mud, sensor can enter in water, therefore need waterproof.
In one embodiment, the controller includes wireless communication module, microprocessor, and wireless communication module is based on
Zigbee protocol, carrier chain motor inverter, racemization fan motor inverter are connected with controller, and information is passed through nothing by sensor
Line communication module passes to microprocessor, and microprocessor fans motor inverter and conveying to racemization according to the transmitted information of sensor
Chain motor inverter conveys command adapted thereto (existing variable-frequency motor control technology), fans motor to change carrier chain motor and racemization
Revolving speed.
In one embodiment, the chain conveying device is located inside water dust mixing chamber, and carrier chain motor is installed on water
Outside dirt mixing chamber, chain conveying device rotates in the counterclockwise direction.
In one embodiment, the sensor is placed equidistant with, altogether setting installation 3, it is ensured that any moment, always
There is a sensor to be in conveying ball blast pureed state, when controller handles the output information of sensor, selection input pressure
The maximum data of force value use, it is possible to reduce the setting quantity of sensor reduces cost.
In one embodiment, the racemization fan motor is located at outside wind chamber, is fixed at the top of wind cavity shell, can make
The axis of racemization fan connected to it is located at wind chamber center, and minimum degree interferes wind chamber interior flow field.
Utility model working principle:
The utility model discloses a kind of frequency conversion type cyclone dust removal machines, enter containing ball blast dirt air by air intake,
Through enturi tube realization jeting effect forms outward turning into air-inlet chamber and realizes gas solid separation, and racemization fan drives air to realize inward turning, clean
Net air is discharged through air outlet slit, and the ball blast dirt isolated enters water dust mixing chamber through ball blast dirt entrance, and ball blast dirt is mixed with water
Ball blast mud is formed, ball blast mud is delivered to ball blast mud and exported to be discharged by the cleaning shoe in chain conveying device;By that will sense
Device is set between cleaning shoe and fixed plate the single conveying capacity that can directly quantify ball blast mud, can quantify the content of ball blast mud;
By information, module passes to microprocessor to sensor by wireless communication, and microprocessor is according to the transmitted information of sensor to racemization
It fans motor inverter and carrier chain motor inverter conveys command adapted thereto, to change turn of carrier chain motor and racemization fan motor
Speed realizes and fans motor and carrier chain motor speed according to the content frequency control racemization of ball blast mud, utmostly reduce energy consumption and
Protect motor.
The advantages of the utility model and effect:
A kind of frequency conversion type cyclone dust removal equipment disclosed by the utility model has the advantage that
1. directly scraping mud by pressure quantization single by the way that wireless sensor to be set between cleaning shoe and fixed plate
Plate conveying capacity reduces detection difficulty compared to traditional measurement method, cost is greatly reduced to quantify the content of ball blast mud.
2. module is connected with wireless pressure sensor by wireless communication, controller controls racemization fan motor and carrier chain electricity
The revolving speed of machine, when ball blast cement content is less, motor speed is reduced, and when ball blast cement content is larger, increases motor speed, effectively
Energy consumption is reduced, motor is protected.
Detailed description of the invention
Fig. 1 is frequency conversion type cyclone dust removal machine structural schematic diagram;
Figure label: 1- air intake, 2- Venturi tube, 3- wind chamber, 4- air outlet slit, 5- ball blast dirt entrance, 6- water dust
Mixing chamber, the outlet of 7- ball blast mud, 8- chain conveying device, 9- mounting plate, 10- cleaning shoe, 11- sensor, 12- carrier chain motor,
Motor, 18- racemization are fanned in 13- carrier chain motor inverter, 14- controller, 15- output shaft sprocket wheel, 16- drive sprocket, 17- racemization
Motor inverter is fanned in fan, 19- racemization.
Specific embodiment
Embodiment 1
As shown in Figure 1, being a kind of frequency conversion type cyclone dust removal machine, comprising: air intake 1, Venturi tube 2, wind chamber 3, air
Outlet 4, ball blast dirt entrance 5, water dust mixing chamber 6, ball blast mud export 7, chain conveying device 8, mounting plate 9, cleaning shoe 10, sensor
11, carrier chain motor 12, carrier chain motor inverter 13, controller 14, output shaft sprocket wheel 15, drive sprocket 16, racemization fan electricity
Motor inverter 19 is fanned in machine 17, racemization fan 18, racemization;The cleaning shoe 10 is installed in fixed plate, and it is defeated that fixed plate is fixed on chain
It send on device 8, sensor 11 is located at the junction of cleaning shoe 10 and fixed plate;The sensor 11 is wireless pressure sensor
11;Output shaft sprocket wheel 15 on the carrier chain motor 12 is connect with the drive sprocket 16 of chain conveying device 8;Racemization fan 18 is located at
In wind chamber 3, racemization fan 18 is connected with racemization fan motor 17, and racemization fans motor 17 and is connected with racemization fan motor inverter 19;
Described to enter containing ball blast dirt air by air intake 1, through enturi tube 2 realize jeting effect, into air-inlet chamber 3
It forms outward turning and realizes gas solid separation, racemization fan 18 drives air to realize inward turning, and pure air is discharged through air outlet slit 4, isolates
Ball blast dirt enter water dust mixing chamber 6 through ball blast dirt entrance 5, ball blast dirt and water are mixed to form ball blast mud, are located at chain conveying device 8
On cleaning shoe 10 by ball blast mud be delivered to ball blast mud outlet 7 with discharge;By the way that sensor 11 is set to cleaning shoe 10 and is consolidated
The single conveying capacity that ball blast mud can directly be quantified between fixed board, can quantify the content of ball blast mud;The output of carrier chain motor 12
Axis sprocket wheel 15 drives drive sprocket 16 to rotate, and 8 drive sprocket 16 of chain conveying device drives 8 counter-rotating of chain conveying device to realize
Conveying operation to ball blast mud.
Specifically, the sensor 11 is wireless waterproofing pressure sensor 11, because water dust mixing chamber 6 includes ball blast dirt, water
And ball blast mud, sensor 11 can enter in water, therefore need waterproof.
Specifically, the controller 14 includes wireless communication module, microprocessor, wireless communication module is assisted based on Zigbee
View, carrier chain motor inverter 13, racemization fan motor inverter 19 are connected with controller 14, and information is passed through nothing by sensor 11
Line communication module passes to microprocessor, microprocessor according to the transmitted information of sensor 11 to racemization fan motor inverter 19 and
Carrier chain motor inverter 13 conveys command adapted thereto, to change the revolving speed of carrier chain motor 12 and racemization fan motor 17.
Specifically, the chain conveying device 8 is located inside water dust mixing chamber 6, carrier chain motor 12 is installed on water dust mixing
Outside room 6, chain conveying device 8 rotates in the counterclockwise direction.
Specifically, the sensor 11 is placed equidistant with, setting installation 3 altogether, it is ensured that always there is a biography at any moment
Sensor 11 is in conveying ball blast pureed state and selects input pressure value most when controller 14 handles the output information of sensor 11
Big data use, it is possible to reduce the setting quantity of sensor 11 reduces cost.
Specifically, the racemization fan motor 17 is located at outside wind chamber 3, it is fixed on 3 case top of wind chamber, can make to connect with it
The axis of the racemization fan 18 connect is located at 3 center of wind chamber, and minimum degree interferes 3 interior flow field of wind chamber.
Although the utility model has been described by way of example and in terms of the preferred embodiments, it is not intended to limit the utility model, any
Person skilled in the art can do various change and modification, therefore this without departing from the spirit and scope of the utility model
The protection scope of utility model should subject to the definition of the claims.
Claims (6)
1. a kind of frequency conversion type cyclone dust removal machine characterized by comprising air intake, Venturi tube, wind chamber, air outlet slit, throwing
It is ball dirt entrance, water dust mixing chamber, the outlet of ball blast mud, chain conveying device, mounting plate, cleaning shoe, sensor, carrier chain motor, defeated
Send chain motor inverter, controller, output shaft sprocket wheel, drive sprocket, racemization fan motor, racemization fan, racemization fan motor inverter;
The cleaning shoe is installed in fixed plate, and fixed plate is fixed in chain conveying device, and sensor is located at cleaning shoe and fixed plate
Junction;The sensor is wireless pressure sensor;Output shaft sprocket wheel and chain conveying device on the carrier chain motor
Drive sprocket connection;Racemization fan is intracavitary positioned at wind, and racemization fan is connected with racemization fan motor, and motor and racemization fan motor change are fanned in racemization
Frequency device is connected.
2. a kind of frequency conversion type cyclone dust removal machine as described in claim 1, which is characterized in that the sensor is wireless anti-hydraulic pressure
Force snesor.
3. a kind of frequency conversion type cyclone dust removal machine as described in claim 1, which is characterized in that the controller includes wireless communication
Module, microprocessor, wireless communication module are based on Zigbee protocol, and carrier chain motor inverter, racemization fan motor inverter are equal
It is connected with controller.
4. a kind of frequency conversion type cyclone dust removal machine as described in claim 1, which is characterized in that the chain conveying device is located at water dust
Inside mixing chamber, carrier chain motor is installed on outside water dust mixing chamber, and chain conveying device rotates in the counterclockwise direction.
5. a kind of frequency conversion type cyclone dust removal machine as described in claim 1, which is characterized in that the sensor is placed equidistant with, altogether
Setting installation 3.
6. a kind of frequency conversion type cyclone dust removal machine as described in claim 1, which is characterized in that the racemization fan motor is located at wind chamber
Outside is fixed at the top of wind cavity shell.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821606285.3U CN208990390U (en) | 2018-09-29 | 2018-09-29 | A kind of frequency conversion type cyclone dust removal machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821606285.3U CN208990390U (en) | 2018-09-29 | 2018-09-29 | A kind of frequency conversion type cyclone dust removal machine |
Publications (1)
Publication Number | Publication Date |
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CN208990390U true CN208990390U (en) | 2019-06-18 |
Family
ID=66802995
Family Applications (1)
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CN201821606285.3U Active CN208990390U (en) | 2018-09-29 | 2018-09-29 | A kind of frequency conversion type cyclone dust removal machine |
Country Status (1)
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CN (1) | CN208990390U (en) |
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2018
- 2018-09-29 CN CN201821606285.3U patent/CN208990390U/en active Active
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