CN208980775U - A kind of unleaded steel bead wire tempering heating device - Google Patents
A kind of unleaded steel bead wire tempering heating device Download PDFInfo
- Publication number
- CN208980775U CN208980775U CN201821496797.9U CN201821496797U CN208980775U CN 208980775 U CN208980775 U CN 208980775U CN 201821496797 U CN201821496797 U CN 201821496797U CN 208980775 U CN208980775 U CN 208980775U
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- Prior art keywords
- heating
- type
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- furnace
- heating furnace
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- Expired - Fee Related
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 136
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 65
- 239000010959 steel Substances 0.000 title claims abstract description 65
- 239000011324 bead Substances 0.000 title claims abstract description 21
- 238000005496 tempering Methods 0.000 title description 6
- 238000004321 preservation Methods 0.000 claims abstract description 35
- 230000006698 induction Effects 0.000 claims abstract description 21
- 238000009413 insulation Methods 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 229910052582 BN Inorganic materials 0.000 claims description 3
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 239000010445 mica Substances 0.000 claims description 3
- 229910052618 mica group Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000002411 adverse Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012913 prioritisation Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- General Induction Heating (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
Abstract
The utility model relates to a kind of unleaded steel bead wires to be tempered heating device, include furnace box (101), the top of the furnace box (101) is equipped with multiple A type heating furnaces (1) and multiple Type B heating furnaces (2), the A type heating furnace (1) and the setting of Type B heating furnace (2) interval along steel wire direction of advance；The entrance of the A type heating furnace (1) and Type B heating furnace (2) is respectively equipped with multiple spaced heating channels (5) and heat preservation channel (6)；The heat preservation channel (6) in the corresponding adjacent Type B heating furnace (2) in heating channel (5) in A type heating furnace (1)；The heating channel (5) in the corresponding adjacent Type B heating furnace (2) of heat preservation channel (6) in above-mentioned A type heating furnace (1)；The present apparatus uses monofilament single control mode, and to steel wire segmentally heating, a series of problems that the traditional induction furnace of effective solution generates steel wire centralized control is easy to operate, improves production efficiency.
Description
Technical field
The utility model relates to a kind of unleaded steel bead wires to be tempered heating device, belong to steel wire manufacturing field.
Background technique
For the tempering of steel bead wire, currently, the manufacturer of most domestic all uses lead tempering, process
It is that lead liquid is heated to 500 DEG C or so, the process of isothermal transformation is realized using the characteristic of the high hot melt of lead, heat shock resistance；But
Be this technique lead pan covering, cleaning and maintenance work it is heavy severe, it is expensive, have very big harm to human and environment, hinder
The development of Ai Liao enterprise；For this purpose, application No. is the Chinese patents of " 201020658136.9 " to propose improvement to this, one is proposed
Kind heats induction coil using Supersonic frequency power, carries out central controlled bead steel wire heating back-fire arrangement to steel wire；But
Due to being centralized control, will fill when problem occurs for wherein one or multiple steel wires or closing quotation terminates to need to stop or entirely
Stopping is set, if arresting stop does not continue to heat to other steel wires, then the steel wire stopped will lead to performance because local heating is excessive
Decline is directly blown.
Summary of the invention
Purpose of the utility model is to overcome the above-mentioned shortcomings and provide a kind of easy to operate, monofilament single controls, segmentally heating
Unleaded steel bead wire is tempered heating device.
Purpose of the utility model is realized as follows:
A kind of unleaded steel bead wire tempering heating device, includes furnace box, the top of the furnace box is set along steel wire direction of advance
There are multiple A type heating furnaces and multiple Type B heating furnaces, the A type heating furnace and the setting of Type B heating furnace interval；Adjacent A type add
There are certain interval between hot stove and Type B heating furnace, gap location is provided with observation cover board；The lower part of the furnace box is equipped with multiple match
Electronic box；The entrance of the A type heating furnace is equipped with multiple heating channels along the setting of steel wire direction of advance and heat preservation channel；It is above-mentioned
It heats channel and the setting of heat preservation channel interval and is located at same level；The entrance of the Type B heating furnace is equipped with multiple along steel
The heating channel of silk direction of advance setting and heat preservation channel, above-mentioned heating channel and heat preservation channel interval are arranged and are located at same water
Plane；Heating channel in above-mentioned A type heating furnace corresponds to the heat preservation channel in adjacent Type B heating furnace；In above-mentioned A type heating furnace
Heat preservation channel correspond to the heating channel in adjacent Type B heating furnace；The heating channel includes to be arranged along steel wire direction of advance
Insulation tube and the spiral induction coil that is wrapped in outside insulation tube, steel wire be connected in insulation tube；The spiral induction coil
It is formed by the copper pipe coiling that cross section is D-shaped；The heat preservation channel includes the insulation tube being arranged along steel wire direction of advance, and steel wire is worn
It is connected in insulation tube；
Preferably, the material of the insulation tube is ceramics or boron nitride；
Preferably, protection inner tube is provided in the insulation tube, the protection inner tube is mica material；
Preferably, the spiral induction coil inner hollow；
Compared with prior art, the utility model has the beneficial effects that
For the utility model by the way that the heating furnace of two kinds of different models to be alternatively arranged, a heating is separately provided in every steel wire
Channel realizes the independent control heating to steel wire, only need to should at the end of a wherein steel wire is problematic or winding
Steel wire stops heating, remaining steel wire may continue to produce, and does not also have any adverse effect to the steel wire cut off；The device operates just
Prompt, monofilament single control, greatly improves production efficiency.
Detailed description of the invention
Fig. 1 is the structural side view that a kind of unleaded steel bead wire of the utility model is tempered heating device.
Fig. 2 is the A type heating furnace front view that a kind of unleaded steel bead wire of the utility model is tempered heating device.
Fig. 3 is the Type B heating furnace front view that a kind of unleaded steel bead wire of the utility model is tempered heating device.
Fig. 4 is the heating furnace overall structure top view that a kind of unleaded steel bead wire of the utility model is tempered heating device.
Fig. 5 is the inside heating furnace structural schematic diagram that a kind of unleaded steel bead wire of the utility model is tempered heating device.
Fig. 6 is the induction coil cross-sectional view that a kind of unleaded steel bead wire of the utility model is tempered heating device.
Fig. 7 is the induction coil structural schematic diagram that a kind of unleaded steel bead wire of the utility model is tempered heating device.
Wherein:
Furnace box 101, A type heating furnace 1, Type B heating furnace 2, distribution box 3, observation cover board 4, heating channel 5, heat preservation channel 6,
Insulation tube 7, spiral induction coil 8.
Specific embodiment
Referring to Fig. 1~7, the utility model relates to a kind of unleaded steel bead wire be tempered heating device, include furnace box 101,
The top of the furnace box 101 is equipped with multiple A type heating furnaces 1 and multiple Type B heating furnaces 2, the A type heating along steel wire direction of advance
Furnace 1 and the setting of the interval of Type B heating furnace 2, carry out Segmented heating to steel wire；It is stayed between the A type heating furnace 1 and Type B heating furnace 2
There is certain interval, the gap location between adjacent A type heating furnace 1 and Type B heating furnace 2 is provided with observation cover board 4, for observing steel
State in silk heating process；The lower part of the furnace box 101 is equipped with multiple distribution boxs 3；The entrance of the A type heating furnace 1 is set
There are multiple heating channels 5 along the setting of steel wire direction of advance and heat preservation channel 6；Above-mentioned heating channel 5 and the interval of heat preservation channel 6 are set
It sets and is located at same level；The entrance of the Type B heating furnace 2 is equipped with multiple heating channels along the setting of steel wire direction of advance
5 and heat preservation channel 6, above-mentioned heating channel 5 and the setting of the interval of heat preservation channel 6 and it is located at same level；Above-mentioned A type heating furnace 1
Heat preservation channel 6 in the interior corresponding adjacent Type B heating furnace 2 in heating channel 5；Heat preservation channel 6 in above-mentioned A type heating furnace 1 is right
Answer the heating channel 5 in adjacent Type B heating furnace 2；The heating channel 5 includes the insulation tube 7 being arranged along steel wire direction of advance
With the spiral induction coil 8 being wrapped in outside insulation tube 7, steel wire is connected in insulation tube 7；Each spiral induction coil 8 connects
There is a corresponding high frequency electric source；The spiral induction coil 8 is formed by the copper pipe coiling that cross section is D-shaped, the deformation of D-shaped copper pipe
Measure small, size is accurate, can guarantee heating efficiency and design parameter；The heat preservation channel 6 includes to be arranged along steel wire direction of advance
Insulation tube 7, steel wire is connected in insulation tube 7；It is limited by type of furnace specification, above-mentioned heating channel 5 and the interval of heat preservation channel 6 are set
It sets, while also reducing interfering with each other between adjacent spiral induction coil 8；
Preferably, the material of the insulation tube 7 is ceramics or boron nitride, both has good insulating properties and heat resistance
And thermal conductivity is strong, the interference being effectively prevent between induction coil while improving heating efficiency；
Preferably, protection inner tube is provided in the insulation tube 7, the protection inner tube is mica material, and steel wire is connected to
In protection inner tube；
Preferably, above-mentioned 8 inner hollow of spiral induction coil, is connected with cooling water；
Embodiment one
As shown in Figure 1, the inlet and outlet direction of unleaded steel bead wire tempering heating device is that a left side goes out into the right side；101 top of furnace box
Heating furnace body quantity be 14 sections, heating furnace serial number is from left to right successively are as follows: 1,2,3 ... 14；Wherein A type heating furnace 1 from
Left-to-right serial number are as follows: 1,3,5,7,9,11,13；The serial number of Type B heating furnace 2 from left to right are as follows: 2,4,6,8,10,12,14；
As shown in figures 2-3, the entrance of above-mentioned A type heating furnace 1 is from left to right horizontally arranged with 20 steel wire channels,
The serial number of middle heating channel 5 from left to right: 1,3,5,7,9,11,13,15,17,19, heating is equipped with the spiral line of induction in channel 5
Circle 8, remaining is heat preservation channel 6, and heat preservation channel 6 is interior without spiral induction coil 8；The entrance of above-mentioned Type B heating furnace 2 is from left to right
20 steel wire channels are horizontally arranged with, wherein the serial number of heating channel 5 from left to right: 2,4,6,8,10,12,14,16,18,20,
It heats and is equipped with spiral induction coil 8 in channel 5, remaining is heat preservation channel 6, and heat preservation channel 6 is interior without spiral induction coil 8；
As shown in figs. 2 to 4,20 steel wires sequentially enter the A type heating furnace 1 of serial number 1 from left to right, pass through corresponding add
After the passage of heat 5 and heat preservation channel 6 enter serial number 2 Type B heating furnace 2, due to the heating channel 5 in Type B heating furnace 2 respectively according to
Heat preservation channel 6 in secondary corresponding A type heating furnace 1, the heat preservation channel 6 in Type B heating furnace 2 are then corresponding in turn to A type heating furnace 1
Interior heating channel 5, i.e. steel wire enter the heat preservation in adjacent Type B heating furnace 2 after coming out from the heating channel 5 in A type heating furnace 1
Channel 6, steel wire enter the heating channel in adjacent Type B heating furnace 2 after coming out from the heat preservation channel 6 in A type heating furnace 1, then
Steel wire enters the A type heating furnace 1 adjacent with Type B heating furnace 2, repeats above-mentioned heating progress, until from the last one serial number 14
Type B heating furnace 2 in come out；
In addition: it should be noted that above-mentioned specific embodiment is only a prioritization scheme of this patent, the skill of this field
Any change or improvement that art personnel are done according to above-mentioned design, within the protection domain of this patent..
Claims (4)
1. a kind of unleaded steel bead wire is tempered heating device, it is characterised in that: include furnace box (101), the furnace box (101) it is upper
Portion is equipped with multiple A type heating furnaces (1) and multiple Type B heating furnaces (2), the A type heating furnace (1) and Type B along steel wire direction of advance
The setting of heating furnace (2) interval；Between adjacent A type heating furnace (1) and Type B heating furnace (2) there are certain interval, gap location is set
It is equipped with observation cover board (4)；The lower part of the furnace box (101) is equipped with multiple distribution boxs (3)；The entrance of the A type heating furnace (1)
Equipped with multiple heating channels (5) along the setting of steel wire direction of advance and heat preservation channel (6)；Above-mentioned heating channel (5) and heat preservation are logical
Road (6) interval is arranged and is located at same level；The entrance of the Type B heating furnace (2) is equipped with multiple along steel wire direction of advance
The heating channel (5) of setting and heat preservation channel (6), above-mentioned heating channel (5) and heat preservation channel (6) interval are arranged and are located at same
Horizontal plane；The heat preservation channel (6) in the corresponding adjacent Type B heating furnace (2) in heating channel (5) in above-mentioned A type heating furnace (1)；
The heating channel (5) in the corresponding adjacent Type B heating furnace (2) of heat preservation channel (6) in above-mentioned A type heating furnace (1)；The heating
Channel (5) includes along the insulation tube (7) that steel wire direction of advance is arranged and the spiral induction coil being wrapped in outside insulation tube (7)
(8), steel wire is connected in insulation tube (7)；The spiral induction coil (8) is formed by the copper pipe coiling that cross section is D-shaped；It is described
Heat preservation channel (6) includes the insulation tube (7) being arranged along steel wire direction of advance, and steel wire is connected in insulation tube (7).
2. unleaded steel bead wire as described in claim 1 is tempered heating device, it is characterised in that: the material of the insulation tube (7)
Matter is ceramics or boron nitride.
3. unleaded steel bead wire as claimed in claim 1 or 2 is tempered heating device, it is characterised in that: in the insulation tube (7)
It is provided with protection inner tube, the protection inner tube is mica material.
4. unleaded steel bead wire as described in claim 1 is tempered heating device, it is characterised in that: the spiral induction coil
(8) inner hollow.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821496797.9U CN208980775U (en) | 2018-09-12 | 2018-09-12 | A kind of unleaded steel bead wire tempering heating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821496797.9U CN208980775U (en) | 2018-09-12 | 2018-09-12 | A kind of unleaded steel bead wire tempering heating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208980775U true CN208980775U (en) | 2019-06-14 |
Family
ID=66784140
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821496797.9U Expired - Fee Related CN208980775U (en) | 2018-09-12 | 2018-09-12 | A kind of unleaded steel bead wire tempering heating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208980775U (en) |
-
2018
- 2018-09-12 CN CN201821496797.9U patent/CN208980775U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190614 |