CN208979554U - Novel plug formula magnalium feed bin - Google Patents
Novel plug formula magnalium feed bin Download PDFInfo
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- CN208979554U CN208979554U CN201820528625.9U CN201820528625U CN208979554U CN 208979554 U CN208979554 U CN 208979554U CN 201820528625 U CN201820528625 U CN 201820528625U CN 208979554 U CN208979554 U CN 208979554U
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Abstract
The utility model provides novel plug formula magnalium feed bin, including the vertex of a cone, cylinder and base cone, the vertex of a cone, cylinder and base cone are frame module structures.Frame module formula structure is changed to by original single-unit cylinder wall-like structure, Structural Strength Design is changed to by cylinder strength design, the weldering of frame module group is changed to by the weldering of cylinder single-unit group, product quality is improved, reduces feed bin weight, cost is greatly saved；Reduce site workload, compared to the time that uses that traditional type feed bin will substantially shorten scene land occupation, reduction occupied area；Welding procedure is optimized, welding quality is improved；It reduces and even essentially eliminates high altitude operation, reduce security risk；Solves the problems, such as material protection.
Description
Technical field
The utility model belongs to the common container in the devices such as polypropylene, polyethylene, and specifically, the utility model relates to new
Type modular magnalium feed bin.
Background technique
Magnalium feed bin is the common container in the devices such as polypropylene, polyethylene, storage, blending for PP, PE powder-granule material
With packaging etc. process flows.Since diameter is big, transport difficult, existing frequently-used manufacturing method is to carry out a group weldering at the scene.Former material
After material enters construction site, due to subject to conditions, mostly air storage.Through veneer reeling machine roll-forming list after blanking finished edge
Section, and carry out group weldering (vertical), later in ground group at two or four big sections, then segmental hoisting is on feed bin basic framework,
Vertical group of weldering is carried out again.
There are the shortcomings that: scene need to be big with site area, and service life is long；Raw material outdoor storage, is easy dampness
Oxidation corrosion；Weld seam is mostly vertical seam and transverse joint, and welding difficulty is big, is not easy to guarantee quality；High altitude operation is more, is unfavorable for bursting tube
Reason.
Utility model content
When in order to solve field engineering in the prior art construction, place is at full stretch, needs to reduce usable floor area to the greatest extent
And the technical issues of service life, novel plug formula magnalium feed bin is provided, modular feed bin materials arrival is directly entered workshop,
Blanking, cutting, plane side, roll bending, group are welded into the processes such as module and all complete in workshop, realize that depth is prefabricated in factory, compares
The time that uses of scene land occupation, reduction occupied area will substantially be shortened in traditional type feed bin.
In order to reach the goals above, it adopts the following technical scheme that
Novel plug formula magnalium feed bin, including the vertex of a cone, cylinder and base cone, the vertex of a cone, cylinder and base cone are frame modules
Change structure；It is characterized by: the vertex of a cone and base cone use flange form feed bin structure；The vertex of a cone includes first band and the second band, institute
Stating first band is polar cap, and second band includes vertex of a cone plate, and the vertex of a cone plate is stitched together and passes through cone circumferential direction connector
Circular cone structure is formed with the fixation of cone longitudinal connecting member, the upper end of the circular cone structure matches to form cone with the polar cap
Top；Cylinder includes main board, and main board is stitched together to form cylindrical tube, is connected between the main board by cylinder circumferential direction
Fitting and cylinder longitudinal connecting member are fixed and are welded, and the cylinder longitudinal connecting member is slot aluminium, and the cylinder circumferential direction connector is T
Type aluminium, the main board open V-type internal groove；The main board is aluminium sheet；Base cone includes base cone first band from bottom to top, base cone
Second band, base cone third band, the 4th band of base cone and the 5th band of base cone, the base cone first band be polar cap, the base cone second with,
Base cone third band, the 4th band of base cone and the 5th band of base cone be be stitched together by base cone plate and passed through cone circumferential direction connector and
The fixed circular cone structure formed of cone longitudinal connecting member, the bottom end of second band of base cone are matched with polar cap, the base cone the
The upper end of two bands is matched with the lower end of the base cone third band, and so on.
Pass through welded connecting between the vertex of a cone, cylinder and base cone.
The feed bin includes at least one cylinder.
The exploitation and design of the novel aluminum-magnesium feed bin of the utility model are the primary changes of feed bin industry, by original single-unit
Cylinder wall-like structure is changed to frame module formula structure, is changed to Structural Strength Design by cylinder strength design, is changed by the weldering of cylinder single-unit group
For the weldering of frame module group, product quality is improved, feed bin weight is reduced, cost is greatly saved, it is specific with following beneficial
Effect:
(1) modular feed bin materials arrival, is directly entered workshop, avoids outdoor storage, substantially mentions to the protection of raw material
It is high.Blanking, cutting, plane side, roll bending, group are welded into the processes such as module and all complete in workshop, solve the problems, such as material protection, also
Realize that depth is prefabricated in factory, not only improves quality control, and reduce site workload, it will substantially compared to traditional type feed bin
That shortens scene land occupation uses the time, reduces occupied area.
(2) traditional type feed bin weld seam is all dock, and using hand handle argon arc welding, welding position is mostly vertical position welding, horizontal position welding and faces upward
Weldering, for postwelding through X-ray detection, welding difficulty is big.Modular feed bin solves this problem, and weld seam mostly uses greatly downhand welding, and is
Sealing welding significantly reduces welding difficulty；Welding procedure is optimized, welding quality is improved.
(3) modular feed bin modules prefabricated completion of depth all in factory, it is more preferable compared with traditional feed bin straightness, easily
It is installed in blending pipe, ensure that blending quality.
(4) modular feed bin semi-finished product are transported to after scene, and group welder makees all to carry out on ground, are reduced and are even disappeared substantially
In addition to high altitude operation, reduce security risk.Traditional type feed bin segmentation on the basis of install, undesirably increase high-altitude work
Industry risk.
(5) due to using tower structure, main body panels can substantially reduce, by taking 1000 cubic metres of feed bins as an example, module
Formula feed bin about mitigates one third than traditional type feed bin total weight, significantly reduces cost.
Detailed description of the invention
Fig. 1 is the structural schematic diagram according to a preferred embodiment of the novel plug formula magnalium feed bin of the utility model.
Fig. 2 is the cylinder longitudinal connection structure schematic diagram of the magnalium feed bin of novel plug formula shown in Fig. 1.
Fig. 3 is the vertex of a cone and the base cone longitudinal direction, the signal of cylinder circumferential direction connecting-piece structure of the magnalium feed bin of novel plug formula shown in Fig. 1
Figure.
Fig. 4 is the magnalium feed bin cone circumferential direction connector of novel plug formula shown in Fig. 1 and cone assembly structure diagram.
Fig. 5 is the cylinder of the magnalium feed bin of novel plug formula shown in Fig. 1, skirt junction groove schematic diagram.
Fig. 6 is the partial enlarged view of the magnalium feed bin of novel plug formula shown in Fig. 1.
Fig. 7 be the magnalium feed bin of novel plug formula shown in Fig. 1 with lifting lug cooperate partial enlarged view.
Fig. 8 is the A-A cross-sectional view of partial enlarged view shown in Fig. 7.
Wherein, the meaning of each label is as follows:
1- base cone first band, the second band of 2- base cone, 3- base cone third band, the 4th band of 4- base cone, the 5th band of 5- base cone, 6-
Body, 7- cylinder circumferential direction connector, 8- cylinder longitudinal connecting member, 9- cone circumferential direction connector, 10- cone longitudinal connecting member, 11-
Bracing ring, 12- lifting lug, the 13- vertex of a cone, 14- skirt.
Specific embodiment
The content of the utility model in order to better understand, combined with specific embodiments below with attached drawing to benzene utility model
Content is further elaborated, illustrates.
Novel plug formula magnalium feed bin, as Figure 1-Figure 8, including the vertex of a cone 13, cylinder 6 and base cone, the vertex of a cone, cylinder
It is frame module structure with base cone.
In the present embodiment, the vertex of a cone 13 and base cone use flange form feed bin structure.
Cylinder includes main board and cylinder longitudinal connecting member 8, and main board is stitched together to form cylindrical tube, the master
It fixes and welds by circumferential connector 7 and cylinder longitudinal connecting member 8 between body plate.Cylinder longitudinal connecting member 8 is slot aluminium, main body
Plate opens V-type internal groove；Cylinder circumferential direction connector 7 is T-type aluminium, also opens V-type internal groove in main board.In order to facilitate hanging for cylinder
Dress, transport, are arranged lifting lug 12 in 6 upper end of cylinder, and skirt 14, the connection of cylinder 6 and skirt 14 such as Fig. 5 is arranged in cylinder lower end
It is shown.
The vertex of a cone includes first band and the second band, and first band is polar cap, and the second band includes 14 vertex of a cone plates, 14 vertex of a cones
Plate be stitched together and pass through cone connect longitudinal connecting member 10 and cone circumferential direction connector 9 fixation form circular cone structure, it is described
The upper end of circular cone structure matches to form the vertex of a cone with the polar cap.
In the present embodiment, the main board is aluminium sheet.
Base cone includes base cone first band 1 from bottom to top, 4 and of the second band of base cone 2, base cone third band 3 and the 4th band of base cone
The 5th band 5 of base cone；Base cone first band 1 is polar cap, the second band of base cone 2, base cone third band 3 and the 4th band 4 of base cone and base cone the 5th
The circle formed is fixed to be stitched together by base cone plate and being passed through cone longitudinal connecting member 10 and cone circumferential direction connector 9 with 5
The bottom end of frustum structure, the second band of base cone 2 is matched with polar cap, the upper end of the second band of base cone 2 and the lower end of base cone third band 3
Match, and so on.
Pass through welded connecting between the vertex of a cone, cylinder and base cone.
By taking 1000 cubic metres of modulars pack feed bin as an example, since diameter is big, transport difficult, therefore it is divided into two parts production, one
It is to complete the prefabricated of the semi-finished product such as module in factory, second is that basis is other at the scene carries out assembled welding to each module, examines and close
Lattice are delivered.
The semi-finished product such as factory's internal module are prefabricated, after materials arrival is checked and accepted, carry out blanking, cutting, plane side, roll, circumferential direction is even
Fitting is bent, the work such as longitudinal connecting member drilling, prefabricated to each module later.
The vertex of a cone is divided to two bands, and the first strips is polar cap, and 3 meters of diameter, point 2 compactings assembly are welded.Second strips 3 divides 14
Compacting, longitudinal connecting member are T-type aluminium Т 90 × 70 × 10, and the cone circumferential direction connector 9 connecting with the first strips is δ 6mm aluminium method
It is blue.The vertex of a cone 13 carries out pre-assembled in assembled mold, can be packed in storage after passed examination.
Orlop cone points five is with prefabricated, respectively the first strips of base cone 1, the second strips of base cone 2, base cone third strips 3, base cone
The 5th strips 5 of 4th strips 4 and base cone, the same vertex of a cone of method also needs to carry out pre-assembled, is packed in storage after passed examination.
Adapter tube etc. spare and accessory parts it is prefabricated, flange and adapter tube after processing is completed, assembly welding carries out necessary detection, cutting
Corresponding horse-saddle is polished round and smooth, and bolt, gasket are equipped with, and complete storage prepares shipping.
Cylinder is made of 8 main boards, and (arch is upward) arranges aluminium sheet, slope by typesetting figure first on Cylinder assembly mould
Mouth downwards, assembles circumferential connector later, finally assembles longitudinal connecting member, weld after passed examination.It overturns after the completion, makes arch
Downwards, it moves to welding positioner to be fixed, prevents welding deformation, carry out main body circumferential direction sealing welding.Welding manner uses automatic welding.
Bridging finally is prevented to flushing with base material to inner wall weld grinding.It is put in storage after passed examination.The cylinder of prefabricated completion, is placed on
It transports on mould, is unit by platform, be equipped with the vertex of a cone, orlop cone, other accessories etc., per car one shipping to scene.Cylinder is longitudinal
Connector 8 uses the elongated setting of slot aluminium 200 × 90 × 10, and when assembling is bolted, and main board opens V type internal groove, complete penetraction and fusion in welding knot
Structure finally implements sealing welding.Cylinder circumferential direction link element 7 uses T-type aluminium Т 90 × 70 × 10, increases its intensity, main board opens V
Type internal groove, complete penetraction and fusion in welding structure, finally implements sealing welding.After the completion of feed bin overall package, implement welding, since weld seam is single,
All it is downhand weld, is conducive to improve weldquality using automatic welding.
Semi-finished product are transported to after scene, first the assembled welding of the progress vertex of a cone 13, base cone, and the vertex of a cone 13 is integral, and base cone is spelled
The the second to five band is filled, is left not assembled with cylinder butted part.It is assembled that cylinder is carried out later, first two cylinders with two 25
Ton crane be hung on the good assembled mould of pre-production, arch is bolted downwards longitudinal connecting member, hang successively third and fourth, five
A completion is assembled.It is assembled respectively by a bracing ring 11 in cylinder both ends and centre, is bolted detachably, makes complete four
A cylinder is bonded with bracing ring.Jenny scaffold is set up, other cylinders are sequentially lifted with crane, it is assembled to be bolted completion.With
25 tons of crane cooperations, complete the assembly of the vertex of a cone 13 and cylinder 6.It is lifted into welding carrying roller with two 25 tons of cranes after the completion
On, remove cylinder both ends bracing ring 11.Reference line assembling cylinder and base cone coupling part are drawn in inside, i.e. first band bores section.It removes
Intermediate supports circle 11 is sealed weldering to internal weld seams, uses automatic welding at this time.After the completion of welding, weld seam is polishing to and mother
Material flushes.Last one of the weld seam of cone is assembled, flange form is bolted, inner sealing weldering.Groups of openings welded pipe, backing plate etc. are matched
Part, air seal test terminate whole hand over.
Claims (3)
1. novel plug formula magnalium feed bin, including the vertex of a cone, cylinder and base cone, the vertex of a cone, cylinder and base cone are frame modules
Structure；It is characterized by: the vertex of a cone and base cone use flange form feed bin structure；The vertex of a cone includes first band and the second band, described
First band is polar cap, it is described second band include vertex of a cone plate, the vertex of a cone plate be stitched together and pass through cone circumferential direction connector with
The fixation of cone longitudinal connecting member forms circular cone structure, and the upper end of the circular cone structure matches to form the vertex of a cone with the polar cap；
Cylinder includes main board, and main board is stitched together to form cylindrical tube, is connected between the main board by cylinder circumferential direction
Part and cylinder longitudinal connecting member are fixed and are welded, and the cylinder longitudinal connecting member is slot aluminium, and the cylinder circumferential direction connector is T-type
Aluminium, the main board open V-type internal groove；The main board is aluminium sheet；Base cone includes base cone first band from bottom to top, base cone
Two bands, base cone third band, the 4th band of base cone and the 5th band of base cone, the base cone first band are polar cap, and the base cone second is with, bottom
Boring third band, the 4th band of base cone and the 5th band of base cone is to be stitched together by base cone plate and passed through cone circumferential direction connector and cone
The fixed circular cone structure formed of body longitudinal connecting member, the bottom end of second band of base cone are matched with polar cap, the base cone second
The upper end of band is matched with the lower end of the base cone third band, and so on.
2. novel plug formula magnalium feed bin as described in claim 1, it is characterised in that: pass through between the vertex of a cone, cylinder and base cone
It is welded to connect.
3. novel plug formula magnalium feed bin as described in claim 1, it is characterised in that: the feed bin includes at least one cylinder
Body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820528625.9U CN208979554U (en) | 2018-04-14 | 2018-04-14 | Novel plug formula magnalium feed bin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820528625.9U CN208979554U (en) | 2018-04-14 | 2018-04-14 | Novel plug formula magnalium feed bin |
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| Publication Number | Publication Date |
|---|---|
| CN208979554U true CN208979554U (en) | 2019-06-14 |
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ID=66778329
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820528625.9U Active CN208979554U (en) | 2018-04-14 | 2018-04-14 | Novel plug formula magnalium feed bin |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115263062A (en) * | 2022-09-28 | 2022-11-01 | 中化二建集团有限公司 | Flange assembly type aluminum-magnesium stock bin construction method |
-
2018
- 2018-04-14 CN CN201820528625.9U patent/CN208979554U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115263062A (en) * | 2022-09-28 | 2022-11-01 | 中化二建集团有限公司 | Flange assembly type aluminum-magnesium stock bin construction method |
| CN115263062B (en) * | 2022-09-28 | 2023-01-31 | 中化二建集团有限公司 | Flange assembly type aluminum-magnesium stock bin construction method |
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