CN208978111U - A kind of emulsion foaming machine of high-precision proportion - Google Patents
A kind of emulsion foaming machine of high-precision proportion Download PDFInfo
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- CN208978111U CN208978111U CN201821410223.5U CN201821410223U CN208978111U CN 208978111 U CN208978111 U CN 208978111U CN 201821410223 U CN201821410223 U CN 201821410223U CN 208978111 U CN208978111 U CN 208978111U
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Abstract
A kind of emulsion foaming machine of high-precision proportion, including foaming box body, control panel, foamed assembly, mixing component, driving assembly, screw rod pump assembly, major ingredient feed inlet, one feed inlet of auxiliary material, two feed inlet of auxiliary material, air filter, foam discharge port, one group of cooling liquid seal can, two gauge assembly of one gauge assembly of auxiliary material and auxiliary material.The emulsion foaming machine of high-precision proportion described in the utility model, the structure entered provided with major ingredient and auxiliary material and air, the production of latex can be efficiently carried out according to productive temp, mechanical structure is stablized simultaneously, latex is delivered to frothing head combination auxiliary material by screw pump and carries out foaming stirring, then latex is exported by mixing component, the control panel of setting can adjust major ingredient and auxiliary material as far as possible, simultaneous real-time monitoring creation data parameter.
Description
Technical field
The utility model belongs to foaming machine apparatus field, and in particular, to a kind of emulsion foaming machine of high-precision proportion.
Background technique
There are two types of the manufacturing methods of latex foam.One is Deng Lu law popularization, also known as machinery is got blisters method or slow gel method, this
It is using earliest and most common sponge technique.Its process characteristic is that a certain amount of foaming agent is added in latex, utilizes machinery
Stirring blistering, is then added slow gelling agent.Another method is Ta Lelaifa, also known as vacuum foam method.Its process characteristic is
It is foamed with Mechanical Method low power, then metering injection closed mould, vacuumizing makes latex be foamed completely to full of model, freeze setting
After be passed through carbon dioxide gas gel.
In Deng Lupu latex production technology, latex need to be foamed by foaming machine, and latex is the high speed rotation the case where
Under, a certain amount of air is injected, latex blisters after mixing with air and carries out curing molding by the effect of curing agent and thermal energy,
Emulsion foaming machine is most basic, most important machinery in latex foaming product manufacturing machine, and the quality of emulsion foaming machine is directly closed
It is the superiority and inferiority to product quality.The proportion of strict control latex, auxiliary material and air inlet, ability are wanted during emulsion foaming
Guarantee that latex reaches the required quality of production.
Utility model content
Purpose of utility model: the purpose of the utility model is to provide a kind of emulsion foaming machines of high-precision proportion, solve
The problem of accurately controlling material inlet in latex and ratio of adjuvant entrance in accurate control latex production process, improves latex
The quality of production and working efficiency of latex in production process.
Technical solution: the utility model provides a kind of emulsion foaming machine of high-precision proportion, including foaming box body, control
Panel processed, foamed assembly, mixing component, driving assembly, screw rod pump assembly, major ingredient feed inlet, one feed inlet of auxiliary material, auxiliary material two into
Material mouth, air filter, foam discharge port, one group of cooling liquid seal can, two gauge assembly of one gauge assembly of auxiliary material and auxiliary material, it is described
Foamed assembly, mixing component and control panel are arranged on the side wall of foaming box body, on the foamed assembly and mixing component
It is respectively equipped with driving assembly, the driving component, screw rod pump assembly, cooling liquid seal can, one gauge assembly of auxiliary material and auxiliary material two are counted
Amount component is arranged in foaming box body, and the major ingredient feed inlet, one feed inlet of auxiliary material and two feed inlet of auxiliary material are arranged at
It foams on the side wall of box body, the major ingredient feed inlet is connect with screw rod pump assembly, and one feed inlet of auxiliary material and auxiliary material one are counted
Component connection is measured, two feed inlet of auxiliary material is connect with two gauge assembly of auxiliary material, in the driving component and screw rod pump assembly
Equipped with cooling liquid seal can, the air filter is arranged on the side wall of foaming box body, and air filter respectively with spiral shell
Bar pump assembly, cooling liquid seal can are connected with foamed assembly, and one gauge assembly of auxiliary material is connect with foamed assembly, the auxiliary material two
Gauge assembly is connect with mixing component.
Further, the emulsion foaming machine of above-mentioned high-precision proportion, the foamed assembly include foaming stator, foaming turn
Son, first end cover, second end cover, first charging aperture, second charging aperture, the first discharge port, the first coolant pipe and second are cooling
Liquid pipe, foaming rotor setting is in foaming stator, and the rotor that foams is connect with driving assembly, the first end cover and the
Two end caps are separately positioned on two ends of foaming stator, and one end of first coolant pipe and the outer wall of foaming stator connect
It connects, and the other end of the first coolant pipe is connect with first end cover, one end of second coolant pipe and the stator that foams
Outer wall connection, and the other end of the second coolant pipe is connect with second end cover, and the first charging aperture is arranged in first end cover
On, on foaming stator, first discharge port is arranged in second end cover for the second charging aperture setting.
Further, the emulsion foaming machine of above-mentioned high-precision proportion, the inner wall of the foaming stator, which is equipped with one group, to be determined
Son stirring tooth assembly, the stator stirring tooth assembly are arranged by center circular array of the center of circle for the stator that foams, the stator
Stirring tooth assembly includes one group of first stirrer gear, and first stirrer gear is greater than the along the distance between foaming axis stator direction
Cross-sectional width of one stirrer gear along foaming stator shaft orientation;The outer wall of the foaming rotor is equipped with a group rotor and stirs tooth assembly,
The rotor stirring tooth assembly is arranged by center circular array of the center of circle for the rotor that foams, and the rotor stirring tooth assembly includes
One group of first stirrer gear, first stirrer gear are greater than the first stirrer gear along foaming along the distance between foaming rotor axis direction
The cross-sectional width of rotor axial, the first stirrer gear of the foaming stator radially and the first stirrer gear on foaming rotor radial
Interval setting.
Further, the emulsion foaming machine of above-mentioned high-precision proportion, the foaming stator, first end cover and second end cover
It is inside equipped with coolant flow channel, the first end cover is equipped with the first cooling liquid inlet and the first cooling liquid outlet, and the foaming is fixed
Son is equipped with the second cooling liquid inlet and the second cooling liquid outlet, and the second end cover is equipped with third cooling liquid inlet and third
Cooling liquid outlet, first cooling liquid inlet are connected with coolant liquid inlet tube, one end and first of first coolant pipe
Cooling liquid outlet connection, and the other end of the first coolant pipe is connect with the second cooling liquid inlet, second coolant pipe
One end connect with the second cooling liquid outlet, and the other end of the second coolant pipe is connect with third cooling liquid inlet, described
Third cooling liquid outlet is connect with coolant return line.
Further, the emulsion foaming machine of above-mentioned high-precision proportion, the driving component include decelerating motor, shaft,
One group of support plate, bottom plate, fixed connecting plate and one group of bearing block, the bottom plate is arranged on the frame of foaming box body, described
The lower end surface of support plate and fixed connecting plate is arranged on bottom plate, and the bearing block is arranged on the supporting plate, the shaft
One end connects with the deceleration motor, and the other end of shaft is connect with foaming rotor, and the bearing sleeve is located at the outer wall of shaft
On, the fixed connecting plate is connect with the inner wall of foaming box body.
Further, the emulsion foaming machine of above-mentioned high-precision proportion, the mixing component include stirring stator, stirring turn
Son, third end cap, the 4th end cap, third feed inlet, the 4th feed inlet, foam discharge port, third coolant pipe and the 4th are cooling
Liquid pipe, stirring rotator setting is in stirring stator, and stirring rotator is connect with driving assembly, the third end cap and the
Four end caps are separately positioned on two ends of stirring stator, and the third feed inlet is arranged on third end cap, and the foam goes out
Material mouth is arranged on the 4th end cap, and the 4th feed inlet is arranged on third feed inlet, one end of the third coolant pipe
It is connect with third end cap, and the other end of third coolant pipe is connect with the outer wall of stirring stator, the 4th coolant pipe
One end connect with the outer wall of stirring stator, and the other end of the 4th coolant pipe is connect with the 4th end cap.
Further, the emulsion foaming machine of above-mentioned high-precision proportion, the outer wall of the stirring rotator are equipped with one group the
Two stirrer gears and one group of third stirrer gear, second stirrer gear and third stirring space of teeth setting, second stirrer gear
Section is arc, and the section of the third stirrer gear is trapezoidal, the axis of the arc section of second stirrer gear along stirring rotator
Line direction is obliquely installed, and the trapezoid cross section of the third stirrer gear is arranged along the axis direction of stirring rotator.
Further, the emulsion foaming machine of above-mentioned high-precision proportion, the stirring stator, third end cap and the 4th end cap
It is inside equipped with coolant flow channel, the third end cap is equipped with the first cooling liquid inlet and the 5th cooling liquid outlet, and the stirring is fixed
Son is equipped with the 5th cooling liquid inlet and the 4th cooling liquid outlet, and the 4th end cap is equipped with the 4th cooling liquid inlet and the 6th
Cooling liquid outlet, first cooling liquid inlet are connected with coolant liquid inlet tube, one end and the 5th of the third coolant pipe
Cooling liquid outlet connection, and the other end of third coolant pipe is connect with the 5th cooling liquid inlet, the 4th coolant pipe
One end connect with the 4th cooling liquid outlet, and the other end of the 4th coolant pipe is connect with the 4th cooling liquid inlet, described
6th cooling liquid outlet is connect with coolant return line.
Further, the emulsion foaming machine of above-mentioned high-precision proportion, between the screw rod pump assembly and major ingredient feed inlet
Equipped with latex feed pipe, the latex feed pipe is fixed on the outer wall of screw rod pump assembly far from one end of major ingredient feed inlet
On, the screw rod pump assembly includes screw pump ontology, flowmeter and Backwash pipeline, and the flowmeter is defeated with screw pump ontology
Outlet connection, and the other end of flowmeter is connect with one end of the first latex conveyance conduit, one end of the Backwash pipeline
It is connect with screw pump ontology, and the other end of Backwash pipeline is connect with the first latex conveyance conduit, the Backwash pipeline
It is equipped with big flow solenoid valve.
Further, the emulsion foaming machine of above-mentioned high-precision proportion, the cooling liquid seal can are equipped with three, the cooling
Liquid seal can is connect with foamed assembly, mixing component and screw rod pump assembly respectively, and the cooling liquid seal can includes cooling liquid seal can sheet
Body, coolant liquid adding mouth, liquid seal can return pipe, liquid seal can outlet tube, coil pipe return pipe, coil pipe outlet tube and liquid seal can blowdown
Mouthful, the cooling liquid seal can ontology is arranged on the inner wall of foaming box body, and the coolant liquid adding mouth setting is in cooling fluid-tight
The upper end of tank ontology, the liquid seal can return pipe, liquid seal can outlet tube, coil pipe return pipe, coil pipe outlet tube and liquid seal can row
Dirty mouth is arranged at the lower end of cooling liquid seal can ontology, and the cooling liquid seal can body interior is equipped with cooling coil, the liquid
Sealed cans return pipe and liquid seal can outlet tube are connect with cooling liquid seal can ontology, the coil pipe return pipe and coil pipe outlet tube and cooling
Liquid seal can intrinsic cooling coil connection, the liquid seal can outlet tube respectively with foamed assembly, mixing component and screw rod pump group
The cooling liquid inlet of part connects.
Above-mentioned technical proposal can be seen that the utility model has the following beneficial effects: described in the utility model high-precision
The emulsion foaming machine for spending proportion, provided with the structure that major ingredient and auxiliary material and air enter, can according to productive temp efficiently into
The production of row latex, at the same mechanical structure stablize, by screw pump by latex be delivered to frothing head combination auxiliary material carry out foam stir
It mixes, is then exported latex by mixing component, the control panel of setting can adjust major ingredient and auxiliary material as far as possible, while in real time
Monitor creation data parameter.
Detailed description of the invention
Fig. 1-3 is the structural schematic diagram of the emulsion foaming machine of high-precision described in the utility model proportion;
Fig. 4 is the main view of the emulsion foaming machine of high-precision described in the utility model proportion;
Fig. 5 is the rearview of the emulsion foaming machine of high-precision described in the utility model proportion;
Fig. 6 is the structural schematic diagram of cooling liquid seal can described in the utility model;
Fig. 7 is the structural schematic diagram of screw rod pump assembly described in the utility model;
Fig. 8 is the structural schematic diagram of foamed assembly described in the utility model;
Fig. 9 is the partial enlarged view of foamed assembly described in the utility model;
Figure 10 is the explosive view one of foamed assembly described in the utility model;
Figure 11 is the explosive view two of foamed assembly described in the utility model;
Figure 12 is the structural schematic diagram of mixing component described in the utility model;
Figure 13 is the explosive view one of mixing component described in the utility model;
Figure 14 is the explosive view two of mixing component described in the utility model;
Figure 15-18 is the electrical schematic diagram of the emulsion foaming machine of high-precision described in the utility model proportion;
Figure 19 is the structural schematic diagram of the emulsion foaming machine control system of high-precision described in the utility model proportion.
In figure: foaming box body 1, the first latex conveyance conduit 15, the second latex conveyance conduit 16, anti-cleaning machine interface
17, big flow solenoid valve 18, latex feed pipe 19, control panel 2, foamed assembly 3, foaming stator 31, stator stirrer gear group
Part 311, the first stirrer gear 312, handle 313, the second cooling liquid inlet 314, the second cooling liquid outlet 315, sewage pipe 316, hair
Steep rotor 32, rotor stirring tooth assembly 321, first end cover 33, connecting rod 331, nut 332, the first cooling liquid outlet 333, the
Two end caps 34, third cooling liquid inlet 341, third cooling liquid outlet 342, first charging aperture 35, the 36, first electricity of second charging aperture
Magnet valve 361, the first discharge port 37, the first coolant pipe 38, the second coolant pipe 39, mixing component 4, stirring stator 41, handle
411, the 5th cooling liquid inlet 412, the 4th cooling liquid outlet 413, sewage pipe 414, stirring rotator 42, the second stirrer gear 421,
Three stirrer gears 422, third end cap 43, connecting rod 431, nut 432, the 5th cooling liquid outlet 433, the 4th end cap the 44, the 4th are cold
But liquid import 441, the 6th cooling liquid outlet 442, third feed inlet 45, the 4th feed inlet 46, the first solenoid valve 461, foam go out
Material mouth 11, temperature sensor 471, third coolant pipe 48, the 4th coolant pipe 49, driving assembly 5, decelerating motor 51, shaft
52, support plate 53, bottom plate 54, fixed connecting plate 55, bearing block 56, screw rod pump assembly 6, screw pump ontology 61, flowmeter 62, anti-
Flushing pipe 63, major ingredient feed inlet 7, one feed inlet 8 of auxiliary material, two feed inlet 9 of auxiliary material, air filter 10, foam discharge port 11,
Cooling liquid seal can 12, cooling liquid seal can ontology 121, coolant liquid adding mouth 122, liquid seal can return pipe 123, liquid seal can outlet tube
124, coil pipe return pipe 125, coil pipe outlet tube 126, liquid seal can sewage draining exit 127, safety valve 128, drain pipe 129, funnel 1210,
One gauge assembly 13 of auxiliary material, two gauge assembly 14 of auxiliary material, air-conditioning 100, air filter 10, controller 201, is opened metering pump 131
Powered-down source 202, liquid crystal display 203, flow meter modules 204, major ingredient flowmeter 2041, auxiliary material flow meters 2042, auxiliary material two
Flowmeter 2043, air suspended body flowmeter 2044, solenoid valve module 205, air quality regulating valve 2051, sensor module 206,
Converter module 207, screw pump frequency converter 2071, foaming frequency converter 2072, stirring frequency converter 2073, one frequency converter of metering pump
2074, two frequency converter 2075 of metering pump, motor module 208, screw pump motor 2081, foaming motor 2082, stirring motor 2083,
One motor 2084 of metering pump, two motor 2085 of metering pump, main power source 209, first branch power supply 200, second branch power supply 300.
Specific embodiment
The embodiments of the present invention are described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning
Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Below by ginseng
The embodiment for examining attached drawing description is exemplary, it is intended to for explaining the utility model, and should not be understood as to the utility model
Limitation.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " up time
The orientation or positional relationship of the instructions such as needle ", " counterclockwise " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of
Describe the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, the meaning of " multiple "
It is two or more, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood as the case may be
Concrete meaning in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features directly contact, and also may include that the first and second features are not direct contacts but lead to
Cross the other characterisation contact between them.Moreover, fisrt feature includes above the second feature " above ", " above " and " above "
One feature is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.First is special
Sign is directly below and diagonally below the second feature including fisrt feature under the second feature " below ", " below " and " below ", or only
Indicate that first feature horizontal height is less than second feature.
Embodiment
The emulsion foaming machine of high-precision proportion as shown in Figs. 1-5, including foaming box body 1, control panel 2, foaming group
Part 3, mixing component 4, driving assembly 5, screw rod pump assembly 6, major ingredient feed inlet 7, one feed inlet 8 of auxiliary material, two feed inlet 9 of auxiliary material,
Air filter 10,11, one groups of foam discharge port cooling liquid seal cans 12, one gauge assembly 13 of auxiliary material and two gauge assembly of auxiliary material
14, the foamed assembly 3, mixing component 4 and control panel 2 are arranged on the side wall of foaming box body 1, the foamed assembly 3
Be respectively equipped with driving assembly 5 on mixing component 4, the driving component 5, screw rod pump assembly 6, cooling liquid seal can 12, auxiliary material one
Gauge assembly 13 and two gauge assembly 14 of auxiliary material are arranged in foaming box body 1, and the major ingredient feed inlet 7, auxiliary material one are fed
Mouth 8 and two feed inlet 9 of auxiliary material are arranged on the side wall of foaming box body 1, and the major ingredient feed inlet 7 connects with screw rod pump assembly 6
It connects, one feed inlet 8 of auxiliary material is connect with one gauge assembly 13 of auxiliary material, two feed inlet 9 of auxiliary material and two gauge assembly of auxiliary material
14 connect, and cooling liquid seal can 12 is equipped in the driving component 5 and screw rod pump assembly 6, and the setting of air filter 10 exists
Foam on the side wall of box body 1, and air filter 10 respectively with screw rod pump assembly 6, cooling liquid seal can 12 and foamed assembly 3
Connection, one gauge assembly 13 of auxiliary material are connect with foamed assembly 3, and two gauge assembly 14 of auxiliary material is connect with mixing component 4.
It is equipped with air-conditioning 100 on the outer wall of foaming box body 1, adjusts the temperature of foaming machine.
Foamed assembly 3 as illustrated in figs. 8-11 includes foaming stator 31, foaming rotor 32, first end cover 33, second end cover
34, first charging aperture 35, second charging aperture 36, the first discharge port 37, the first coolant pipe 38 and the second coolant pipe 39, it is described
The setting of rotor 32 foam in foaming stator 31, and the rotor 32 that foams is connect with driving assembly 5, the first end cover 33 and the
Two end caps 34 are separately positioned on two ends of foaming stator 31, one end of first coolant pipe 38 and the stator 31 that foams
Outer wall connection, and the other end of the first coolant pipe 38 is connect with first end cover 33, one end of second coolant pipe 39
Connect with the outer wall of foaming stator 31, and the other end of the second coolant pipe 39 is connect with second end cover 34, described first into
Material mouth 35 is arranged in first end cover 33, and the setting of second charging aperture 36 is on foaming stator 31, first discharge port 37
It is arranged in second end cover 34.One group of connecting rod 331, the connecting rod 331 are equipped between first end cover 33 and second end cover 34
Two ends be equipped with external screw thread, two ends of the connecting rod 331 pass through stretching for first end cover 33 and second end cover 34
Outlet is equipped with nut 332.The inner wall of foaming stator 31 is equipped with one group of stator and stirs tooth assembly 311, the stator stirrer gear group
Part 311 is arranged by center circular array of the center of circle for the stator 31 that foams, and the stator stirring tooth assembly 311 includes one group first
Stirrer gear 312, first stirrer gear 312 are greater than 312 edge of the first stirrer gear along the distance between foaming 31 axis direction of stator
Foam the axial cross-sectional width of stator 31.The outer wall of foaming rotor 32 is equipped with a group rotor and stirs tooth assembly 321, the rotor
It stirs tooth assembly 321 to arrange by center circular array of the center of circle for the rotor 32 that foams, the rotor stirring tooth assembly 321 includes
One group of first stirrer gear 312, first stirrer gear 312 are greater than the first stirring along the distance between foaming 32 axis direction of rotor
Tooth 312 is along the axial cross-sectional width of foaming rotor 32.Foam the first stirrer gear 312 of stator 31 radially and foaming 32 diameter of rotor
The first upward stirrer gear 312 is spaced setting.The outer wall of foaming stator 31 is equipped with one group of handle 313.In second charging aperture 36
Equipped with the first solenoid valve 361.Coolant flow channel is equipped in foaming stator 31, first end cover 33 and second end cover 34.First end cover
33 are equipped with the first cooling liquid inlet and the first cooling liquid outlet 333, and the foaming stator 31 is equipped with the second cooling liquid inlet
314 and second cooling liquid outlet 315, the second end cover 34 be equipped with third cooling liquid inlet 341 and third cooling liquid outlet
342, first cooling liquid inlet is connected with coolant liquid inlet tube, one end of first coolant pipe 38 and the first coolant liquid
333 connection of outlet, and the other end of the first coolant pipe 38 is connect with the second cooling liquid inlet 314, second coolant liquid
One end of pipe 39 is connect with the second cooling liquid outlet 315, and the other end of the second coolant pipe 39 and third cooling liquid inlet
341 connections, the third cooling liquid outlet 342 are connect with coolant return line.The stator 31 that foams is equipped with sewage pipe 316.
Mixing component 4 as shown in figs. 12-14 includes stirring stator 41, stirring rotator 42, third end cap 43, the 4th end cap
44, third feed inlet 45, the 4th feed inlet 46, foam discharge port 11, third coolant pipe 48 and the 4th coolant pipe 49, it is described
The setting of stirring rotator 42 is in stirring stator 41, and stirring rotator 42 is connect with driving assembly 5, the third end cap 43 and the
Four end caps 44 are separately positioned on two ends of stirring stator 41, and the third feed inlet 45 is arranged on third end cap 43, institute
Foam discharge port 11 to be stated to be arranged on the 4th end cap 44, the 4th feed inlet 46 is arranged on third feed inlet 45, and described the
One end of three coolant pipes 48 is connect with third end cap 43, and the other end of third coolant pipe 48 and stirring stator 41 is outer
One end of wall connection, the 4th coolant pipe 49 is connect with the outer wall of stirring stator 41, and the 4th coolant pipe 49 is another
One end is connect with the 4th end cap 44.One group of connecting rod 431, the connecting rod are equipped between third end cap 43 and the 4th end cap 44
431 two ends are equipped with external screw thread, and two ends of the connecting rod 431 pass through third end cap 43 and the 4th end cap 44
Extension end is equipped with nut 432.The outer wall of stirring rotator 42 is equipped with one group of second stirrer gear 421 and one group of third stirrer gear 422,
Second stirrer gear 421 and the setting of the interval of third stirrer gear 422, the section of second stirrer gear 421 are arc, described the
The section of three stirrer gears 422 be it is trapezoidal, the arc section of second stirrer gear 421 is tilted along the axis direction of stirring rotator 42
The trapezoid cross section of setting, the third stirrer gear 422 is arranged along the axis direction of stirring rotator 42.On the outer wall for stirring stator 41
Equipped with one group of handle 411.4th feed inlet 46 is equipped with second solenoid valve 461.Foam discharge port 11 is equipped with temperature sensor
471.Coolant flow channel is equipped in stirring stator 41, third end cap 43 and the 4th end cap 44.It is cold that third end cap 43 is equipped with first
But liquid import and the 5th cooling liquid outlet 433, the stirring stator 41 are equipped with the 5th cooling liquid inlet 412 and the 4th coolant liquid
Outlet 413, the 4th end cap 44 are equipped with the 4th cooling liquid inlet 441 and the 6th cooling liquid outlet 442, and described first is cooling
Liquid import is connected with coolant liquid inlet tube, and one end of the third coolant pipe 48 is connect with the 5th cooling liquid outlet 433, and
The other end of third coolant pipe 48 is connect with the 5th cooling liquid inlet 412, one end and the 4th of the 4th coolant pipe 49
Cooling liquid outlet 413 connects, and the other end of the 4th coolant pipe 49 is connect with the 4th cooling liquid inlet 441, and the described 6th
Cooling liquid outlet 442 is connect with coolant return line.It stirs stator 41 and is equipped with sewage pipe 414.
The specific structure of driving assembly 5 on above-mentioned foamed assembly 3 and mixing component 4 are as follows: driving assembly 5 includes the electricity that slows down
Machine 51,52, one groups of support plates 53 of shaft, bottom plate 54, fixed connecting plate 55 and one group of bearing block 56, the setting of bottom plate 54 are being sent out
On the frame for steeping box body 1, the lower end surface of the support plate 53 and fixed connecting plate 55 is respectively provided on a substrate 54, the bearing
Seat 56 is arranged in support plate 53, and one end of the shaft 52 is connect with decelerating motor 51, and the other end and hair of shaft 52
It steeps rotor 32 to connect, the bearing block 56 is set on the outer wall of shaft 52, the fixed connecting plate 55 and foaming box body 1
Inner wall connection.
It is equipped with the first latex conveyance conduit 15 between screw rod pump assembly 6 and first charging aperture 35 as shown in Figure 7, described the
The second latex conveyance conduit 16 is equipped between one discharge port 37 and third feed inlet 45, the major ingredient feed inlet 7 is equipped with anti-clear
Big flow solenoid valve 18 is equipped on washing machine interface 17, the major ingredient feed inlet 7 and anti-cleaning machine interface 17.Screw rod pump assembly 6
Latex feed pipe 19 is equipped between major ingredient feed inlet 7, the one end of the latex feed pipe 19 far from major ingredient feed inlet 7 is solid
It is scheduled on the outer wall of screw rod pump assembly 6, the screw rod pump assembly 6 includes screw pump ontology 61, flowmeter 62 and Backwash pipeline
63, the flowmeter 62 is connect with the output end of screw pump ontology 61, and the other end of flowmeter 62 and the first latex convey
One end of pipeline 15 connects, and one end of the Backwash pipeline 63 is connect with screw pump ontology 61, and Backwash pipeline 63
The other end is connect with the first latex conveyance conduit 15, and the Backwash pipeline 63 is equipped with big flow solenoid valve 18.
There are three cooling liquid seal can 12 as shown in FIG. 6 is set, the cooling liquid seal can 12 respectively with foamed assembly 3, stirring
Component 4 and screw rod pump assembly 6 connect, the cooling liquid seal can 12 include cooling liquid seal can ontology 121, coolant liquid adding mouth 122,
Liquid seal can return pipe 123, liquid seal can outlet tube 124, coil pipe return pipe 125, coil pipe outlet tube 126 and liquid seal can sewage draining exit 127,
The cooling liquid seal can ontology 121 is arranged on the inner wall of foaming box body 1, and the coolant liquid adding mouth 122 is arranged in cooling
The upper end of liquid seal can ontology 121, the liquid seal can return pipe 123, liquid seal can outlet tube 124, coil pipe return pipe 125, coil pipe
Outlet tube 126 and liquid seal can sewage draining exit 127 are arranged at the lower end of cooling liquid seal can ontology 121, the cooling liquid seal can sheet
Cooling coil, the liquid seal can return pipe 123 and liquid seal can outlet tube 124 and cooling liquid seal can ontology 121 are equipped with inside body 121
Connection, the coil pipe return pipe 125 and coil pipe outlet tube 126 are connect with the cooling coil in cooling liquid seal can ontology 121, described
Liquid seal can outlet tube 124 is connect with the cooling liquid inlet of foamed assembly 3, mixing component 4 and screw rod pump assembly 6 respectively.Coolant liquid
Adding mouth 122 is equipped with safety valve 128, and the side wall of the cooling liquid seal can ontology 121 is equipped with drain pipe 129.Cooling fluid-tight
The safety valve 128 of 12 upper end of tank is detachable structure, and safety valve 128 is dismantled to come, and funnel 1210 is inserted into coolant liquid adding mouth
In 122, coolant liquid can be added.
In addition, one gauge assembly 13 of auxiliary material and two gauge assembly 14 of auxiliary material are made of metering pump 131 and flowmeter 62, institute
State the output end that metering pump 131 is arranged in flowmeter 62, the output end of the flowmeter 62 respectively with foamed assembly 3 and stirring group
Part 4 connects, and the input terminal of the metering pump 131 is connect with one feed inlet 8 of auxiliary material and two feed inlet 9 of auxiliary material respectively.
The course of work of above-mentioned foaming machine: include the following steps:
1) major ingredient feed inlet 7, one feed inlet 8 of auxiliary material and two feed inlet 9 of auxiliary material are connect with Raw material pail respectively, by air mistake
Air conduit is connected on filter 10;
2) latex is delivered in foamed assembly 3 by screw rod pump assembly 6, while air filter 10 is into screw rod pump assembly 6
Convey air;
3) auxiliary material one is delivered in foamed assembly 3 by one gauge assembly 13 of auxiliary material;
4) latex and auxiliary material one are stirred foaming by foamed assembly 3, at the same air filter 10 into foamed assembly 3 not
It forfeits into air;
5) after the completion of foaming, material is delivered in mixing component 4 by foamed assembly 3, while two gauge assembly 14 of auxiliary material will
Auxiliary material two is delivered in mixing component 4;
6) material is stirred in mixing component 4, and foaming raw material is exported from foam discharge port 11;
7) in the above-mentioned steps 1-6 course of work, cooling liquid seal can 12 is constantly to foamed assembly 3, mixing component 4, driving
Component 5 and screw rod pump assembly 6 cool down;
8) 1) -7 are constantly repeated the above steps), carry out the production of latex;
9) in latex transmission process, screw pump ontology 61 carries out the conveying of latex, and flowmeter 62 constantly monitors the defeated of latex
The amount of sending;
10) auxiliary material one perhaps in two transmission process of auxiliary material metering pump 131 according to setting convey a certain amount of auxiliary material one or
Auxiliary material two, flowmeter 62 monitor the auxiliary material one or auxiliary material that the conveying capacity flowmeter 62 of the perhaps auxiliary material two of auxiliary material one will test
Two flow value feeds back to metering pump 131, and metering pump 131 can carry out the adjusting of two flow of auxiliary material one or auxiliary material, metering pump 131
Closed-loop control is carried out with flow of the flowmeter 62 to auxiliary material one or auxiliary material two.
A kind of control system of the emulsion foaming machine of the high-precision proportion of the utility model as shown in figures 15-19, including
Air filter 10, controller 201, Switching Power Supply 202, liquid crystal display 203, flow meter modules 204, solenoid valve module 205,
Sensor module 206, converter module 207, motor module 208, main power source 209, first branch power supply 200 and second branch electricity
Source 300, the converter module 207 and motor module 208 are electrically connected with main power source 209, and the air filter 10 is opened
Powered-down source 202 and liquid crystal display 203 are electrically connected with first branch power supply 200, the controller 201, flow meter modules
204, solenoid valve module 205 and sensor module 206 are electrically connected with second branch power supply 300, the Switching Power Supply 202
Input terminal is connect with first branch power supply 200, and the output end of Switching Power Supply 202 is connect with second branch power supply 300, described
Flow meter modules 204 and sensor module 206 are connect with the input terminal of controller 201, the solenoid valve module 205, air mistake
Filter 10 and converter module 207 are connect with the output end of controller 201, and the converter module 207 connects with motor module 208
It connects, the controller 201 controls the revolving speed that converter module 207 adjusts motor module 208.Flow meter modules 204 include major ingredient
Flowmeter 2041, auxiliary material flow meters 2042, two flowmeter 2043 of auxiliary material and air suspended body flowmeter 2044, the major ingredient flow
Meter 2041, auxiliary material flow meters 2042, two flowmeter 2043 of auxiliary material and air suspended body flowmeter 2044 are defeated with controller 201
Enter end connection.Converter module 207 includes screw pump frequency converter 2071, foaming frequency converter 2072, stirring frequency converter 2073, metering
Two frequency converter 2075 of a frequency converter 2074 and metering pump is pumped, the screw pump frequency converter 2071, foaming frequency converter 2072, stirring become
Frequency device 2073, one frequency converter 2074 of metering pump and two frequency converter 2075 of metering pump are connect with the output end of controller 201.Motor
Module 208 includes screw pump motor 2081, foaming motor 2082, stirring motor 2083, one motor 2084 of metering pump and metering pump
Two motors 2085, the screw pump motor 2081 are connect with screw pump frequency converter 2071, and the foaming motor 2082 becomes with foaming
Frequency device 2072 connects, and the stirring motor 2083 is connect with stirring frequency converter 2073, one motor 2084 of metering pump and metering
A frequency converter 2074 connection is pumped, two motor 2085 of metering pump is connect with two frequency converter 2075 of metering pump.First branch power supply
Air-conditioning 100 is also connected on 200.Contain air quality regulating valve 2051, the air quality regulating valve in solenoid valve module 205
2051 connect with air filter 10.Major ingredient flowmeter 2041, auxiliary material flow meters 2042 and two flowmeter 2043 of auxiliary material will streams
Amount information feeds back to controller 201, and the controller 201 compares major ingredient flowmeter 2041, auxiliary material flow meters 2042, auxiliary material two
The feedback information of flowmeter 2043 and air suspended body flowmeter 2044 is compared with the flow information set in controller 201,
And 201 adjustable screw pump frequency conversion device 2071 of controller, two frequency converter 2075 of one frequency converter 2074 of metering pump and metering pump
Information, thus the revolving speed of two motor 2085 of adjusting screw rod pump motor 2081, one motor 2084 of metering pump and metering pump.Air float
Air mass flow information is fed back to controller 201 by flowmeter 2044, and the controller 201 controls air quality regulating valve 2051 and adjusts
Save the quality of air.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvement can also be made, these improvement also should be regarded as
The protection scope of the utility model.
Claims (10)
1. a kind of emulsion foaming machine of high-precision proportion, it is characterised in that: including foaming box body (1), control panel (2), hair
Steep component (3), mixing component (4), driving assembly (5), screw rod pump assembly (6), major ingredient feed inlet (7), one feed inlet of auxiliary material
(8), two feed inlet of auxiliary material (9), air filter (10), foam discharge port (11), one group of cooling liquid seal can (12), auxiliary material one are counted
Component (13) and two gauge assembly of auxiliary material (14) are measured, the foamed assembly (3), mixing component (4) and control panel (2) setting exist
It foams on the side wall of box body (1), is respectively equipped with driving assembly (5) on the foamed assembly (3) and mixing component (4), it is described
Driving assembly (5), screw rod pump assembly (6), cooling liquid seal can (12), two gauge assembly of one gauge assembly of auxiliary material (13) and auxiliary material
(14) it is arranged in foaming box body (1), the major ingredient feed inlet (7), two feed inlet of one feed inlet of auxiliary material (8) and auxiliary material
(9) it is arranged on the side wall of foaming box body (1), the major ingredient feed inlet (7) connect with screw rod pump assembly (6), described auxiliary
Expect that a feed inlet (8) is connect with one gauge assembly of auxiliary material (13), two feed inlet of auxiliary material (9) and two gauge assembly of auxiliary material (14)
It connects, is equipped with cooling liquid seal can (12) in the driving component (5) and screw rod pump assembly (6), the air filter (10)
Be arranged on the side wall of foaming box body (1), and air filter (10) respectively with screw rod pump assembly (6), cooling liquid seal can
(12) it is connect with foamed assembly (3) connection, one gauge assembly of auxiliary material (13) with foamed assembly (3), the auxiliary material two measures
Component (14) is connect with mixing component (4).
2. the emulsion foaming machine of high-precision proportion according to claim 1, it is characterised in that: foamed assembly (3) packet
Include foaming stator (31), foaming rotor (32), first end cover (33), second end cover (34), first charging aperture (35), the second charging
Mouth (36), the first discharge port (37), the first coolant pipe (38) and the second coolant pipe (39), foaming rotor (32) setting
In foaming stator (31), and the rotor that foams (32) is connect with driving assembly (5), the first end cover (33) and second end cover
(34) two ends of foaming stator (31), one end of first coolant pipe (38) and foaming stator (31) are separately positioned on
Outer wall connection, and the other end of the first coolant pipe (38) is connect with first end cover (33), second coolant pipe
(39) one end is connect with the outer wall of foaming stator (31), and the other end of the second coolant pipe (39) and second end cover (34)
Connection, the first charging aperture (35) are arranged on first end cover (33), and second charging aperture (36) setting is in foaming stator
(31) on, first discharge port (37) is arranged on second end cover (34).
3. the emulsion foaming machine of high-precision proportion according to claim 2, it is characterised in that: foaming stator (31)
Inner wall is equipped with one group of stator and stirs tooth assembly (311), and stator stirring tooth assembly (311) is with the center of circle of the stator that foams (31)
For the arrangement of center circular array, stator stirring tooth assembly (311) includes one group of first stirrer gear (312), and described first
Stirrer gear (312) is greater than the first stirrer gear (312) along foaming stator (31) along the distance between foaming stator (31) axis direction
Axial cross-sectional width;The outer wall of foaming rotor (32) is equipped with group rotor stirring tooth assembly (321), and the rotor stirs
Teeth component (321) is arranged by center circular array of the center of circle of the rotor that foams (32), and the rotor stirs tooth assembly (321)
Including one group of first stirrer gear (312), first stirrer gear (312) is big along the distance between foaming rotor (32) axis direction
In the first stirrer gear (312) along the cross-sectional width of foaming rotor (32) axial direction, described stator (31) first stirring radially of foaming
The first stirrer gear (312) of teeth (312) and foaming rotor (32) radially, which is spaced, to be arranged.
4. the emulsion foaming machine of high-precision proportion according to claim 2 or 3, it is characterised in that: the foaming stator
(31), it is equipped with coolant flow channel in first end cover (33) and second end cover (34), it is cold that the first end cover (33) is equipped with first
But liquid import and the first cooling liquid outlet (333), the foaming stator (31) are equipped with the second cooling liquid inlet (314) and second
Cooling liquid outlet (315), the second end cover (34) are equipped with third cooling liquid inlet (341) and third cooling liquid outlet
(342), first cooling liquid inlet is connected with coolant liquid inlet tube, one end of first coolant pipe (38) and first cold
But liquid outlet (333) connection, and the other end of the first coolant pipe (38) is connect with the second cooling liquid inlet (314), it is described
One end of second coolant pipe (39) is connect with the second cooling liquid outlet (315), and the other end of the second coolant pipe (39)
It is connect with third cooling liquid inlet (341), the third cooling liquid outlet (342) connect with coolant return line.
5. the emulsion foaming machine of high-precision proportion according to claim 1, it is characterised in that: the driving component (5) packet
Include decelerating motor (51), shaft (52), one group of support plate (53), bottom plate (54), fixed connecting plate (55) and one group of bearing block
(56), the bottom plate (54) setting is on the frame of foaming box body (1), the support plate (53) and fixed connecting plate (55)
Lower end surface is arranged on bottom plate (54), and the bearing block (56) is arranged on support plate (53), one end of the shaft (52)
It is connect with decelerating motor (51), and the other end of shaft (52) is connect with foaming rotor (32), the bearing block (56) is arranged
On the outer wall of shaft (52), the fixed connecting plate (55) connect with the inner wall of foaming box body (1).
6. the emulsion foaming machine of high-precision proportion according to claim 1, it is characterised in that: mixing component (4) packet
Include stirring stator (41), stirring rotator (42), third end cap (43), the 4th end cap (44), third feed inlet (45), the 4th charging
Mouth (46), foam discharge port (11), third coolant pipe (48) and the 4th coolant pipe (49), stirring rotator (42) setting
In stirring stator (41), and stirring rotator (42) is connect with driving assembly (5), the third end cap (43) and the 4th end cap
(44) two ends of stirring stator (41) are separately positioned on, the third feed inlet (45) is arranged on third end cap (43),
The foam discharge port (11) is arranged on the 4th end cap (44), and the 4th feed inlet (46) is arranged in third feed inlet (45)
On, one end of the third coolant pipe (48) is connect with third end cap (43), and the other end of third coolant pipe (48)
It being connect with the outer wall of stirring stator (41), one end of the 4th coolant pipe (49) is connect with the outer wall of stirring stator (41),
And the other end of the 4th coolant pipe (49) is connect with the 4th end cap (44).
7. the emulsion foaming machine of high-precision proportion according to claim 6, it is characterised in that: the stirring rotator (42)
Outer wall is equipped with one group of second stirrer gear (421) and one group of third stirrer gear (422), second stirrer gear (421) and third
The setting of stirrer gear (422) interval, the section of second stirrer gear (421) are arc, the section of the third stirrer gear (422)
To be trapezoidal, the arc section of second stirrer gear (421) is obliquely installed along the axis direction of stirring rotator (42), the third
The trapezoid cross section of stirrer gear (422) is arranged along the axis direction of stirring rotator (42).
8. the emulsion foaming machine of high-precision proportion according to claim 7, it is characterised in that: the stirring stator (41),
Be equipped with coolant flow channel in third end cap (43) and the 4th end cap (44), the third end cap (43) be equipped with the first coolant liquid into
Mouth and the 5th cooling liquid outlet (433), the stirring stator (41) are equipped with the 5th cooling liquid inlet (412) and the 4th coolant liquid
It exports (413), the 4th end cap (44) is equipped with the 4th cooling liquid inlet (441) and the 6th cooling liquid outlet (442), described
First cooling liquid inlet is connected with coolant liquid inlet tube, one end of the third coolant pipe (48) and the 5th cooling liquid outlet
(433) it connects, and the other end of third coolant pipe (48) is connect with the 5th cooling liquid inlet (412), the described 4th is cooling
One end of liquid pipe (49) is connect with the 4th cooling liquid outlet (413), and the other end of the 4th coolant pipe (49) and the 4th cold
But liquid import (441) connects, and the 6th cooling liquid outlet (442) connect with coolant return line.
9. the emulsion foaming machine of high-precision proportion according to claim 1, it is characterised in that: the screw rod pump assembly (6)
Latex feed pipe (19) are equipped between major ingredient feed inlet (7), the latex feed pipe (19) is far from major ingredient feed inlet (7)
One end be fixed on the outer wall of screw rod pump assembly (6), the screw rod pump assembly (6) includes screw pump ontology (61), flowmeter
(62) and Backwash pipeline (63), the flowmeter (62) connect with the output end of screw pump ontology (61), and flowmeter
(62) the other end is connect with one end of the first latex conveyance conduit (15), one end of the Backwash pipeline (63) and screw pump
Ontology (61) connection, and the other end of Backwash pipeline (63) is connect with the first latex conveyance conduit (15), the backwash
Pipeline (63) is equipped with big flow solenoid valve (18).
10. the emulsion foaming machine of high-precision proportion according to claim 1, it is characterised in that: the cooling liquid seal can
(12) there are three setting, the cooling liquid seal can (12) connects with foamed assembly (3), mixing component (4) and screw rod pump assembly (6) respectively
It connects, the cooling liquid seal can (12) includes cooling liquid seal can ontology (121), coolant liquid adding mouth (122), liquid seal can return pipe
(123), liquid seal can outlet tube (124), coil pipe return pipe (125), coil pipe outlet tube (126) and liquid seal can sewage draining exit (127), institute
Cooling liquid seal can ontology (121) setting is stated on the inner wall of foaming box body (1), coolant liquid adding mouth (122) setting exists
The upper end of cooling liquid seal can ontology (121), the liquid seal can return pipe (123), liquid seal can outlet tube (124), coil pipe reflux
Pipe (125), coil pipe outlet tube (126) and liquid seal can sewage draining exit (127) are arranged at the lower end of cooling liquid seal can ontology (121)
Portion, the cooling liquid seal can ontology (121) is internal to be equipped with cooling coil, and the liquid seal can return pipe (123) and liquid seal can go out liquid
Pipe (124) is connect with liquid seal can ontology (121) are cooled down, the coil pipe return pipe (125) and coil pipe outlet tube (126) and coolant liquid
In sealed cans ontology (121) cooling coil connection, the liquid seal can outlet tube (124) respectively with foamed assembly (3), mixing component
(4) it is connected with the cooling liquid inlet of screw rod pump assembly (6).
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CN201821410223.5U CN208978111U (en) | 2018-08-30 | 2018-08-30 | A kind of emulsion foaming machine of high-precision proportion |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108790000A (en) * | 2018-08-30 | 2018-11-13 | 苏州科易特自动化科技有限公司 | A kind of emulsion foaming machine of intelligence high-precision proportioning |
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2018
- 2018-08-30 CN CN201821410223.5U patent/CN208978111U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108790000A (en) * | 2018-08-30 | 2018-11-13 | 苏州科易特自动化科技有限公司 | A kind of emulsion foaming machine of intelligence high-precision proportioning |
CN108790000B (en) * | 2018-08-30 | 2023-07-18 | 苏州科易特自动化科技有限公司 | Intelligent high-precision proportioning latex foaming machine |
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Effective date of registration: 20191015 Address after: 1-2, Fuxing Group, Huadong village, xieja Town, Gaoyou City, Yangzhou City, Jiangsu Province Patentee after: Jiangsu gangze Intelligent Equipment Co., Ltd. Address before: Taicang City, Suzhou City, Jiangsu Province, and 215400 Metro Jianxiong Road No. 1 Patentee before: SUZHOU CONYET AUTOMATION TECHNOLOGY CO., LTD. |
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