CN208977318U - A kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove - Google Patents
A kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove Download PDFInfo
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- CN208977318U CN208977318U CN201821480572.4U CN201821480572U CN208977318U CN 208977318 U CN208977318 U CN 208977318U CN 201821480572 U CN201821480572 U CN 201821480572U CN 208977318 U CN208977318 U CN 208977318U
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Abstract
The utility model discloses a kind of processing tools of large synchronous motor armature spindle herringbone magnet steel mounting groove, angle fine-adjustment mechanism is rotated including workbench, axis support device, magnetic yoke support device, axis rotating mechanism and axis, the axis support device includes Left-side support mechanism and Right side support mechanism, the magnetic yoke support device includes front side supporting mechanism and Backside support mechanism, the axis rotating mechanism includes tooling bracket, rotary encoder, cushion block and encoder mounting seat, and the axis rotation angle fine-adjustment mechanism includes two jack and two bolts.The processing tool of the large synchronous motor armature spindle herringbone magnet steel mounting groove of the utility model, armature spindle may be implemented can continuous and stable rotation, accurate equal part and reliable location, guarantee armature spindle equal indicative and geometric accuracy, completes the processing of herringbone plane and magnet steel mounting groove on armature spindle.
Description
Technical field
The utility model relates to a kind of processing tools of large synchronous motor armature spindle herringbone magnet steel mounting groove.
Background technique
In large synchronous motor, rotor spindle structure is very special, please refers to Fig. 1 a and Fig. 1 b, and large synchronous motor turns
Sub- axle construction mainly consists of three parts, and left side non-shaft stretching end hollow shaft 101, central hollow magnetic yoke 102 and right side axle stretch end are empty
The big end end face seam allowance outer circle and plane of mandrel 103, left side non-shaft stretching end hollow shaft 101 and right side axle stretch end hollow shaft 103 with
The inner circle and plane of 102 inner circle upper flange of central hollow magnetic yoke cooperate, and mating surface, which uses, matches pin hole processing, sell bolt using strength
104 are linked together the axis at both ends with magnetic yoke.The bearing guard of two sides is set to keep coaxial, magnetic with magnetic yoke outer circle by Vehicle Processing again
Yoke part is a cylinder, need to process 56 tapered planes in cylinder outer circle, using axial middle position as line of demarcation, both sides respectively process 28
A tapered plane is distributed in herringbone, and two parallel magnet steel mounting grooves (dovetail slot) 105, Zong Gong are arranged on each tapered plane
The dovetail slot of 28 groups of lambdoid tapered planes and mounting magnetic steel of processing, circumference equal dividing degree, symmetry, size are needed in magnetic yoke outer circle
Tolerance and surface roughness requirements are quite high.
The material of large synchronous motor armature spindle is Q345 steel, is forged, conditioned heat treatment, machine cut performance
Well.Fig. 2 a and Fig. 2 b is please referred to, the particular technique requirement of herringbone magnet steel mounting groove is: the axial direction of tapered plane center line and axis
Centerlines: 3.13 °;Tapered plane position degree: < 0.1mm;Two interplanar spacings of 180 ° of distributions: 2081 (- 0.2/-0.4) mm;
Two plane symmetries of 180 ° of distributions: < 0.1mm;The flatness of tapered plane: < 0.1mm;The position degree of two dovetail slots :≤
0.02mm;The depth of dovetail slot: 10.5 (+0.3/+0.2) mm;The notch size of dovetail slot: 25 (+0.3/+0.1) mm;Dovetail slot
Bottom size: 32.6 (+0.3/+0.1) mm;The surface roughness of machined surface: Ra.3.2.
The processing of armature spindle herringbone magnet steel mounting groove need to solve following critical issue:
1. the symmetry requirement of axial sides slot is relatively high, otherwise easily cause two sides electrical property inconsistent, generates unilateral axis
To component;
2. magnet steel mounting groove circumference equal dividing degree;
3. slot bottom is to the distance controlling of axis center;
The selection and determination of benchmark when 4. slot is processed.
The difficulty that these problems solve is very big, need to solve one by one, really could effectively process rotor herringbone magnetic
Steel mounting groove.
Utility model content
The purpose of the utility model is to overcome the defects of the prior art, provide a kind of large synchronous motor armature spindle herringbone
The processing tool of shape magnet steel mounting groove, may be implemented armature spindle can continuous and stable rotation, accurate equal part and reliable location, guarantee
Armature spindle equal indicative and geometric accuracy complete the processing of herringbone plane and magnet steel mounting groove on armature spindle.
Realizing the technical solution of above-mentioned purpose is: a kind of large synchronous motor armature spindle herringbone magnet steel mounting groove plus
Work tooling, armature spindle include that sequentially connected left side non-shaft stretching end hollow shaft, central hollow magnetic yoke and right-hand axis are stretched from left to right
Hollow shaft is held, the processing tool includes workbench, axis support device, magnetic yoke support device, axis rotating mechanism and axis rotation
Angle fine-adjustment mechanism, in which:
The axis support device includes Left-side support mechanism and Right side support mechanism, the Left-side support mechanism and right side branch
Support mechanism is symmetrical set on the working platform;The Left-side support mechanism is identical with the structure of Right side support mechanism,
It include first party bottom seat and slipper bracket, the slipper bracket includes longitudinally disposed supporting plate and is provided on the supporting plate
Left and right perforation axis hole, the supporting plate is fixed on the top of the first party bottom seat, the bottom end of the first party bottom seat
It fixes on the working platform;
The outer diameter of the internal diameter of the axis hole of the slipper bracket of the Left-side support mechanism and the left side non-shaft stretching end hollow shaft
It is adapted, the left side non-shaft stretching end hollow shaft is plugged in the axis hole of the slipper bracket of the Left-side support mechanism;
The outer diameter phase of the internal diameter of the axis hole of the slipper bracket of the Right side support mechanism and the right side axle stretch end hollow shaft
Adaptation, the right side axle stretch end hollow shaft are plugged in the axis hole of the slipper bracket of the Right side support mechanism;
The magnetic yoke support device includes front side supporting mechanism and Backside support mechanism, the front side supporting mechanism and rear side
It being symmetrical arranged on the working platform before and after supporting mechanism, the front side supporting mechanism is identical with Backside support mechanism structure,
Include second party bottom seat, be fixed on the L shape support plate on its top and be fixed on vertical in the vertical portion of the L shape support plate
To check lock lever, the second party bottom seat is fixed on the working platform, longitudinal check lock lever of the front side supporting mechanism and
Longitudinal check lock lever of Backside support mechanism is pressed on the horizontal radial two sides of the central hollow magnetic yoke correspondingly;
The axis rotating mechanism includes tooling bracket, rotary encoder, cushion block and encoder mounting seat, the tooling branch
Frame is mounted on the left side of the left side non-shaft stretching end hollow shaft, and the axis of the rotary encoder is connected with the tooling bracket,
The stator of the rotary encoder is fixed on the cushion block, and the cushion block is fixed on the top of the encoder mounting seat,
The bottom end of the encoder mounting seat is fixed on the working platform, and the encoder mounting seat is located at the left side
On the left of supporting mechanism;
The axis rotation angle fine-adjustment mechanism includes two jack and two bolts, the centre of the central hollow magnetic yoke
Position is uniformly distributed with several groups screw hole along the circumference, and every group of screw hole includes the radial direction for being located at the central hollow magnetic yoke correspondingly
Two screw holes of two sides, described two bolts are screwed into two spiral shells of the radially opposite sides of the central hollow magnetic yoke correspondingly
In hole, described two jack withstand described two bolts correspondingly, and described two jack are fixed correspondingly
On the second party bottom seat of the front side supporting mechanism and the second party bottom seat of Backside support mechanism.
The processing tool of above-mentioned a kind of large synchronous motor armature spindle herringbone magnet steel mounting groove, wherein described to add
Work tooling further includes planer-type milling machine, and the planer-type milling machine includes column, crossbeam and main shaft, in which:
The column is sequentially connected by front column, upper longitudinal column and rear column in downward opening U-shaped structure, vertical before described
The bottom end of column and the bottom end of rear column are separately fixed on ground;
The workbench is between the front column and rear column;
The crossbeam can be arranged in up or down on the column, and the crossbeam is longitudinally disposed, and before the crossbeam
Rear end is connected with the right side on the right side of the front column and rear column correspondingly;
The main shaft can be arranged in movably forward and backward on the crossbeam;
The output shaft of the main shaft is arranged downward, and is provided with cutter on the output shaft of the main shaft;
The main shaft is located at the top of the central hollow magnetic yoke.
A kind of processing tool of above-mentioned large synchronous motor armature spindle herringbone magnet steel mounting groove, wherein the dragon
The X-axis of door milling machine and the axial centerline parallel of the armature spindle.
A kind of processing tool of above-mentioned large synchronous motor armature spindle herringbone magnet steel mounting groove, wherein the left side
Side non-shaft stretching end hollow shaft is rotationally plugged in the axis hole of the slipper bracket of the Left-side support mechanism;The right-hand axis is stretched
In the axis hole for the slipper bracket that end hollow shaft is rotationally plugged on the Right side support mechanism.
A kind of processing tool of above-mentioned large synchronous motor armature spindle herringbone magnet steel mounting groove, wherein the L shape
Check lock lever mounting hole is offered in the vertical portion of support plate, the longitudinal direction check lock lever is threadedly coupled with check lock lever mounting hole.
The processing tool of the large synchronous motor armature spindle herringbone magnet steel mounting groove of the utility model may be implemented to turn
Sub- axis can continuous and stable rotation, accurate equal part and reliable location, guarantee armature spindle equal indicative and geometric accuracy, complete
The processing of herringbone plane and magnet steel mounting groove on armature spindle.
Detailed description of the invention
Fig. 1 a is the main view of large synchronous motor armature spindle;
Fig. 1 b is the side view of large synchronous motor armature spindle;
Fig. 2 a is the structural schematic diagram of the magnet steel mounting groove on large synchronous motor armature spindle;
Fig. 2 b is the partial enlarged view of part A in Fig. 2 a;
Fig. 3 is the main view of the processing tool of the large synchronous motor armature spindle herringbone magnet steel mounting groove of the utility model
Figure;
Fig. 4 is the side view of the processing tool of the large synchronous motor armature spindle herringbone magnet steel mounting groove of the utility model
Figure;
Fig. 5 is the processing tool of the large synchronous motor armature spindle herringbone magnet steel mounting groove of the utility model at gantry
Scheme of installation on milling machine.
Specific embodiment
In order to make those skilled in the art be better understood when the technical solution of the utility model, below with reference to attached
Its specific embodiment is described in detail in figure:
Fig. 1 a is please referred to, armature spindle includes sequentially connected left side non-shaft stretching end hollow shaft 101, central hollow from left to right
Magnetic yoke 102 and right side axle stretch end hollow shaft 103.
Please refer to Fig. 3 and Fig. 4, the most preferred embodiment of the utility model, a kind of large synchronous motor armature spindle herringbone
The processing tool of magnet steel mounting groove, including workbench 20, axis support device, magnetic yoke support device, axis rotating mechanism and axis rotation
Gyration micro-adjusting mechanism.
Axis support device includes Left-side support mechanism 1 and Right side support mechanism 2, Left-side support mechanism 1 and Right side support machine
Structure 2 is symmetrical set on workbench 20;Left-side support mechanism 1 is identical with the structure of Right side support mechanism 2, includes the
One square chest pedestal 11 and slipper bracket 12, slipper bracket 12 include longitudinally disposed supporting plate 121 and the left side being provided on supporting plate 12
The axis hole 122 of right perforation, supporting plate 121 are fixed on the top of first party bottom seat 11, and the bottom end of first party bottom seat 11 is fixed on
On workbench 20;The internal diameter of the axis hole of the slipper bracket of Left-side support mechanism 1 and the outer diameter of left side non-shaft stretching end hollow shaft 101
It is adapted, in the axis hole for the slipper bracket that left side non-shaft stretching end hollow shaft 101 is rotationally plugged on Left-side support mechanism 1;It is right
The internal diameter of the axis hole of the slipper bracket of collateral support mechanism 2 is adapted with the outer diameter of right side axle stretch end hollow shaft 103, right side axle stretch end
Hollow shaft 103 is rotationally plugged in the axis hole of the slipper bracket of Right side support mechanism 2.
Magnetic yoke support device includes front side supporting mechanism 3 and Backside support mechanism 4, front side supporting mechanism 3 and Backside support
It is symmetricly set on before and after mechanism 4 on workbench 20, front side supporting mechanism 3 is identical with 4 structure of Backside support mechanism, includes the
Two square chest pedestals 31, the L shape support plate 32 for being fixed on its top and the longitudinal locking being fixed in the vertical portion of L shape support plate 32
Bar 33, second party bottom seat 31 are fixed on workbench 20, the longitudinal check lock lever and Backside support mechanism of front side supporting mechanism 3
4 longitudinal check lock lever is pressed on the horizontal radial two sides of central hollow magnetic yoke 102 correspondingly, specifically, L shape support plate 32
Vertical portion on offer check lock lever mounting hole, longitudinal check lock lever 33 is threadedly coupled with check lock lever mounting hole, longitudinal check lock lever 33
It is screwed into check lock lever mounting hole and is pressed on the outer circumference surface of central hollow magnetic yoke 102, thus by central hollow magnetic yoke 102
It is supported.
Axis rotating mechanism includes tooling bracket 51, rotary encoder 52, cushion block 53 and encoder mounting seat 54, tooling branch
Frame 51 is mounted on the left side of left side non-shaft stretching end hollow shaft 101, and the axis of rotary encoder 52 is connected with tooling bracket 51, rotates
The stator of encoder 52 is fixed on cushion block 53, and cushion block 53 is fixed on the top of encoder mounting seat 54, and encoder installs bottom
The bottom end of seat 54 is fixed on workbench 20, and encoder mounting seat 54 is located at 1 left side of Left-side support mechanism;Encoder peace
It fills pedestal 54 and uses square box shape structure.When installation, the support bracket fastened tune on the outside of the stator of adjusting rotary encoder 52 can be passed through
Regulating device adjusts the axis of rotary encoder 52 and the concentricity of armature spindle, and rotary encoder 52 compiled using the rotation of 1.8 ten thousand lines
Code device, rotary encoder precision can reach 1/1000 °, and halving precision meets technical requirements.
It includes two jack 61 and two bolts 62, the centre of central hollow magnetic yoke 102 that axis, which rotates angle fine-adjustment mechanism,
Position is uniformly distributed with several groups screw hole along the circumference, and every group of screw hole includes the radial direction for being located at central hollow magnetic yoke 102 correspondingly
Two screw holes of two sides, two bolts 62 are screwed into two screw holes of the radially opposite sides of central hollow magnetic yoke 102 correspondingly
Interior, two jack 61 withstand two bolts 62 correspondingly, and two jack 61 are fixed on front side branch correspondingly
On the second party bottom seat of support mechanism 3 and the second party bottom seat of Backside support mechanism 4.By 61 jack bolt 62 of jack,
And then rotor shaft motion is driven, the rotation angle of armature spindle is finely adjusted.
Referring to Fig. 5, a kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove, further includes dragon
Door milling machine, planer-type milling machine includes column 30, crossbeam 40 and main shaft 50, and column 30 is by front column 301, upper longitudinal column 302 and rear vertical
Column 303 is sequentially connected in downward opening U-shaped structure, and the bottom end of front column 301 and the bottom end of rear column 303 are separately fixed at ground
On face 200;Workbench 20 is between front column 301 and rear column 303;Column 30 can be arranged in crossbeam 40 up or down
On, crossbeam 40 is longitudinally disposed, and the front and back end of crossbeam 40 right side with the right side of front column 301 and rear column 303 correspondingly
Side is connected;Main shaft 50 can be arranged in movably forward and backward on crossbeam 40;The output shaft of main shaft 50 is arranged downward, and the output of main shaft 50
Cutter is provided on axis.Main shaft 50 is located at the top of central hollow magnetic yoke 102.
The processing tool of the large synchronous motor armature spindle herringbone magnet steel mounting groove of the utility model, in processing,
The confirmation of machining locus: when the longitudinal center line of armature spindle and the X-axis of planer-type milling machine are parallel, we are fixed for the placement state of this axis
Justice is that axis is directly put.The angle of the longitudinal center line of the center line and axis of tapered plane on armature spindle is 3.13 °, at this point, armature spindle
The center line of two sides tapered plane is respectively 3.13 ° with the X-axis angle of planer-type milling machine, then, process tapered plane and magnet steel mounting groove
When, the cutter track that must move diagonally along X, Y-axis could complete the processing of tapered plane and slot, and this processing method must use gantry
The advantages of milling machine X, Y-axis linkage motion cutting, this processing method: clamping is simple;It is convenient to tune up;Clamped one time processing;Operation is opposite
It is easier;Machining accuracy is high;Process-cycle is short.The shortcomings that this processing method: numerically-controlled machine tool need to be used;Program composition is multiple
It is miscellaneous;It is complicated to process tool track;Operation difficulty is big.
The processing tool of the large synchronous motor armature spindle herringbone magnet steel mounting groove of the utility model, planer-type milling machine exist
The top processing herringbone plane and slot of magnetic yoke increase magnetic in the radially opposite sides (two sides symmetric position) of central hollow magnetic yoke 102
Yoke support device improves the intensity of magnetic yoke, vibrates when magnetic yoke being avoided to process, and floor-type milling & boring machine top is similar to when processing in this way
Portion processes herringbone plane and dovetail slot.Since the main shaft 50 of planer-type milling machine is mounted on crossbeam 40, crossbeam 40 can be neatly
It moves up and down, same main shaft 50 also can be neatly moved forward and backward on crossbeam 40, and 50 extension elongation of main shaft, which can according to need, appoints
The rigidity of meaning adjustment, main shaft 50 is good, and cutter is hardly damaged, and the roughness of dimensional tolerance and machined surface can be guaranteed.Therefore,
The shortcomings that top processing herringbone plane and slot scheme of magnetic yoke can be efficiently used, this scheme is machined surface from workbench
Face is relatively high, and the labor intensity of operator can effectively solve metalworking problem than increasing.Armature spindle in rotary index,
The left side non-shaft stretching end hollow shaft 101 of armature spindle can only rotate in the axis hole of the slipper bracket of Left-side support mechanism 1, right-hand axis
Stretching end hollow shaft 103 can only rotate in the axis hole of the slipper bracket of Right side support mechanism 2, in this way, can reduce and limit whole
The bias of a armature spindle, and, it is not easy to the outer surface for wearing armature spindle makes the armature spindle finished product of processing meet use and wants
It asks.
The processing tool of the large synchronous motor armature spindle herringbone magnet steel mounting groove of the utility model, it is specific to work
Process are as follows:
(1) armature spindle tunes up step: when processing herringbone magnet steel mounting groove, we must adjust armature spindle first
Whole, the longitudinal center line of this processing scheme armature spindle and the X-axis of planer-type milling machine are parallel, this is very for the state for adjusting axis
Advantageous, the Up Highway UHW and side bus that need to only adjust axis bearings at both ends shelves outer circle can adjust the center line and planer-type milling machine of axis
The X-axis depth of parallelism, the technical requirements depth of parallelism≤0.02mm.Concrete operations are that dial gauge is mounted on the main shaft of lathe, percentage
Table measuring head is against on the Up Highway UHW of bearing guard outer circle, reads percentage meter reading, and record reading, dial gauge is along X, by a side axle
It holds shelves and is moved to other side bearing guard, keep the coordinate of Y-axis and Z axis constant, read percentage meter reading, compare the reading of two sides dial gauge
Number, such as difference > 0.02mm, then adjusts the gasket below bracket, until two sides dial gauge reads difference≤0.02mm.With
Same method measures side bus, reads axis two sides bearing guard percentage meter reading, compares two sides percentage meter reading, such as difference >
0.02mm then adjusts bracket front-rear position, until two sides dial gauge reads difference≤0.02mm, completes armature spindle and tunes up;
(2) rotary encoder installation steps: in the left side mounting tool branch of the left side non-shaft stretching end hollow shaft of armature spindle
Frame, together with the axis connection of the rotary encoder of 1.8 ten thousand lines, the stator of rotary encoder is fixed on cushion block tooling bracket,
For shaft circumference etc. point control.When installation, it can be filled by the support bracket fastened adjusting on the outside of the stator of adjusting rotary encoder
It sets to adjust the concentricity of the axis of rotary encoder and armature spindle, rotary encoder precision can reach 1/1000 °, and halving precision is full
Sufficient technical requirements;
(3) armature spindle rotate angle set-up procedure: for realize shaft rotate angle fine tuning, within the barrel between position, in advance
First circumference uniform distribution processing screw hole, is screwed into bolt in screw hole, is finely adjusted using jack pair armature spindle rotation angle;
(4) armature spindle fixing step: after the circumferential angle of armature spindle is adjusted, needing armature spindle to fix could be into
Row machining.Slipper bracket 12 is fixed with bolt first, since the lock ability of slipper bracket 12 is limited, this is fixed,
Processing tapered plane and armature spindle is easy rotation displacement during dovetail slot, therefore, for prevent it is such happen, using
After axis rotation angle fine-adjustment mechanism adjusts armature spindle rotation angle, jack 61 is not taken away, moreover, in armature spindle
Between the radially opposite sides of hollow magnetic yoke 102 respectively put a jack 61 and withstand bolt, avoid the axis in processing from rolling.Due in
Between hollow magnetic yoke 102 be cylinder, wall is thin, and magnetic yoke can be vibrated when processing, and cutter is easy to damage, the dimensional accuracy of machined surface and
Surface roughness is difficult to control.Therefore, side increases front side supporting mechanism correspondingly before and after central hollow magnetic yoke 102
3 and Backside support mechanism 4.
(5) selection and procedure of processing of cutter, rotor rim surface need to successively process 28 groups of lambdoid tapered planes and peace
The dovetail slot of magnet steel is filled, dovetail slot is on the basis of tapered plane, therefore, it is necessary to which first then processing tapered plane reprocesses dovetail
Slot, two right-angle side of tapered plane is arc transition, cannot be processed with general plain milling cutter, and practical we use 63 maize milling cutter of Φ
Herringbone tapered plane is processed in a manner of the linkage of XY axis, periphery uses the slotting cutter of Φ 20 to process again, guarantees herringbone inclined-plane R10 circle
Angle, both sides symmetrical machining.Two plane symmetries of tapered plane to the distance of longitudinal center line and 180 ° of distributions are by magnetic yoke two
For the technique seam allowance at end come what is realized, technique seam allowance outer circle is the simultaneous processing in axis Vehicle Processing, therefore, technique seam allowance outer circle with
What the center line concentricity of axis was guaranteed by lathe, technique seam allowance outside diameter size is equal to the spacing of two tapered planes of 180 ° of distributions
Size, as long as controlling tapered plane and technique seam allowance outer circle is tangent, it is ensured that tapered plane to longitudinal center line distance and
Two plane symmetries of 180 ° of distributions.Two dovetail slots will be processed on each tapered plane, dovetail slot itself is by dimensional tolerance, angle
The relative position tolerance of tolerance and two bar grooves first processes dovetail slot straight trough using the slotting cutter of Φ 25, then reuses us
The form cutter of customization processes dovetail slot, and form cutter is adapted with the size for the dovetail slot for meeting design requirement, using forming
Processing quality can be improved in the benefit one of milling cutter processing dovetail slot, and two can be improved working efficiency, and three can reduce labor intensity.
(6) measuring process of herringbone magnet steel mounting groove: general using three kinds of measurement snap-gauge inspections after dovetail slot processes
Check of foundation subsoil form quality amount, is flute profile snap-gauge, spacing dimension snap-gauges on the inside of spacing dimension snap-gauge and two slots on the outside of two slots respectively, every kind
Snap-gauge is all only logical snap-gauge.Single dovetail flute profile dimensional tolerance is measured with flute profile snap-gauge;With spacing dimension snap-gauge on the outside of two slots
Measuring flume spacing dimension tolerance is distinguished with spacing dimension snap-gauge on the inside of two slots;Because two dovetail slots on tapered plane are for pacifying
Magnet steel is filled, therefore, light is examined not enough with snap-gauge, also needs the processing quality that dovetail slot is examined with magnet steel, and magnet steel can be smoothly
Dovetail slot is put into as qualification.
28 groups of herringbone tapered planes and magnet steel mounting groove are processed in the magnetic yoke of armature spindle, are the key that entire axis processing skills
The quality of art, tapered plane and the processing of magnet steel mounting groove is high, smoothly installs and creates favorable conditions for the magnet steel in later period, the utility model
Large synchronous motor armature spindle herringbone magnet steel mounting groove processing tool, both can solve herringbone tapered plane and magnet steel peace
Tankage processing problems and reduction processing cost, and can be shortened the production cycle, working efficiency is improved, specifically according to scheduled technique side
The tapered plane and slot of case processing, actual processing effect is very good, satisfactory rotor herringbone tapered plane and the magnet steel mounting groove completed
Processing tasks.
In conclusion the processing tool of the large synchronous motor armature spindle herringbone magnet steel mounting groove of the utility model,
May be implemented armature spindle can continuous and stable rotation, accurate equal part and reliable location, guarantee armature spindle equal indicative and dimensioning
Very little precision completes the processing of herringbone plane and magnet steel mounting groove on armature spindle.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate that this is practical new
Type, and be not used as the restriction to the utility model, as long as in the spirit of the utility model, to the above
Variation, the modification of embodiment will all be fallen in the Claims scope of the utility model.
Claims (5)
1. a kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove, the armature spindle include from a left side to
Right sequentially connected left side non-shaft stretching end hollow shaft, central hollow magnetic yoke and right side axle stretch end hollow shaft, which is characterized in that described
Processing tool includes that workbench, axis support device, magnetic yoke support device, axis rotating mechanism and axis rotate angle fine-adjustment mechanism,
Wherein:
The axis support device includes Left-side support mechanism and Right side support mechanism, the Left-side support mechanism and Right side support machine
Structure is symmetrical set on the working platform;The Left-side support mechanism is identical with the structure of Right side support mechanism, wraps
Include first party bottom seat and slipper bracket, the slipper bracket includes longitudinally disposed supporting plate and the left side that is provided on the supporting plate
The axis hole of right perforation, the supporting plate are fixed on the top of the first party bottom seat, and the bottom end of the first party bottom seat is fixed
On the working platform;
The internal diameter of the axis hole of the slipper bracket of the Left-side support mechanism and the outer diameter of the left side non-shaft stretching end hollow shaft are mutually fitted
Match, the left side non-shaft stretching end hollow shaft is plugged in the axis hole of the slipper bracket of the Left-side support mechanism;
The internal diameter of the axis hole of the slipper bracket of the Right side support mechanism is adapted with the outer diameter of the right side axle stretch end hollow shaft,
The right side axle stretch end hollow shaft is plugged in the axis hole of the slipper bracket of the Right side support mechanism;
The magnetic yoke support device includes front side supporting mechanism and Backside support mechanism, the front side supporting mechanism and Backside support
It is symmetrical arranged on the working platform before and after mechanism, the front side supporting mechanism is identical with Backside support mechanism structure, wraps
The longitudinal lock for including second party bottom seat, being fixed on the L shape support plate on its top and being fixed in the vertical portion of the L shape support plate
Tight bar, the second party bottom seat is fixed on the working platform, the longitudinal check lock lever and rear side of the front side supporting mechanism
Longitudinal check lock lever of supporting mechanism is pressed on the horizontal radial two sides of the central hollow magnetic yoke correspondingly;
The axis rotating mechanism includes tooling bracket, rotary encoder, cushion block and encoder mounting seat, the tooling bracket peace
Mounted in the left side of the left side non-shaft stretching end hollow shaft, the axis of the rotary encoder is connected with the tooling bracket, described
The stator of rotary encoder is fixed on the cushion block, and the cushion block is fixed on the top of the encoder mounting seat, described
The bottom end of encoder mounting seat is fixed on the working platform, and the encoder mounting seat is located at the Left-side support
On the left of mechanism;
The axis rotation angle fine-adjustment mechanism includes two jack and two bolts, the middle position of the central hollow magnetic yoke
It is uniformly distributed with several groups screw hole along the circumference, every group of screw hole includes the radially opposite sides for being located at the central hollow magnetic yoke correspondingly
Two screw holes, described two bolts are screwed into two screw holes of the radially opposite sides of the central hollow magnetic yoke correspondingly
Interior, described two jack withstand described two bolts correspondingly, and described two jack are fixed on correspondingly
On the second party bottom seat of the front side supporting mechanism and the second party bottom seat of Backside support mechanism.
2. a kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove according to claim 1,
It is characterized in that, the processing tool further includes planer-type milling machine, the planer-type milling machine includes column, crossbeam and main shaft, in which:
The column is sequentially connected by front column, upper longitudinal column and rear column in downward opening U-shaped structure, the front column
Bottom end and the bottom end of rear column are separately fixed on ground;
The workbench is between the front column and rear column;
The crossbeam can be arranged in up or down on the column, and the crossbeam is longitudinally disposed, and the front and back end of the crossbeam
It is connected correspondingly with the right side on the right side of the front column and rear column;
The main shaft can be arranged in movably forward and backward on the crossbeam;
The output shaft of the main shaft is arranged downward, and is provided with cutter on the output shaft of the main shaft;
The main shaft is located at the top of the central hollow magnetic yoke.
3. a kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove according to claim 2,
It is characterized in that, the axial centerline parallel of the X-axis of the planer-type milling machine and the armature spindle.
4. a kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove according to claim 1,
It is characterized in that, the left side non-shaft stretching end hollow shaft is rotationally plugged on the axis of the slipper bracket of the Left-side support mechanism
In hole;In the axis hole for the slipper bracket that the right side axle stretch end hollow shaft is rotationally plugged on the Right side support mechanism.
5. a kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove according to claim 1,
It is characterized in that, offering check lock lever mounting hole in the vertical portion of the L shape support plate, the longitudinal direction check lock lever and check lock lever are pacified
Hole is filled to be threadedly coupled.
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CN201821480572.4U CN208977318U (en) | 2018-09-11 | 2018-09-11 | A kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove |
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CN201821480572.4U CN208977318U (en) | 2018-09-11 | 2018-09-11 | A kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove |
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CN201821480572.4U Withdrawn - After Issue CN208977318U (en) | 2018-09-11 | 2018-09-11 | A kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108747510A (en) * | 2018-09-11 | 2018-11-06 | 上海电气集团上海电机厂有限公司 | A kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove |
CN114346670A (en) * | 2022-01-27 | 2022-04-15 | 中国船舶重工集团公司第七0三研究所无锡分部 | Underframe structure for mounting marine gas turbine and centering mounting method |
-
2018
- 2018-09-11 CN CN201821480572.4U patent/CN208977318U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108747510A (en) * | 2018-09-11 | 2018-11-06 | 上海电气集团上海电机厂有限公司 | A kind of processing tool of large synchronous motor armature spindle herringbone magnet steel mounting groove |
CN108747510B (en) * | 2018-09-11 | 2024-03-12 | 上海电气集团上海电机厂有限公司 | Machining tool for herringbone magnetic steel mounting groove of rotor shaft of large synchronous motor |
CN114346670A (en) * | 2022-01-27 | 2022-04-15 | 中国船舶重工集团公司第七0三研究所无锡分部 | Underframe structure for mounting marine gas turbine and centering mounting method |
CN114346670B (en) * | 2022-01-27 | 2023-08-11 | 中国船舶重工集团公司第七0三研究所无锡分部 | Underframe structure for marine gas turbine installation and centering installation method |
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