CN208977058U - Wide cut titanium steel composite board explosion cladding structure - Google Patents
Wide cut titanium steel composite board explosion cladding structure Download PDFInfo
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- CN208977058U CN208977058U CN201821521447.3U CN201821521447U CN208977058U CN 208977058 U CN208977058 U CN 208977058U CN 201821521447 U CN201821521447 U CN 201821521447U CN 208977058 U CN208977058 U CN 208977058U
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Abstract
The utility model discloses a kind of wide cut titanium steel composite board explosion cladding structures, the composite construction includes basal plate and titanium complex laminate, titanium complex laminate is several titanium plates spliced with argon arc welding or plasma welding, is two-by-two to pass through polishing and burnishing machine rubbing down to the weld seam concordant with base material between titanium plate;Titanium complex laminate is located above the basal plate, and support chip is arranged between titanium complex laminate and basal plate and separates, and explosive is arranged in the top of titanium complex laminate, and electric cap is arranged in the top of explosive;Arrange that buffer bar, buffer bar separate weld seam and explosive above the weld seam, the width of buffer bar is 2 ~ 3 times of weld width.The utility model provides a kind of protection position while welding, overcomes the wide cut titanium steel composite board explosion cladding structure of commissure crackle and breakage problem, overcome after weld seam present in existing wide cut titanium steel composite board explosive welding is usually cracked or is broken and explode under welding titanium plate weld seam the disadvantages of not being bonded defect.
Description
Technical field
The utility model belongs to explosive welding composite metal plate manufacturing field, is related specifically to a kind of wide cut titanium steel composite board
Explosion cladding structure.
Background technique
Titanium/steel composite board has good corrosion resisting property and cost performance, in chemical industry, petroleum, steam turbine condenser, electric power etc.
Industry has a wide range of applications market.With the high speed development of chemical industry, it will be apparent that trend be chemical plant installations large size
Change, complication and diversification, therefore the requirement to titanium steel composite material size is also increasing.1.5m is greater than for width breadth
Titanium steel composite board to be spelled before explosive welding titanium steel composite material due to being limited by existing market for delivery gauge
It connects, to meet the requirement of different specification size.But since splicing welding joint metal is as cast condition, mechanical property is than matrix titanium
It is weak, usually crack or be broken under Explosion Loading, to this phenomenon document " explosive welding and explosive composite material,
P157 " carry out analytic demonstration and experiment.To avoid titanium weld seam from being subjected to the effect of detonation wave load, document " explosive welding and quick-fried
Fried composite material, P167 " describe a kind of method, the titanium plate for needing welding for two pieces separately or concurrently Explosion composite in same
On substrate, two pieces of titanium plates are welded again after Explosion composite, avoid titanium plate weld seam in this way under the effect of detonation wave load
The crackle of generation, problem is that such explosive welding mode will form and not be bonded defect under titanium plate weld seam, although for low
The conventional equipments such as pressure vessel allow using but such defect is also not allow for tube sheet and head plate.Although in technique
1.5m, weldless titanium steel composite board comparative maturity are less than to explosive welding width, but are more than 1.5m for explosive welding width,
Titanium steel composite board with weld seam, technically there are also many problems to be solved.
Utility model content
The purpose of this utility model is to provide a kind of width protected position while welding, overcome commissure crackle and breakage problem
Width titanium steel composite board explosion cladding structure overcomes weld seam present in existing wide cut titanium steel composite board explosive welding and usually produces
Welded after raw crackle or fracture and explosion under titanium plate weld seam the disadvantages of not being bonded defect.
To achieve the goals above, the technical solution of the utility model is as follows: a kind of wide cut titanium steel composite board Explosion composite
Structure, the composite construction include the basal plate being placed on ground and titanium complex laminate, and titanium complex laminate is several with argon arc welding or to wait
The titanium plate of ion weldering splicing is to pass through polishing and burnishing machine rubbing down to the weld seam concordant with base material between titanium plate two-by-two;Titanium complex laminate is located at
Support chip is arranged above the basal plate, between titanium complex laminate and basal plate to separate, explosive is arranged in the top of titanium complex laminate, fries
Electric cap is arranged in the top of medicine;Arrange that buffer bar, buffer bar separate weld seam and explosive above the weld seam, the width of buffer bar
It is 2 ~ 3 times of weld width.
The buffer bar material is titanium plate or stainless steel plate, and width covers titanium plate weld dimensions, is 20 ~ 40mm,
With a thickness of 1 ~ 2mm, length is equal to fusion length, and the center line of buffer bar is aligned with the center line of weld seam.
The support chip material is V-type titanium item, and with a thickness of 0.2 ~ 0.3mm, clearance height is 6 ~ 10mm, is divided between laying
200 ~ 300mm, support chip is far from titanium plate weld dimensions.
Basal plate material is Q245R or Q345R, is laid on sandy soil ground.
The explosive uses powdery emulsifying explosive, and addition perlite adjustment explosion velocity of explosive is 2000 ~ 2500m/s, explosive
It is laid on titanium complex laminate and weld seam buffer bar, lays explosive with a thickness of 30 ~ 40mm.
A kind of method of wide cut titanium steel composite board explosion cladding structure preparation wide cut titanium steel composite board, this method includes following
Step:
The argon arc welding of the titanium plate of monolithic or plasma welding are welded into titanium complex laminate by step 01), and weld seam is two-sided using throwing
Grinding machine rubbing down is extremely concordant with titanium plate base material, using the face to be combined of sized flap wheel rubbing down titanium complex laminate, it is made to expose fresh metal
Level;Buffer bar is pasted on a face weld seam of contact explosive using bonding agent;
Step 02) sequentially consists of basal plate, titanium in sandy soil ground over-assemble wide cut titanium steel plate explosion cladding structure
Complex laminate and explosive lay support chip between basal plate and titanium complex laminate, and detonating primer is arranged in the upper end of explosive;
Step 03) detonating primer, makes explosive detonation, titanium complex laminate be pushed to basal plate obtain wide format titanium steel it is compound
Plate, the impacting with high pressure load that explosive detonation generates pass to titanium weld seam by buffer bar, and moment impact load is mostly by buffer bar
It absorbs, titanium weld seam does not bear high temperature, the high pressure load that detonation load generates directly, and the remaining impact energy acted on weld seam rises
To the purpose for pushing weld seam to accelerate.
The spliced weld seam of titanium plate, which is first heat-treated, then carries out explosive welding.
The good effect that the technical solution of the utility model generates is as follows: the utility model is spelled using buffer bar covering titanium plate
The position of welding seam, when being to solve explosive charge in conventional production process, the high temperature and pressure impact wave load generated is straight
It connects and acts on position while welding, molded weld seam immediate set is forced, and generate high velocity impact with substrate, due to the weld seam of splicing
For as cast condition, tension and extension strength are all low compared with base material, thus cannot bear such strong shock loading and deformation and split
Line or fracture, especially splicing titanium plate weld seam are lateral detonation wave, due to the shock loading that weld seam is born be it is lateral,
The probability that weld seam is cracked or is broken is higher, even if carrying out Overheating Treatment, this bead crack defect after the splicing of titanium plate weld seam
Or can frequent occurrence, it is bad or completely not often to will appear bond quality for and the region that titanium weld seam is cracked or is broken
Fitting generates huge economic loss so that wide cut titanium steel composite board quality be caused to reduce or scrap phenomenon.The utility model is adopted
With on titanium plate weld seam be laid with buffer bar method, effectively avoid detonation load from directly acting on titanium plate weld seam, thus reduce or
Prevent a possibility that crackle or fracture occur for titanium plate weld seam.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model wide cut titanium steel composite board explosion cladding structure.
Fig. 2 is that support chip lays schematic diagram on the utility model basal plate.
Fig. 3 is the schematic perspective view of the utility model support chip.
It is marked in figure are as follows: 1, detonator;2, explosive;3, buffer bar;4, weld seam;5, titanium complex laminate;6, support chip;7, base
Plate;8, sandy soil ground.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is further elaborated the technical solution of the utility model.
Embodiment 1
A kind of wide cut titanium steel composite board explosion cladding structure, as shown in Figure 1, 2, 3, the composite construction include being placed in sandy soil
Basal plate 7 and titanium complex laminate 5 on ground 8, basal plate material is Q245R, specification is 28 × 3000 × 5000mm;Titanium complex laminate
Be welded by the titanium plate of two pieces of 3 × 1500 × 5000mm, weld seam 4 use plasma welding, weld width be 6 ~ 10mm, weld seam and
Heat affected area width 15mm, the maximum width for the weld seam that weld width refers to, than as shown in figure 1, weld seam is that the big bottom in upper bottom edge is small
It is trapezoidal, the width of weld seam refers to the width of trapezoidal upper bottom edge;No matter weld seam is V-type or X-type or U-shaped, in the utility model
Weld width refer to be all weld seam maximum width.Weld seam two-sided (i.e. the upper surface and lower end surface of weld seam) uses portable sand ribbon
It is concordant that weld seam polishing and burnishing machine is polishing to base material;Titanium complex laminate is located above the basal plate, is arranged between titanium complex laminate and basal plate
Support chip 6 separates, and support chip uses titanium V-type, thickness 0.2mm, support chip height 6mm, length 10mm, and support chip assumes diamond in shape
It is laid on the basal plate that rubbing down is good, laying distance is 200 ~ 250mm, and avoids being laid on titanium layer splicing welding joint and weld seam
Range in heat affected area;Paste buffer bar 3 by 502 binders in the top of weld seam, buffer bar be having a size of 1.5 × 20 ×
The titanium item of 5000mm, the longitudinal centre line of buffer bar and the longitudinal centre line of weld seam are concordant;Explosive 2 is arranged on titanium complex laminate,
Using powdery emulsifying explosive, adding perlite adjustment explosion velocity of explosive is 2200 ~ 2500m/s, explosive be laid on titanium complex laminate and
On weld seam buffer bar, explosive is laid with a thickness of 32mm;The center of explosive is laid on for the detonator 1 of ignition charge.
The method of above-mentioned wide cut titanium steel composite board explosion cladding structure preparation wide cut titanium steel composite board includes the following steps:
Two panels titanium plate is welded into titanium complex laminate, double-surface position (the i.e. upper end of weld seam of weld seam with plasma welding by step 01)
Face and lower end surface) it is extremely concordant with titanium plate base material using polishing and burnishing machine rubbing down, use the face (titanium to be combined of sized flap wheel rubbing down titanium complex laminate
The upper surface and lower end surface of complex laminate), so that it is exposed fresh metal level;Buffer bar is pasted on weldering using 502 bonding agents
It sews on, the longitudinal centre line of buffer bar and the longitudinal centre line of weld seam are concordant;
Step 02) sequentially consists of basal plate, titanium in sandy soil ground over-assemble wide cut titanium steel plate explosion cladding structure
Complex laminate and explosive lay support chip between basal plate and titanium complex laminate, lay explosion in the center of the upper end of explosive
Detonator;
Step 03) detonating primer, makes explosive detonation, that is, completes the explosive welding of wide cut titanium steel composite board, after explosive welding
Wide cut titanium steel composite board, mechanical property meets or exceeds all standard as defined in national standard NB/T47002.3, and cladding titanium plate is spelled
The weld seam connect does not find that crackle generates through PT detection;Titanium complex laminate is pushed to basal plate and obtains the titanium steel of wide format after explosive welding
Composite plate, the impacting with high pressure load that explosive detonation generates pass to titanium weld seam by buffer bar, and moment impact load is delayed mostly
Item absorption is rushed, titanium weld seam does not bear high temperature, the high pressure load that detonation load generates directly, acts on the remaining impact energy on weld seam
Amount plays the purpose for pushing weld seam to accelerate.
Embodiment 2
A kind of wide cut titanium steel composite board explosion cladding structure, as shown in Figure 1,3, the composite construction include being placed in sandy land
Basal plate 7 and titanium complex laminate 5 on base, basal plate material is Q345R, specification is 34 × 2400 × 5000mm;Titanium complex laminate by
The titanium plate of two pieces of 5 × 1200 × 5000mm is welded, and weld seam 4 uses argon arc welding, and the width of weld seam is 10 ~ 15mm, weld seam and
Heat affected area width 30mm;It is concordant that the portable sand ribbon weld seam polishing and burnishing machine of the two-sided use of weld seam is polishing to base material;Titanium complex laminate is located at institute
It states above basal plate, support chip 6 is set between titanium complex laminate and basal plate and is separated, support chip uses titanium V-type, thickness
0.3mm, support chip height 10mm, length 10mm, support chip, which assumes diamond in shape, to be laid on the basal plate that rubbing down is good, and distance is laid
250 ~ 300mm setting is a piece of, and avoids the range being laid in titanium layer splicing welding joint and weld heat-affected zone;In the top of weld seam
Buffer bar 3 is pasted by 502 binders, buffer bar is the titanium item having a size of 2 × 40 × 5000mm, the longitudinal centre line of buffer bar
It is concordant with the longitudinal centre line of weld seam;Explosive 2 is arranged on titanium complex laminate, using powdery emulsifying explosive, adds perlite adjustment
Explosion velocity of explosive be 2000 ~ 2300m/s, explosive is laid on titanium complex laminate and weld seam buffer bar, lay explosive with a thickness of
38mm;The center of explosive is laid on for the detonator 1 of ignition charge.
The method of above-mentioned wide cut titanium steel plate explosion cladding structure preparation wide cut titanium steel composite board includes the following steps:
Two panels titanium plate is welded into titanium composite panel with plasma welding by step 01), and the double-surface position of weld seam is thrown using polishing and burnishing machine
It is milled to concordant with titanium plate base material, using the face to be combined of sized flap wheel rubbing down titanium complex laminate, it is made to expose fresh metal level;Make
Buffer bar is pasted on weld seam with 502 bonding agents, the longitudinal centre line of buffer bar and the longitudinal centre line of weld seam are concordant;
Step 02) sequentially consists of basal plate, titanium in sandy soil ground over-assemble wide cut titanium steel plate explosion cladding structure
Complex laminate and explosive lay support chip between basal plate and titanium complex laminate, lay explosion in the center of the upper end of explosive
Detonator;
Step 03) detonating primer, makes explosive detonation, that is, completes the explosive welding of wide cut titanium steel composite board, after explosive welding
Wide cut titanium steel composite board, mechanical property meets or exceeds all standard as defined in national standard NB/T47002.3, and cladding titanium plate is spelled
The weld seam connect does not find that crackle generates through PT detection;Titanium complex laminate is pushed to basal plate and obtains the titanium steel of wide format after explosive welding
Composite plate, the impacting with high pressure load that explosive detonation generates pass to titanium weld seam by buffer bar, and moment impact load is delayed mostly
Item absorption is rushed, titanium weld seam does not bear high temperature, the high pressure load that detonation load generates directly, acts on the remaining impact energy on weld seam
Amount plays the purpose for pushing weld seam to accelerate.
Claims (5)
1. a kind of wide cut titanium steel composite board explosion cladding structure, which includes that the basal plate being placed on ground and titanium are multiple
Laminate, it is characterised in that: titanium complex laminate is several titanium plates spliced with argon arc welding or plasma welding, is two-by-two to pass through between titanium plate
The polishing and burnishing machine rubbing down extremely weld seam concordant with base material;Titanium complex laminate is located above the basal plate, between titanium complex laminate and basal plate
Setting support chip separates, and explosive is arranged in the top of titanium complex laminate, and electric cap is arranged in the top of explosive;Arrangement above the weld seam
Buffer bar, buffer bar separate weld seam and explosive, and the width of buffer bar is 2 ~ 3 times of weld width.
2. wide cut titanium steel composite board explosion cladding structure according to claim 1, it is characterised in that: the buffer bar material
For titanium plate or stainless steel plate, it is 20 ~ 40mm, with a thickness of 1 ~ 2mm, length is equal to that width, which covers titanium plate weld dimensions,
Fusion length, the center line of buffer bar are aligned with the center line of weld seam.
3. wide cut titanium steel composite board explosion cladding structure according to claim 1, it is characterised in that: the support chip material
For V-type titanium item, with a thickness of 0.2 ~ 0.3mm, clearance height is 6 ~ 10mm, 200 ~ 300mm is divided between laying, support chip is far from titanium plate
Weld dimensions.
4. wide cut titanium steel composite board explosion cladding structure according to claim 1, it is characterised in that: basal plate material is
Q245R or Q345R is laid on sandy soil ground.
5. wide cut titanium steel composite board explosion cladding structure according to claim 1, it is characterised in that: the explosive uses powder
Shape emulsion, addition perlite adjustment explosion velocity of explosive is 2000 ~ 2500m/s, and explosive is laid on titanium complex laminate and weld seam delays
It rushes on item, lays explosive with a thickness of 30 ~ 40mm.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111590277A (en) * | 2020-05-28 | 2020-08-28 | 西安石油大学 | Preparation method of magnesium-titanium composite material |
CN114043066A (en) * | 2021-12-01 | 2022-02-15 | 安徽宝泰特种材料有限公司 | Preparation method of strong corrosion-resistant titanium-steel explosion composite material |
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2018
- 2018-09-18 CN CN201821521447.3U patent/CN208977058U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111590277A (en) * | 2020-05-28 | 2020-08-28 | 西安石油大学 | Preparation method of magnesium-titanium composite material |
CN114043066A (en) * | 2021-12-01 | 2022-02-15 | 安徽宝泰特种材料有限公司 | Preparation method of strong corrosion-resistant titanium-steel explosion composite material |
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