CN208960515U - A kind of continous way steel wire ultrasonic cleaning apparatus - Google Patents
A kind of continous way steel wire ultrasonic cleaning apparatus Download PDFInfo
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- CN208960515U CN208960515U CN201821623451.0U CN201821623451U CN208960515U CN 208960515 U CN208960515 U CN 208960515U CN 201821623451 U CN201821623451 U CN 201821623451U CN 208960515 U CN208960515 U CN 208960515U
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Abstract
The utility model relates to a kind of continous way steel wire ultrasonic cleaning apparatus, can get rid of the iron rust of steel wire surface, grease.The both ends of the internal box of the equipment extend outward to form support portion, support portion is rotatably connected in outer case, and supported by outer case, the steel wire channel being connected to internal box inner cavity is penetratingly offered on support portion, and the first directive wheel is equipped between the steel wire channel of support portion and swage；It is equipped with hard brush in internal box, penetratingly offers multiple impurities outlets on internal box peripheral wall；Outer case bottom offers impurity discharging port, and impurity discharging port is funnel-shaped, and from top to bottom, horizontal sectional area is gradually reduced；Cleaning unit includes service sink, is equipped with two pieces of partitions in service sink, service sink is separated into degreasing room, ultrasonic cleaning room and washing room by partition；The exit side that roll dies is located at cleaning unit is received, agitating shaft, internal box and receipts roll dies are driven by same driving mechanism to be rotated.
Description
Technical field
The utility model relates to steel wire cleaning field more particularly to a kind of continous way steel wire ultrasonic cleaning apparatus.
Background technique
Need to use various steel wires in machining, but in the processing of existing steel wire, steel wire needs first
Carry out cleaning derusting and degreasing.Existing cleaning derusting and ungrease treatment are mostly to rely on to be accomplished manually, this mode working efficiency
Lowly, human cost is high, can also introduce a large amount of iron rust in cleaning solution in the process of cleaning, influence cleaning effect.
Utility model content
The utility model is exactly set in view of the deficienciess of the prior art, providing a kind of continous way steel wire ultrasonic cleaning
It is standby.
The utility model proposes a kind of continous way steel wire ultrasonic cleaning apparatus, comprising: straightening units, go different kinds of bonding units,
Cleaning unit and receipts roll dies；The straightening units include swage, and described to remove different kinds of bonding units include internal box and outer case, it is described in
The both ends of cabinet extend outward to form support portion, and the support portion is rotatably connected in the outer case, and by the outer case
It supports, penetratingly offers the steel wire channel being connected to internal box inner cavity, the steel wire channel of the support portion on the support portion
The first directive wheel is equipped between the swage；It is equipped with hard brush in the internal box, on the internal box peripheral wall penetratingly
Offer multiple impurities outlets；The outer case bottom offers impurity discharging port, and the impurity discharging port is funnel-shaped, from top to bottom,
Horizontal sectional area is gradually reduced；The cleaning unit includes service sink, and two pieces of partitions are equipped in the service sink, and the partition will
The service sink is separated into degreasing room, ultrasonic cleaning room and washing room, and heating mechanism is additionally provided in the degreasing room, described super
It is equipped with supersonic generator in sound wave purge chamber, is rotatably connected to above the degreasing room, ultrasonic cleaning room and washing room
Second directive wheel is inside rotatably connected to export wheel；The agitating shaft of suit stirring blade is additionally provided in the degreasing room, it is described
The axial direction of agitating shaft is vertical direction；The roll dies of receiving is located at the exit side of the cleaning unit, the agitating shaft, internal box and
It receives roll dies and rotation is driven by same driving mechanism.
Preferably, the swage includes two groups of alignment pulley blocks, and every group of alignment pulley blocks include multiple be dislocatedly distributed
It is straightened pulley；The input terminal of the swage is equipped with false twist device.
Preferably, the driving mechanism includes motor, driving wheel, driven wheel and transmission shaft；The support portion part is located at
On the outside of the outer case, the driven wheel is sleeved on the support portion, and the driving wheel is sleeved in the shaft of the motor,
It is connected between the driving wheel and driven wheel by belt or chain drive, the transmission shaft is coaxially connected in the driving wheel
On, pass through two intermeshing Bevel Gear Transmission connections between the transmission shaft and the agitating shaft；The transmission shaft is also same
Axis connection has worm screw, and the worm screw is meshed with turbine, and first pulley is set on the wheel shaft of the turbine, the receipts roll dies
The second belt wheel is set on roll shaft, the first pulley is connected with the second belt wheel by belt or chain drive.
Preferably, which further includes the drying mechanism positioned at service sink exit side, and the drying mechanism includes drying box,
It is equipped with third directive wheel between the drying box and the service sink, the 4th is equipped between the drying box and the receipts roll dies and is led
To wheel.
Preferably, heating element is equipped in the drying box, the indoor heating mechanism of degreasing includes heat exchange coil, institute
It states heat exchange coil to be connected to by pipeline with the drying box, and constitutes air circulation loop, the air circulation loop is equipped with
Circulating fan.
Preferably, the drying mechanism for wiping steel wire is additionally provided between the purge chamber and drying box, it is described to dry machine
Structure includes upper water-absorbing sponge and lower water-absorbing sponge, offers upper half circular hole on the upper water-absorbing sponge, on the lower water-absorbing sponge
Lower half circular hole is offered, is able to cooperate to form circular hole between the upper half circular hole and lower half circular hole.
Preferably, the piston end of the upper water-absorbing sponge and cylinder connects, and is driven and moved up and down by the cylinder.
Compared with prior art, the implementation result of the utility model is as follows:
The iron rust and impurity that steel wire surface can be removed by hard brush avoid influencing degreasing effect because impurity enters degreasing room
Fruit.Axis due to hard brush with respect to steel wire annularly moves, more abundant to the polishing operation of steel wire.
In steel wire into before removing different kinds of bonding units, alignment processing can be carried out to steel wire by straightening units.Treated steel wire
Straight no bending, so that hard brush no operatton dead angle, impurity elimination are more thorough.
The waste material generated during impurity elimination is thrown away by centrifugal force, and waste material is limited in internal box and outer container by outer container physical efficiency
Between body, waste material is avoided to splash everywhere, in addition, outer case also acts as the effect of support internal box.
Rotation by being set with the agitating shaft of stirring blade can make the indoor liquid of degreasing keep flowing, can be improved
Exchange rate between liquid and heating mechanism, helps to improve degreasing effect.Liquid can also be made constantly to rush by stirring
Brush steel wire surface, makes degreasing effect be further enhanced.
Cabinet, agitating shaft and receipts roll dies are rotated by the same power source drive, the requirement due to device to power source quantity
It is few, play the technical effect for reducing manufacturing cost, energy saving.
After steel wire enters ultrasonic cleaning room, ultrasonic wave is generated by supersonic generator, is removed using ultrasonic energy
The iron rust layer for falling steel wire surface, improves the cleaning effect to steel wire.
After steel wire enters washing room, it can dilute the cleaning solution of steel wire surface by washing indoor clear water, ensure that
Cleaning effect.
Detailed description of the invention
Fig. 1 be the utility model proposes continous way steel wire ultrasonic cleaning apparatus structural schematic diagram.
In figure: 1, internal box；2, impurities outlet；3, mounting plate；4, hard brush；5, outer case；51, impurity discharging port；6, electric
Machine；7, driven wheel；8, driving wheel；9, support portion；10, transmission shaft；11, agitating shaft；12, stirring blade；13, heating mechanism；
14, degreasing room；15, ultrasonic cleaning room；16, supersonic generator；17, washing room；18, drying box；19, circulating fan；20,
Lower water-absorbing sponge；21, upper water-absorbing sponge；22, cylinder；23, the second directive wheel；24, false twist device；25, swage；26, it first leads
To wheel；27, collecting box；28, third directive wheel；29, roll dies is received；30, worm screw；31, turbine；32, the 4th directive wheel.
Specific embodiment
Illustrate the content of the utility model below in conjunction with specific embodiments.
In conjunction with Fig. 1, the utility model proposes a kind of continous way steel wire ultrasonic cleaning apparatus, comprising: straightening units are gone
Different kinds of bonding units, cleaning unit and receipts roll dies 29；The straightening units include swage 25, and described to remove different kinds of bonding units include 1 He of internal box
Outer case 5, the both ends of the internal box 1 extend outward to form support portion 9, and the support portion 9 is rotatably connected on the outer case 5
On, and supported by the outer case 5, the steel wire channel being connected to 1 inner cavity of internal box is penetratingly offered on the support portion 9,
The first directive wheel 26 is equipped between the steel wire channel and the swage 25 of the support portion 9；Peace is equipped in the internal box 1
Loading board 3, mounting plate 3 are equipped with hard brush 4, penetratingly offer multiple impurities outlets 2 on 1 peripheral wall of internal box；It is described outer
5 bottom of cabinet offers impurity discharging port 51, and the impurity discharging port 51 is funnel-shaped, and from top to bottom, horizontal sectional area is gradually reduced,
The lower section of impurity discharging port 51 is equipped with collecting box 27；The cleaning unit includes service sink, and two pieces of partitions, institute are equipped in the service sink
It states partition and the service sink is separated into degreasing room 14, ultrasonic cleaning room 15 and washing room 17, also set in the degreasing room 14
There is heating mechanism 13, is equipped with supersonic generator 16, the degreasing room 14, ultrasonic cleaning in the ultrasonic cleaning room 15
Room 15 and 17 top of washing room are rotatably connected to the second directive wheel 23, are inside rotatably connected to export wheel；The degreasing room
The agitating shaft 11 of suit stirring blade 12 is additionally provided in 14, the axial direction of the agitating shaft 11 is vertical direction；The receipts roll dies 29
Positioned at the exit side of the cleaning unit, the agitating shaft 11, internal box 1 and receipts roll dies 29 are turned by the driving of same driving mechanism
It is dynamic.
The utility model proposes continous way steel wire ultrasonic cleaning apparatus, the course of work is as follows: being driven by driving mechanism
Dynamic internal box 1, agitating shaft 11 and receipts roll dies 29 rotate, and receiving the rotation of roll dies 29 moves steel wire.When steel wire passes through internal box 1,
Hard brush 4 is rotated relative to steel wire, and steel wire surface of polishing, and the iron rust of steel wire surface and impurity are got rid of.Pass through in steel wire
When degreasing room 14, the rotation agitation cleaning solution of agitating shaft 11, while heating mechanism 13 heats cleaning solution, by steel wire table
The grease in face is got rid of.When steel wire passes through ultrasonic cleaning room 15, the iron rust layer of steel wire surface is got rid of.Pass through in steel wire
When washing room 17, the cleaning solution dilution for remaining in steel wire surface is fallen, winds steel wire on receiving roll dies 29.
In above scheme, the iron rust and impurity of steel wire surface can be removed by hard brush 4, avoid entering degreasing room because of impurity
14 and influence degreasing effect.Since hard brush 4 is annularly moved with respect to the axis of steel wire, more to the polishing operation of steel wire
Sufficiently.
In steel wire into before removing different kinds of bonding units, alignment processing can be carried out to steel wire by straightening units.Treated steel wire
Straight no bending, so that 4 no operatton dead angle of hard brush, impurity elimination are more thorough.
The waste material generated during impurity elimination is thrown away by centrifugal force, and waste material can be limited in internal box 1 and outer by outer case 5
Between cabinet 5, waste material is avoided to splash everywhere, in addition, outer case 5 also acts as the effect of support internal box 1.
The liquid in degreasing room 14 can be made to keep flowing by the rotation of agitating shaft 11, can be improved liquid and heater
Exchange rate between structure 13, helps to improve degreasing effect.Liquid can also be made constantly to wash away steel wire surface by stirring,
Degreasing effect is set to be further enhanced.
Internal box, agitating shaft 11 and receipts roll dies 29 are rotated by the same power source drive, since device is to power source quantity
Requirement it is few, play reduce manufacturing cost, energy saving technical effect.
After steel wire enters ultrasonic cleaning room 15, ultrasonic wave is generated by supersonic generator 16, utilizes ultrasonic energy
The iron rust layer for getting rid of steel wire surface, improves the cleaning effect to steel wire.
It after steel wire enters washing room 17, can dilute the cleaning solution of steel wire surface by the clear water in washing room 17, protect
Cleaning effect is demonstrate,proved.
Swage 25 described in the present embodiment includes two groups of alignment pulley blocks, and every group of alignment pulley blocks include multiple dislocation point
The alignment pulley of cloth；The input terminal of the swage 25 is equipped with false twist device 24.
The driving mechanism includes motor 6, driving wheel 8, driven wheel 7 and transmission shaft 10；9 part of support portion is located at institute
It states on the outside of outer case, the driven wheel 7 is sleeved on the support portion 9, and the driving wheel 8 is sleeved on the shaft of the motor 6
On, it is connected between the driving wheel 8 and driven wheel 7 by belt or chain drive, the transmission shaft 10 is coaxially connected described
On driving wheel 8, pass through two intermeshing Bevel Gear Transmission connections between the transmission shaft 10 and the agitating shaft 11；It is described
Transmission shaft 10 is also coaxially connected with worm screw 30, and the worm screw 30 is meshed with turbine 31, is set on the wheel shaft of the turbine 31
First pulley is set with the second belt wheel on the roll shaft for receiving roll dies 29, the first pulley and the second belt wheel by belt or
Chain drive connection.
Motor 6 drives driving wheel 8 to rotate, and the rotation of driving wheel 8 rotates driven wheel 7 and worm screw 30, and the rotation of driven wheel 7 drives
Internal box 1 rotates, and the rotation of worm screw 30 drives turbine 31 to rotate, and the rotation of worm gear 31 drives first pulley rotation, first pulley rotation
Move synchronously the second belt wheel, the rotation of the second belt wheel makes to receive the rotation of roll dies 29.It is realized by above-mentioned transmission previously described logical
It crosses a power source drive internal box 1, agitating shaft 11 and receives the effect that roll dies 29 rotates.
The device further includes the drying mechanism positioned at service sink exit side, and the drying mechanism includes drying box 18, described
It is equipped with third directive wheel 28 between drying box 18 and the service sink, is equipped between the drying box 18 and the receipts roll dies 29
4th directive wheel 32.Heating element is equipped in the drying box 18, the heating mechanism 13 in the degreasing room 14 includes heat exchange plate
Pipe, the heat exchange coil is connected to by pipeline with the drying box 18, and constitutes air circulation loop, the air circulation loop
It is equipped with circulating fan 19.
Heating element in drying box 18 can heat the air in drying box 18, pass through drying box 18 in steel wire
When, with steel wire heat exchange can occur for hot-air, to realize the drying effect to steel wire.At the same time, circulating fan 19 will also be warm
Air constantly recycles between the heat exchange coil in degreasing room 14 and drying box 18, and hot-air is made to accelerate steel wire surface moisture
While evaporation, moreover it is possible to heat 14 cleaning liquid inside of degreasing room, be made full use of to realize to hot-air.
To improve the drying efficiency to steel wire, the wiping for wiping steel wire is additionally provided between the purge chamber and drying mechanism
Dry mechanism, can reduce the moisture content of steel wire surface by drying mechanism.
The drying mechanism includes upper water-absorbing sponge 21 and lower water-absorbing sponge 20, is offered on the upper water-absorbing sponge 21
Upper half circular hole offers lower half circular hole on the lower water-absorbing sponge 20, is able to cooperate shape between the upper half circular hole and lower half circular hole
At circular hole.
Upper water-absorbing sponge 21 and lower water-absorbing sponge 20 complement each other to form the drying mechanism, and installation and removal are more square
Just.The upper water-absorbing sponge 21 is connect with the piston end of cylinder 22, and is driven and moved up and down by the cylinder 22.In water-absorbing sponge
When water suction saturation, lower water-absorbing sponge 20 can be fixed, drive upper water-absorbing sponge 21 towards lower water-absorbing sponge 20 by cylinder 22
Movement makes the moisture being accumulated in water-absorbing sponge to external diffusion, to reduce upper water-absorbing sponge 21 and lower water suction by squeezing action
Sweat amount in sponge 20, to guarantee the soaking effect of water-absorbing sponge.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (7)
1. a kind of continous way steel wire ultrasonic cleaning apparatus characterized by comprising straightening units remove different kinds of bonding units, cleaning unit
With receipts roll dies；The straightening units include swage, and described to remove different kinds of bonding units include internal box and outer case, and the two of the internal box
End extends outward to form support portion, and the support portion is rotatably connected in the outer case, and is supported by the outer case, described
The steel wire channel being connected to internal box inner cavity, the steel wire channel of the support portion and the alignment are penetratingly offered on support portion
The first directive wheel is equipped between device；It is equipped with hard brush in the internal box, is penetratingly offered on the internal box peripheral wall multiple
Impurities outlet；The outer case bottom offers impurity discharging port, and the impurity discharging port is funnel-shaped, from top to bottom, horizontal sectional area
It is gradually reduced；The cleaning unit includes service sink, is equipped with two pieces of partitions in the service sink, and the partition is by the service sink
It is separated into degreasing room, ultrasonic cleaning room and washing room, heating mechanism, the ultrasonic cleaning room are additionally provided in the degreasing room
It is interior to be equipped with supersonic generator, it is rotatably connected to the second directive wheel above the degreasing room, ultrasonic cleaning room and washing room,
Export wheel is rotatably connected in it；The agitating shaft of suit stirring blade, the axis of the agitating shaft are additionally provided in the degreasing room
To for vertical direction；The exit side received roll dies and be located at the cleaning unit, the agitating shaft, internal box and receipts roll dies are by same
The driving rotation of one driving mechanism.
2. continous way steel wire ultrasonic cleaning apparatus according to claim 1, which is characterized in that the swage includes two
Group alignment pulley blocks, every group of alignment pulley blocks include multiple alignment pulleys being dislocatedly distributed；The input terminal of the swage is equipped with
False twist device.
3. continous way steel wire ultrasonic cleaning apparatus according to claim 1, which is characterized in that the driving mechanism includes
Motor, driving wheel, driven wheel and transmission shaft；The support portion part is located on the outside of the outer case, and the driven wheel is sleeved on
On the support portion, the driving wheel is sleeved in the shaft of the motor, passes through belt between the driving wheel and driven wheel
Or chain drive connection, the transmission shaft is coaxially connected on the driving wheel, leads between the transmission shaft and the agitating shaft
Cross two intermeshing Bevel Gear Transmission connections；The transmission shaft is also coaxially connected with worm screw, and the worm screw mutually nibbles with turbine
It closes, first pulley is set on the wheel shaft of the turbine, is set with the second belt wheel, the first band on the roll shaft for receiving roll dies
Wheel is connected with the second belt wheel by belt or chain drive.
4. continous way steel wire ultrasonic cleaning apparatus according to claim 1, which is characterized in that the device further includes being located at
The drying mechanism of service sink exit side, the drying mechanism include drying box, are equipped between the drying box and the service sink
Third directive wheel is equipped with the 4th directive wheel between the drying box and the receipts roll dies.
5. continous way steel wire ultrasonic cleaning apparatus according to claim 4, which is characterized in that be equipped in the drying box
Heating element, the indoor heating mechanism of degreasing includes heat exchange coil, and the heat exchange coil passes through pipeline and the drying box
Connection, and air circulation loop is constituted, the air circulation loop is equipped with circulating fan.
6. continous way steel wire ultrasonic cleaning apparatus according to claim 4, which is characterized in that the purge chamber and drying
The drying mechanism for wiping steel wire is additionally provided between case, the drying mechanism includes upper water-absorbing sponge and lower water-absorbing sponge, institute
It states and offers upper half circular hole on water-absorbing sponge, lower half circular hole is offered on the lower water-absorbing sponge, the upper half circular hole is under
It is able to cooperate to form circular hole between semicircle orifice.
7. continous way steel wire ultrasonic cleaning apparatus according to claim 6, which is characterized in that the upper water-absorbing sponge with
The piston end of cylinder connects, and is driven and moved up and down by the cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821623451.0U CN208960515U (en) | 2018-09-30 | 2018-09-30 | A kind of continous way steel wire ultrasonic cleaning apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821623451.0U CN208960515U (en) | 2018-09-30 | 2018-09-30 | A kind of continous way steel wire ultrasonic cleaning apparatus |
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| Publication Number | Publication Date |
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| CN208960515U true CN208960515U (en) | 2019-06-11 |
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ID=66758209
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| CN201821623451.0U Active CN208960515U (en) | 2018-09-30 | 2018-09-30 | A kind of continous way steel wire ultrasonic cleaning apparatus |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110947789A (en) * | 2019-12-17 | 2020-04-03 | 泰州新星金属材料有限公司 | High-efficient wire drawing device is used in production of anaerobic copper wire |
| CN112643501A (en) * | 2019-10-12 | 2021-04-13 | 丹阳亿鑫合金有限公司 | Method for removing oxide layer on surface of nickel-chromium alloy |
-
2018
- 2018-09-30 CN CN201821623451.0U patent/CN208960515U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112643501A (en) * | 2019-10-12 | 2021-04-13 | 丹阳亿鑫合金有限公司 | Method for removing oxide layer on surface of nickel-chromium alloy |
| CN112643501B (en) * | 2019-10-12 | 2022-06-24 | 丹阳亿鑫合金有限公司 | Method for removing oxide layer on surface of nickel-chromium alloy |
| CN110947789A (en) * | 2019-12-17 | 2020-04-03 | 泰州新星金属材料有限公司 | High-efficient wire drawing device is used in production of anaerobic copper wire |
| CN110947789B (en) * | 2019-12-17 | 2021-08-13 | 泰州新星金属材料有限公司 | High-efficient wire drawing device is used in production of anaerobic copper wire |
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